北京株水痘疫苗生产工艺的建立

目的:建立北京株水痘疫苗生产工艺,采用此生产工艺生产水痘减毒活疫苗。方法:采用细胞工厂培养2BS细胞,感染北京株水痘-带状疱疹病毒工作种子批,同时感染Oka株水痘-带状疱疹病毒工作种子批作对照,经洗涤、离心、收获、原液合并、冻干制备水痘减毒活疫苗,并进行各项检定。结果:对照两种不同毒株生产的水痘减毒活疫苗无明显差异,且各项检测指标均符合要求。结论:根据结果显示,可使用此毒株生产工艺大规模生产北京株水痘疫苗,与Oka株生产水痘疫苗无差异。如果用此毒株生产水痘疫苗供应市场,将会打破Oka株水痘疫苗国内市场的垄断。     

水痘疫苗原液生产工艺改进

目的: 对现有水痘减毒活疫苗原液生产工艺进行改进,提高水痘疫苗原液产量及疫苗质量。方法: 2BS细胞传代至方瓶37代细胞,感染Oka株水痘-带状疱疹病毒工作种子批,35℃培养24h换病毒培养液(II)继续置35℃培养24h,取出使用Earle’s液洗涤方瓶细胞表面,当细胞病变达70%以上时,按120-360ml/瓶进行收获,置-65℃以下保存。经检定合格后进行合并、冻干制备水痘减毒活疫苗。结果: 使用此方法进行生产的水痘疫苗比较原工艺生产的水痘疫苗原液收获量大幅提升,并且疫苗的牛血清残留量与抗生素残留量则大幅下降,且各项检定指标全部合格。结论: 使用此方法生产水痘疫苗产量及质量比较原工艺有大幅度提升。     

冻干风疹活疫苗生产工艺研究

文报告了冻干风疹减毒活疫苗生产工艺及疫苗研制结果。在对日本化学血清疗法研究所疫苗生产株—松叶株全面检定的基础上,通过对原代兔肾细胞培养条件及病毒培养条件的试验优化,建立了疫苗生产工艺并制备出了冻干风疹活疫苗制剂,稳定性试验表明其安全有效、质量稳定可靠,而且其生产工艺切实可行、投入产出率高。     

冻干甲型肝炎减毒活疫苗的研制

研制冻干甲肝减毒活疫苗,提高疫苗的稳定性,便于保存及运输,保证疫苗的接种效果.采用CA-9冻干保护剂,按13.5的比例加入疫苗,制备冻干疫苗.冻干甲肝减毒活疫苗具有与液体疫苗相同的安全性及免疫原性.在2～8℃保存的有效期较液体疫苗的3～5个月提高到18个月.在室温和37℃保存的稳定性也明显提高.冻干甲肝减毒活疫苗的稳定性良好,无需低温保存、冷链运输,便于甲肝疫苗的大规模推广应用.     

冻干人用狂犬病纯化疫苗的研制

在以原代地鼠肾细胞培养生产狂犬病疫苗工艺的基础上,通过对病毒收获液的浓缩倍数、灭活方式的改进及优化、冻干稳定剂的筛选、冻干曲线的确立,制备出了冻干疫苗,其质量及稳定性较液体疫苗有了整体水平的提高,各项检定结果均符合《中国生物制品规程》(2000版)。     

冻干腮腺炎活疫苗细胞培养生产工艺研究

报告了冻干腮腺炎活疫苗细胞培养生产工艺研究结果,通过对鸡胚疫苗株的适应培养及对细胞培养生产工艺的试验优化,建立了连续细胞培养多次收获疫苗生产工艺并制备出了冻干细胞培养腮腺炎活疫苗制剂。本生产工艺切实可行,生产成本低、投入产出率高,所用原材料规范、质量易于控制,具有明显的技术优势。生产的冻干疫苗制剂质量稳定可靠,符合中国生物制品规程要求,有利于预防腮腺炎的规模化推广使用     

