Biocathode microbial fuel cell for efficient electricity recovery from dairy manure

Microbial fuel cells (MFCs) represent a new biological method for generating electricity directly from biodegradable compounds. Efficiency of MFCs using manure as substrate is generally low. This study proposed a new design by incorporating biocathodes into a three-chamber MFC, which yielded maximum power densities much higher than those reported in literature. The new design placed cylindrical anode chamber for easy stirring and two symmetrical cathodic chambers with reduced anode-cathode distance. The biocathodes were applied to reduce charge transfer resistance. Additionally, biocathode microbial community was cultured to enrich favorable microorganisms. With external loading of 100 Ω, the power densities for new biocathode MFC using 2, 4, 6, 8 and 10% total solids diary manure reached 7.85±1.0 W m(-3), 7.84±1.20 W m(-3), 8.15±0.20 W m(-3), 7.60±0.97 W m(-3) and 5.63±0.97 W m(-3), respectively. The pH drop as a result of manure hydrolysis limited the power output. To provide detailed information of the microbial community in the biocathode MFC, the 454-pyrosequencing technique was adopted. The Firmicutes, γ-, β-, α- and δ-Proteobacteria, Bacteroidetes and Actinobacteria were the major groups on the anode, while γ-, β-, and α-Proteobacteria, Bacteroidetes and Actinobacteria were the predominant groups on the cathode.     

Analysis of ammonia loss mechanisms in microbial fuel cells treating animal wastewater

Ammonia losses during swine wastewater treatment were examined using single- and two-chambered microbial fuel cells (MFCs). Ammonia removal was 60% over 5 days for a single-chamber MFC with the cathode exposed to air (air-cathode), versus 69% over 13 days from the anode chamber in a two-chamber MFC with a ferricyanide catholyte. In both types of systems, ammonia losses were accelerated with electricity generation. For the air-cathode system, our results suggest that nitrogen losses during electricity generation were increased due to ammonia volatilization with conversion of ammonium ion to the more volatile ammonia species as a result of an elevated pH near the cathode (where protons are consumed). This loss mechanism was supported by abiotic tests (applied voltage of 1.1 V). In a two-chamber MFC, nitrogen losses were primarily due to ammonium ion diffusion through the membrane connecting the anode and cathode chambers. This loss was higher with electricity generation as the rate of ammonium transport was increased by charge transfer across the membrane. Ammonia was not found to be used as a substrate for electricity generation, as intermittent ammonia injections did not produce power. The ammonia-oxidizing bacterium Nitrosomonas europaea was found on the cathode electrode of the single-chamber system, supporting evidence of biological nitrification, but anaerobic ammonia-oxidizing bacteria were not detected by molecular analyses. It is concluded that ammonia losses from the anode chamber were driven primarily by physical-chemical factors that are increased with electricity generation, although some losses may occur through biological nitrification and denitrification.     

Simultaneous degradation of refractory contaminants in both the anode and cathode chambers of the microbial fuel cell

In this study, the microbial fuel cell (MFC) was combined with the Fenton-like technology to simultaneously generate electricity and degrade refractory contaminants in both anode and cathode chambers. The maximum power density achieved was 15.9 W/m³ at an initial pH of 3.0 in the MFC. In the anode chamber, approximately 100% of furfural and 96% COD were removed at the end of a cycle. In the cathode chamber, the Fenton-like reaction with FeVO₄ as a catalyst enhanced the removal of AO7 and COD. The removal rates of AO7 and COD reached 89% and 81%, respectively. The optimal pH value and FeVO₄ dosage toward degrading AO7 were about 3.0 and 0.8 g, respectively. Furthermore, a two-way catalyst mechanism of FeVO₄ and the contaminant degradation pathway in the MFC were explored.     