水痘疫苗冻干保护剂的改进

明胶是水痘减毒活疫苗中常用的冻干赋形剂组分,是源于动物组织的大分子蛋白质。由于明胶可能引起疫苗接种后的不良反应,且与某些民族的宗教信仰相冲突,近年来WHO建议减少和避免明胶在病毒疫苗中的使用[1]。我国目前在疫苗冻干保护剂方面的研究与国外还有相当大的差距,明胶作为病毒性疫苗的冻干保护剂组分仍然广泛使用,但目前国内还没有相应的药用辅料标准,因此必须尽快建立相应的质量标准;同时还应对疫苗中明胶含量、分布情况、以及对病毒的稳定性研究和替代物等方面进行全面的研究,以便将来在疫苗生产中取消明胶的添加。本文主要对常规使用的冻干保护剂1和不含明胶的冻干保护剂2进行对比,以便筛选出更适合的水痘疫苗保护剂。     

流感减毒活疫苗效力试验检测新方法的建立

目的建立基于NP蛋白检测的流感减毒活疫苗病毒滴度检测方法,并进行初步应用。方法对病毒接种方式、流感病毒感染MDCK细胞培养时间、一抗和酶标二抗的稀释度、封闭液等ELISA反应条件进行筛选优化。采用建立的方法检测3批流感减毒活疫苗原液和1批疫苗成品,并与鸡胚培养法检测结果进行比较。结果选择直接接种法作为接种方式,病毒感染细胞后培养48 h进行NP蛋白表达的检测; ELISA检测条件一抗稀释度为1∶4 000,酶标二抗稀释度为1∶4 000,2%牛血清白蛋白封闭2 h,检测结果 P/N值最大。用建立的方法检测流感减毒活疫苗原液及疫苗成品效力,与鸡胚培养法检测结果差异无统计学意义(P0.05),具有较好的一致性。结论建立了基于NP蛋白检测的流感减毒活疫苗效力试验方法,可用于生产过程中流感减毒活疫苗原液和成品的检定。     

国产冻干水痘减毒活疫苗免疫原性研究与应用

对１２９名４岁儿童采用国产、进口水痘减毒活疫苗进行免疫,对疫苗的安全性和免疫原性进行研究,用ＥＬＩＳＡ进行免前、免后水痘抗体测定。结果表明国产水痘疫苗接种后无明显副反应,国产、进口疫苗血清的阳转率相似,达８５％以上,证明国产ＯＫａ株水痘减毒活疫苗具有良好的安全性和免疫性,可以推广使用。     

MEM培养基对带状疱疹减毒活疫苗卡那霉素残留量的影响

目的:分析比较MEM培养基对带状疱疹减毒活疫苗卡那霉素残留量的影响。方法:分别使用海克隆、日水2种MEM培养基培养2BS细胞,经传代、感染、洗涤、收获、合并、冻干等工序制备带状疱疹减毒活疫苗,分析比较MEM培养基对带状疱疹减毒疫苗卡那霉素残留量的影响。结果:日水MEM培养基制备的带状疱疹减毒活疫苗卡那霉素残留量一般是海克隆MEM培养基制备疫苗的5-10倍。结论:美国海克隆实验公司的MEM培养基卡那霉素残留量明显小于日水MEM培养基。     

转瓶培养与生物反应器微载体培养乙脑病毒的比较

分别用15L转瓶与15L生物反应器微载体(2.5g/L CytodexⅢ)系统培养Vero细胞并接种乙型脑炎病毒(简称乙脑病毒)。转瓶培养Vero细胞7~8d,细胞数最高能达到8×108;当单层细胞长至3.0~4.5×108时接种乙脑病毒,病毒滴度能达到6.5~6.98 lg PFU/ml,并能够连续收获4~5次;采用微载体系统培养Vero细胞,细胞密度最高能达到170×108;当单层细胞长至60~70×108时接种乙脑病毒,病毒滴度能达到7~7.5 lg PFU/ml,并能够连续收获13~15次。两种方式培养的乙脑病毒收获液分别经灭活、浓缩、柱层析纯化后制备Vero细胞乙脑纯化疫苗,各项检定指标均符合《中国药典》的相关要求。     