Electricity generation from bio-treatment of sewage sludge with microbial fuel cell

A two-chambered microbial fuel cell (MFC) with potassium ferricyanide as its electron acceptor was utilized to degrade excess sewage sludge and to generate electricity. Stable electrical power was produced continuously during operation for 250 h. Total chemical oxygen demand (TCOD) of sludge was reduced by 46.4% when an initial TCOD was 10,850 mg/l. The MFC power output did not significantly depend on process parameters such as substrate concentration, cathode catholyte concentration, and anodic pH. However, the MFC produced power was in close correlation with the soluble chemical oxygen demand (SCOD) of sludge. Furthermore, ultrasonic pretreatment of sludge accelerated organic matter dissolution and, hence, TCOD removal rate in the MFC was increased, but power output was insignificantly enhanced. This study demonstrates that this MFC can generate electricity from sewage sludge over a wide range of process parameters.     

Continuous flowing membraneless microbial fuel cells with separated electrode chambers

Microbial fuel cell (MFC) is an emerging technology in the energy and environment field. Its application is limited due to its high cost caused by the utilization of membranes and noble metal catalysts. In this paper, a membraneless MFC, with separated electrode chambers, was designed. The two separated chambers are connected via a channel and the continuous electrolyte flow from anode to cathode drives proton transfer. The proton mass transfer coefficiency in this MFC is 0.9086 cm/s, which is higher than reported MFCs with membranes, such as J-cloth and glass fiber. The maximum output voltage is 160.7 mV, with 1000 Ω resistor. Its peak power density is 24.33 mW/m3. SCOD removal efficiency can reach 90.45% via this MFC. If the connection between the two electrode chambers is blocked, the performance of MFC will decrease severely. All the above results prove the feasibility and advantages of this special MFC model.     

Integration of a microbial fuel cell with activated sludge process for energy-saving wastewater treatment: taking a sequencing batch reactor as an example

In the research and application of microbial fuel cell (MFC), how to incorporate MFCs into current wastewater infrastructure is an importance issue. Here, we report a novel strategy of integrating an MFC into a sequencing batch reactor (SBR) to test the energy production and the chemical oxygen demand (COD) removal. The membrane-less biocathode MFC is integrated with the SBR to recover energy from the aeration in the form of electricity and thus reduce the SBR operation costs. In a lab-scale integrated SBR-MFC system, the maximum power production of the MFC was 2.34 W/m(3) for one typical cycle and the current density reached up to 14 A/m(3) . As a result, the MFC contributed to the 18.7% COD consumption of the integrated system and also recovered energy from the aeration tank with a volume fraction of only 12% of the SBR. Our strategy provides a feasible and effective energy-saving and -recovering solution to upgrade the existing activated sludge processes.     

Removal of carbamazepine and sulfamethoxazole by MBR under anoxic and aerobic conditions

This study reveals for the first time that near-anoxic conditions (dissolved oxygen, DO=0.5 mg/L) can be a favorable operating regime for the removal of the persistent micropollutant carbamazepine by MBR treatment. The removal efficiencies of carbamazepine and sulfamethoxazole by an MBR were systematically examined and compared under near-anoxic (DO=0.5 mg/L) and aerobic (DO>2 mg/L) conditions. Preliminary batch tests confirmed that sulfamethoxazole is amenable to both aerobic and anoxic biotransformation. However, carbamazepine-a known persistent compound-showed degradation only under an anoxic environment. In good agreement with the batch tests, during near-anoxic operation, under a high loading of 750 μg/Ld, an exceptionally high removal (68±10%) of carbamazepine was achieved. In contrast, low removal efficiency (12±11%) of carbamazepine was observed during operation under aerobic conditions. On the other hand, an average removal efficiency of 65% of sulfamethoxazole was achieved irrespective of the DO concentrations.     

Bioelectricity generation enhancement in a dual chamber microbial fuel cell under cathodic enzyme catalyzed dye decolorization

Enzymatic decolorization of reactive blue 221 (RB221) using laccase was investigated in a dual-chamber microbial fuel cell (MFC). Suspended laccase was used in the cathode chamber in the absence of any mediators in order to decolorize RB221 and also improve oxygen reduction reaction in the cathode. Molasses was utilized as low cost and high strength energy source in the anode chamber. The capability of MFC for simultaneous molasses and dye removal was investigated. A decolorization efficiency of 87% was achieved in the cathode chamber and 84% COD removal for molasses was observed in the anode chamber. Laccase could catalyze the removal of RB221 and had positive effect on MFC performance as well. Maximum power density increased about 30% when enzymatic decolorization was performed in the cathode chamber.     

Nitrite as a candidate substrate in microbial fuel cells

Current generation using nitrite as substrate (pH 6.9, 40 mgN l(-1)) in a nitrite-fed microbial fuel cell was investigated under anaerobic and aerobic anodic conditions as an alternative to the biological nitrite oxidation process. Cell current, coulombic efficiency (CE) and power generation of 0.04 mA, 30 ± 2 % and 19.3 ± 3.3 μW m(-2), respectively, were observed under anaerobic conditions while complete nitrite degradation (no current) was obtained under aerobic conditions. Switching from aerobic to anaerobic anode enhanced the CE and power generation (39 ± 1 % and 29 ± 4.3 μW m(-2)).     

Bioelectricity generation using two chamber microbial fuel cell treating wastewater from food processing

Electricity generation from microbial fuel cells which treat food processing wastewater was investigated in this study. Anaerobic anode and aerobic cathode chambers were separated by a proton exchange membrane in a two-compartment MFC reactor. Buffer solutions and food industry wastewater were used as electrolytes in the anode and cathode chambers, respectively. The produced voltage and current intensity were measured using a digital multimeter. Effluents from the anode compartment were tested for COD, BOD₅, NH₃, P, TSS, VSS, SO₄ and alkalinity. The maximum current density and power production were measured 527 mA/m² and 230 mW/m² in the anode area, respectively, at operation organic loading (OLR) of 0.364 g COD/l.d. At OLR of 0.182 g COD/l.d, maximum voltage and columbic efficiency production were recorded 0.475 V and 21%, respectively. Maximum removal efficiency of COD, BOD₅, NH₃, P, TSS, VSS, SO₄ and alkalinity were 86, 79, 73, 18, 68, 62, 30 and 58%, respectively. The results indicated that catalysts and mediator-less microbial fuel cells (CAML-MFC) can be considered as a better choice for simple and complete energy conversion from the wastewater of such industries and also this could be considered as a new method to offset wastewater treatment plant operating costs.     

Anaerobic/aerobic conditions and biostimulation for enhanced chlorophenols degradation in biocathode microbial fuel cells

Anaerobic/aerobic conditions affected bacterial community composition and the subsequent chlorophenols (CPs) degradation in biocathode microbial fuel cells (MFCs). Bacterial communities acclimated with either 4-chlorophenol (4-CP) or 2,4-dichlorophenol (2,4-DCP) under anaerobiosis can degrade the respective substrates more efficiently than the facultative aerobic bacterial communities. The anaerobic bacterial communities well developed with 2,4-DCP were then adapted to 2,4,6-trichlorophenol (2,4,6-TCP) and successfully stimulated for enhanced 2,4,6-TCP degradation and power generation. A 2,4,6-TCP degradation rate of 0.10 mol/m³/d and a maximum power density of 2.6 W/m³ (11.7 A/m³) were achieved, 138 and 13 % improvements, respectively compared to the controls with no stimulation. Bacterial communities developed with the specific CPs under anaerobic/aerobic conditions as well as the stimulated biofilm shared some dominant genera and also exhibited great differences. These results provide the most convincing evidence to date that anaerobic/aerobic conditions affected CPs degradation with power generation from the biocathode systems, and using deliberate substrates can stimulate the microbial consortia and be potentially feasible for the selection of an appropriate microbial community for the target substrate (e.g. 2,4,6-TCP) degradation in the biocathode MFCs.     