原代地鼠肾细胞及狂犬病毒不同培养方式的研究

目的通过比较原代地鼠肾细胞在转瓶、微载体、细胞工厂的3种培养方式的培养效果,为原代地鼠肾细胞选择一种易扩大规模、培养高质量细胞的培养方式,进而提高狂犬病毒的产量。方法消化取得的细胞悬液分别在转瓶、微载体、细胞工厂中培养,通过显微镜观察细胞形态、计数等结果比对培养的差别。结果细胞工厂可以很好地培养原代地鼠肾细胞和狂犬病毒;而细胞在微载体上贴附性差,生长不好。结论实验结果表明细胞工厂可以取代转瓶,用于大规模培养原代地鼠肾细胞扩大狂犬病毒的产量。     

Semi-Commercial-Scale Production of Japanese B Encephalitis Virus Vaccines from Tissue Culture

This study was undertaken to modify and develop procedures for tissue culture-inactivated Japanese B encephalitis (JBE) virus vaccine production in large quantities. Various types of glass bottles were tried and, considering many advantages, long cylindrical roller (CR) bottles were selected. Several variables were investigated including number and volume of trypsinized cells to be seeded, volume of growth medium required for optimum cell growth, amount of calf serum, and volume of harvest medium for a high-titer virus yield. A good confluent cell sheet in CR bottles was obtained within a week by increasing the calf serum from 4 to 10% and when such tissue in a CR bottle was inoculated with 45,000 viral mean tissue culture infective doses directly into the medium, the cytopathological effects (CPE) appeared on day 5. High-titer virus yields were obtained when the harvests were made at 4(+) CPE using medium 199 with 2% human albumin at pH 8.3 to 8.5. No appreciable gain in titer was found from such harvests by blending to release intracellular virions. The production methods finally adopted gave consistently good results, and several inactivated JBE virus vaccine lots with minimum immunizing doses, ranging from 0.005 to 0.017 ml, were prepared using a large number of CR bottles in a simulated commercial-scale production system.     

Inactivated Eastern Equine Encephalomyelitis Vaccine Propagated in Rolling-Bottle Cultures of Chick Embryo Cells

A method was developed for the production of Eastern equine encephalomyelitis vaccine from virus grown in rolling-bottle cultures (840 cm(2) growth area) of chick embryo cells. The PE-6 strain of virus was propagated in chick embryo cell roller cultures maintained on serum-free medium 199 containing 0.25% human serum albumin and antibiotics (MM). A multiplicity of inoculum of 0.005 yielded acceptable titers of virus at a convenient harvest time of 18 to 24 hr and reduced the carry-over of extraneous material from the virus seed. Growth studies in which 100, 200, or 300 ml of MM was used showed that use of 300 ml of MM offered two advantages: (i) cytopathic effects were less at the 18- to 24-hr harvest time, thereby decreasing cellular material in the final product, and (ii) total virus yield was not substantially reduced, thus permitting large-scale production of virus for further processing. Studies on formalin inactivation at 37 C indicated that the virus was inactivated by 0.05% formalin within 12 to 16 hr and with 0.1% formalin within 6 to 8 hr. Antigen extinction tests in hamsters revealed excellent potency (e.g., median-effective-dose values of 0.069 to 0.012 ml) for both fluid and freeze-dried products. The advantages of the roller-bottle technique in vaccine production are discussed.     

Innocuity testing of foot-and-mouth disease vaccines. II. Aziridine-inactivated antigen produced in baby hamster kidney cells

Methods for the testing of preparations of aziridine-inactivated foot-and-mouth disease virus for the absence of infective particles were studied. The system used for virus production, suspension cultures of baby hamster kidney cells, proved to be the most sensitive detection system for traces of infective virus as long as the 146S antigen concentration was below 1 microgram per 10(6) cells. Above this level interference may mask the presence of non-inactivated virus. Thus in a 1-1 suspension culture 1 mg of inactivated 146S antigen equivalent to at least 300 doses of vaccine could be tested. The kinetics of inactivation may be studied by the agar-cell suspension plaque assay which is nearly equal in sensitivity to the method described above. Antigen concentrations at which interference occurred were also estimated for this type of assay. Inactivation of polyethylene glycol-concentrated virus showed 'tailing-off' and such virus preparations should not be used in vaccine production. The data are discussed with reference to the recommendations for innocuity testing in the European Pharmacopoeia.     