Impact of initial biofilm growth on the anode impedance of microbial fuel cells

Electrochemical impedance spectroscopy (EIS) was used to study the behavior of a microbial fuel cell (MFC) during initial biofilm growth in an acetate-fed, two-chamber MFC system with ferricyanide in the cathode. EIS experiments were performed both on the full cell (between cathode and anode) as well as on individual electrodes. The Nyquist plots of the EIS data were fitted with an equivalent electrical circuit to estimate the contributions of various intrinsic resistances to the overall internal MFC impedance. During initial development of the anode biofilm, the anode polarization resistance was found to decrease by over 70% at open circuit and by over 45% at 27 microA/cm(2), and a simultaneous increase in power density by about 120% was observed. The exchange current density for the bio-electrochemical reaction on the anode was estimated to be in the range of 40-60 nA/cm(2) for an immature biofilm after 5 days of closed circuit operation, which increased to around 182 nA/cm(2) after more than 3 weeks of operation and stable performance in an identical parallel system. The polarization resistance of the anode was 30-40 times higher than that of the ferricyanide cathode for the conditions tested, even with an established biofilm. For a two-chamber MFC system with a Nafion 117 membrane and an inter-electrode spacing of 15 cm, the membrane and electrolyte solution dominate the ohmic resistance and contribute to over 95% of the MFC internal impedance. Detailed EIS analyses provide new insights into the dominant kinetic resistance of the anode bio-electrochemical reaction and its influence on the overall power output of the MFC system, even in the high internal resistance system used in this study. These results suggest that new strategies to address this kinetic constraint of the anode bio-electrochemical reactions are needed to complement the reduction of ohmic resistance in modern designs.     

Oxygen availability effect on the performance of air‐breathing cathode microbial fuel cell

The effect of the oxygen availability over the performance of an air‐breathing microbial fuel cell (MFC) was studied by limiting the oxygen supply to the cathode. It was found that anodic reaction was the limiting stage in the performance of the MFC while oxygen was fully available at cathode. As the cathode was depleted of oxygen, the current density becomes limited by oxygen transport to the electrode surface. The exerted current density was maintained when oxygen mole fraction was higher than 10% due to the very good performance of the cathodic catalysts. However, the current density drastically falls when working at lower concentrations because of mass transfer limitations. In this sense it must be highlighted that the maximum exerted power, when oxygen mole fraction was higher than 10%, was almost three times higher than that obtained when oxygen mole fraction was 5%. Regarding to the wastewater treatment, a significant decrease in the COD removal was obtained when the MFC performance was reduced due to the limited availability of oxygen, which indicates the significant role of the electrogenic microorganisms in the COD removal in MFC. In addition, the low availability of oxygen at the cathode leads to a lower presence of oxygen at the anode, resulting in an increase in the coulombic efficiency. © 2015 American Institute of Chemical Engineers Biotechnol. Prog., 31:900–907, 2015     

Simultaneous carbon and nitrogen removal using an oxic/anoxic-biocathode microbial fuel cells coupled system

A coupled microbial fuel cell (MFC) system comprising of an oxic-biocathode MFC (O-MFC) and an anoxic-biocathode MFC (A-MFC) was implemented for simultaneous removal of carbon and nitrogen from a synthetic wastewater. The chemical oxygen demand (COD) of the influent was mainly reduced at the anodes of the two MFCs; ammonium was oxidized to nitrate in the O-MFC’s cathode, and nitrate was electrochemically denitrified in the A-MFC’s cathode. The coupled MFC system reached power densities of 14 W/m³ net cathodic compartment (NCC) and 7.2 W/m³ NCC for the O-MFC and the A-MFC, respectively. In addition, the MFC system obtained a maximum COD, NH₄⁺-N and TN removal rate of 98.8%, 97.4% and 97.3%, respectively, at an A-MFC external resistance of 5 Ω, a recirculation ratio (recirculated flow to total influent flow) of 2:1, and an influent flow ratio (O-MFC anode flow to A-MFC anode flow) of 1:1.     