细胞工厂生产口服轮状病毒活疫苗的应用研究

为了确定用细胞工厂生产口服轮状病毒活疫苗的工艺参数和质控点,将原代牛肾细胞按20×104个/cm2接种到细胞工厂培养,待形成良好单层后按4×104个/cm2连续传代2次后接种轮状病毒,并与转瓶作对照.结果显示,用细胞工厂生产口服轮状病毒活疫苗与转瓶培养无差异,细胞工厂可用于改进口服轮状病毒活疫苗的生产.     

Interference between strains in live virus vaccines. II: Combined vaccination with varicella and measles-mumps-rubella vaccine

A combined vaccine against varicella and measles-mumps-rubella made by mixing two commercially available products (Varilrix and Pluserix SK-RIT) has proved to be only partially successful in early trials. Although the seroconversion rates with the MMR components were comparable with those usually achieved, the varicella take was depressed to 77%. A new low dose measles-mumps-rubella vaccine was prepared in which the measles virus content was reduced to 1/5 and the mumps virus content to 1/8. Commercial varicella vaccine was added to the low dose MMR vaccine. The seroconversion rates for measles was 98.2%, for mumps 100%, for rubella 99.4% and for varicella 98%. This product seemed to be well balanced in respect of a possible interference between the four different virus vaccine strains.     

中试制备临床级别第三代慢病毒

基因治疗是一个快速发展的领域,其中关于慢病毒介导的外源基因导入研究得最为广泛。随着研发技术的不断发展,在安全性方面慢病毒已经从第一代发展至第三代,而如何工程化获得高滴度慢病毒仍是当今技术一大瓶颈。运用Fibra-Cel片状载体作为HEK293T细胞载体基质,联合多个无菌细胞转瓶在滚瓶机上培养,对贴壁细胞进行规模放大化生产。通过对第三代慢病毒包装过程中影响慢病毒滴度的因素进行逐一筛选,使病毒滴度达到最优。研究结果成功运用Fibra-Cel片状载体作为HEK293T细胞粘附载体基质,作为一种贴壁细胞规模放大的方法,筛选出了利用滚瓶机制备第三代慢病毒的最优条件,规模化生产了3批慢病毒。在时间上,将慢病毒的生产时间从质粒转染到病毒收集的120 h缩短至54 h;在成本上,利用滚瓶机代替生物反应器实现了无需反复灭菌、全程一次性产品的安全有效低成本的运行,为慢病毒的规模化制备提供了技术上的支持,为临床应用奠定了坚实的基础。     

Surface Attachment Induced Production of Antimicrobial Compounds by Marine Epiphytic Bacteria Using Modified Roller Bottle Cultivation

A modified roller bottle culture method elicited the production of antimicrobial compounds from 2 epibiotic marine bacterial strains, EI-34-6 and II-111-5, isolated from the surface of the marine alga Palmaria palmata. These isolates, tentatively identified as Bacillus species, were grown as a biofilm on the surface of nutrient glycerol ferric agar (NGFA) and marine Columbia glycerol agar (MCGA) on the inside of a rolling bottle. The biofilm was shown to be stable, and the cells were difficult to remove from the agar surface. The culture supernatant exhibited a different antibiotic spectrum when the strains were grown using the agar roller bottle method compared with shake flask cultures or nonagar roller bottle cultures. These results suggest that biofilm formation is an important factor in the production of antimicrobial compounds by these 2 strains, and roller bottle cultivation also allowed production of these compounds to be increased. The methodology used here has the potential to allow increased production of useful secondary metabolites such as antibiotics from marine epibiotic bacteria.     

Delayed-type hypersensitivity and in vitro lymphocyte response in guinea pigs immunized with a live varicella vaccine

The relation of delayed type hypersensitivity (DTH) assessed by the Varicella-Zoster virus (VZV) skin test and lymphocyte transformation (LTF) with VZV antigen was investigated in guinea pigs immunized with live varicella vaccine virus, or heat-inactivated vaccine virus. Guinea pigs immunized with live varicella vaccine virus showed positive DTH and LTF responses to viral antigen as well as a neutralizing (NT) antibody response, while those immunized with heat-inactivated vaccine virus showed only an NT antibody response of the same degree as that to live vaccine virus. These results show the reliability of the skin test in assessing cell-mediated immunity (CMI) to VZV and the advantage of the live varicella vaccine over the inactivated one in immunizing guinea pigs.