Layer-by-layer construction of graphene-based microbial fuel cell for improved power generation and methyl orange removal

Development of highly efficient anode is critical for enhancing the power output of microbial fuel cells (MFCs). The aim of this work is to investigate whether modification of carbon paper (CP) anode with graphene (GR) via layer-by-layer assembly technique is an effective approach to promote the electricity generation and methyl orange removal in MFCs. Using cyclic voltammetry and electrochemical impedance spectroscopy, the GR/CP electrode exhibited better electrochemical behavior. Scanning electron microscopy results revealed that the surface roughness of GR/CP increased, which was favorable for more bacteria to attach to the anode surface. The MFCs equipped with GR/CP anode achieved a stable maximum power density of 368 mW m^?2 under 1,000 Ω external resistance and a start time for the initial maximum voltage of 180 h, which were, respectively, 51 % higher and 31 % shorter than the corresponding values of the MFCs with blank anode. The anode and cathode polarization curves revealed negligible difference in cathode potentials but obviously difference in anode potentials, indicating that the GR-modified anode other than the cathode was responsible for the performance improvement of MFC. Meanwhile, compared with MFCs with blank anode, 11 % higher decolorization efficiency and 16 % higher the chemical oxygen demand removal rate were achieved in MFC with GR-modified anode during electricity generation. This study might provide an effective way to modify the anode for enhanced electricity generation and efficient removal of azo dye in MFCs.     

Composite vegetable waste as renewable resource for bioelectricity generation through non-catalyzed open-air cathode microbial fuel cell

Single chambered mediatorless microbial fuel cell (MFC; non-catalyzed electrodes) was operated to evaluate the potential of bioelectricity generation from the treatment of composite waste vegetables (EWV) extract under anaerobic microenvironment using mixed consortia as anodic biocatalyst. The system was operated with designed synthetic wastewater (DSW; 0.98 kg COD/m³-day) during adaptation phase and later shifted to EWV and operated at three substrate load conditions (2.08, 1.39 and 0.70 kg COD/m³-day). Experimental data illustrated the feasibility of bioelectricity generation through the utilization of EWV as substrate in MFC. Higher power output (57.38 mW/m²) was observed especially at lower substrate load. The performance of MFC was characterized based on the polarization behavior, cell potentials, cyclic voltammetric analysis and sustainable resistance. MFC operation also documented to stabilize the waste by effective removal of COD (62.86%), carbohydrates (79.84%) and turbidity (55.12%).     

Effect of vitamins and cell constructions on the activity of microbial fuel cell battery

Construction of efficient performance of microbial fuel cells (MFCs) requires certain practical considerations. In the single chamber microbial fuel cell, there is no border between the anode and the cathode, thus the diffusion of the dissolved oxygen has a contrary effect on the anodic respiration and this leads to the inhibition of the direct electron transfer from the biofilm to the anodic surface. Here, a fed-batch single chambered microbial fuel cells are constructed with different distances 3 and 6?cm (anode- cathode spacing), while keeping the working volume is constant. The performance of each MFC is individually evaluated under the effects of vitamins & minerals with acetate as a fed load. The maximum open circuit potential during testing the 3 and 6?cm microbial fuel cells is about 946 and 791?mV respectively. By decreasing the distance between the anode and the cathode from 6 to 3?cm, the power density is decreased from 108.3?mW?m^?2 to 24.5?mW?m^?2. Thus, the short distance in membrane-less MFC weakened the cathode and inhibited the anodic respiration which affects the overall performance of the MFC efficiency. The system is displayed a maximum potential of 564 and 791?mV in absence & presence of vitamins respectively. Eventually, the overall functions of the acetate single chamber microbial fuel cell can be improved by the addition of vitamins & minerals and increasing the distance between the cathode and the anode.     

Continuous power generation and microbial community structure of the anode biofilms in a three-stage microbial fuel cell system

A mediator-less three-stage two-chamber microbial fuel cell (MFC) system was developed and operated continuously for more than 1.5 years to evaluate continuous power generation while treating artificial wastewater containing glucose (10 mM) concurrently. A stable power density of 28 W/m³ was attained with an anode hydraulic retention time of 4.5 h and phosphate buffer as the cathode electrolyte. An overall dissolved organic carbon removal ratio was about 85%, and coulombic efficiency was about 46% in this MFC system. We also analyzed the microbial community structure of anode biofilms in each MFC. Since the environment in each MFC was different due to passing on the products to the next MFC in series, the microbial community structure was different accordingly. The anode biofilm in the first MFC consisted mainly of bacteria belonging to the Gammaproteobacteria, identified as Aeromonas sp., while the Firmicutes dominated the anode biofilms in the second and third MFCs that were mainly fed with acetate. Cyclic voltammetric results supported the presence of a redox compound(s) associated with the anode biofilm matrix, rather than mobile (dissolved) forms, which could be responsible for the electron transfer to the anode. Scanning electron microscopy revealed that the anode biofilms were comprised of morphologically different cells that were firmly attached on the anode surface and interconnected each other with anchor-like filamentous appendages, which might support the results of cyclic voltammetry. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Enhanced denitrifying phosphorous removal in a novel anaerobic/aerobic/anoxic (AOA) process with the diversion of internal carbon source

A novel anaerobic/aerobic/anoxic (AOA) process is proposed to realize denitrifying phosphorous removal in this study, and the characteristic of the AOA process is transferring part of the anaerobic mixed liquor to the post-anoxic zone for providing the carbon source needed for denitrification. The AOA process was operated for 3 months, and the average removal efficiencies of NH4+-N, TN and PO4(3-)-P were 93.0±3.1%, 70.3±2.9% and 87.3±11.8%, respectively. A mass balance analysis indicated that 0.49±0.02 g VSS(-1) d(-1) of PO4(3-)-P and 0.23±0.04 g VSS(-1) d(-1) of NO3--N were simultaneously removed in the anoxic zone, and it is speculated that denitrifying phosphorous removal occurred in the AOA process. Furthermore, 0.24±0.06 g VSS(-1) d(-1) of TN was removed in the aerobic zone via simultaneous nitrification and denitrification (SND). The results demonstrate that the multi-zone structure of the AOA process favors the enhancement of denitrifying phosphorous removal and SND for municipal wastewater treatment.     

Integrated organic and nitrogen removal with electricity generation in a tubular dual-cathode microbial fuel cell

This study presented a dual-cathode microbial fuel cell (MFC) that was designed to accomplish nitrification in its outer cathode and denitrification in the inner cathode. The MFC was continuously operated for more than 150 days and achieved organic removal of 85–99% in the anode, depending on the initial organic loading rates. More than 96% of the ammonium was removed, while the total nitrogen removal was between 66.7 and 89.6%, largely affected by the remaining nitrate in the effluent of the inner cathode. The coulombic efficiency suggested that the nitrate was primarily removed by bioelectrochemcial denitrification in the inner cathode, especially at the low nitrogen loading rates. However, a higher nitrogen loading rate encouraged nitrate migration through the anion exchange membrane, thereby being removed by conventional denitrification. The preliminary energy analysis suggested that the energy production in the dual-cathode MFC could potentially support its pumping system. To achieve an energy-neutral system, aeration must be omitted in the future design and passive oxygen supply should be considered with a proper design of the outer cathode. Those results demonstrated the feasibility of using a tubular dual-cathode MFC to remove both organics and nitrogen while producing electricity.