枯草芽孢杆菌(Bacillus subtilis)发酵生产乙偶姻的pH调控策略

【目的】为了提高Bacillus subtilis CCTCC M 208157发酵生产乙偶姻的效率。【方法】在7 L发酵罐水平上考察不同pH条件对菌株生长及乙偶姻合成的影响。【结果】pH对菌株合成乙偶姻有显著影响,pH 4.5有利于细胞合成乙偶姻,但是延迟期较长;pH 5.5时菌株生长较快,但乙偶姻的产量偏低。因此提出了两阶段pH控制策略:发酵前期(0 16 h),控制pH 5.5;发酵中后期(16 72 h),控制pH 4.5。【结论】通过此策略,菌株合成乙偶姻的能力得到进一步提高,乙偶姻的产量、产率和生产强度分别为32.7 g/L、0.41 g/g和0.91 g/(L.h),分别比初始发酵条件下提高了41%、42%和69%。     

调控pH提高分批发酵赤霉素GA3产量

为高效率发酵生产GA₃,对藤仓赤霉菌发酵过程pH进行优化调控研究。采用5L全自动发酵罐,在pH 3.0-5.0条件下,对藤仓赤霉菌菌丝生长及GA₃产量的影响进行了考察,实验数据表明：在pH 4.0条件下,菌比生长速率可获最大值,为0.395/h;而pH 3.0条件下,GA₃比生成速率最大,达到4.43mg/(g?h)。基于不同pH条件下,对菌比生长速率、得率、GA₃比生成速率的影响,提出GA₃分批发酵过程中的pH调控策略,即：0-20h,pH自然;20-50h,pH 4.0;50-80h,pH 3.0-3.5;80h后控制pH为3.5-4.0。在此控制模式下,经过196h发酵GA₃的终产量达到2 224mg/L,GA₃产率44.5mg/g,GA₃生产强度0.242mg/(L?h),分别比不控制pH条件下发酵的数值增长了7.75%、7.74%、8.04%,表明该pH控制策略能增进GA₃发酵生产效率。     

培养方式对Xenorhabdus nematophila生长与抗菌活性的影响

为了明确不同培养方式对Xenorhabdus nematophilaYL001生长和抗菌活性的影响,提高YL001菌株的抗菌活性。采用分批发酵方式研究了摇瓶与发酵罐培养对置nematophila YL001生长和抗菌活性的影响。实验结果表明：在通气量2．5L／min、搅拌转速300r／min条件下,发酵罐的体积氧传递系数KLa明显高于摇瓶,通气及供氧状况好于摇瓶,细胞生长及代谢旺盛,细胞生长量较摇瓶发酵增加了23．9％;但由于pH变化幅度大,抗菌物质的活性单位仅达到摇瓶的发酵水平,为229U／mL。发酵罐pH控制初步研究表明,发酵过程中控制pH为7．5时,细胞生长量和抗菌活性达到23．71g/L和290U／mL,较不控制pH分别增加了21％和25％。通风对X.nematophila YL001生长和抗菌物质的产生有较大的影响,发酵罐培养时通气及供氧状况好于摇瓶,有利于YL001菌株的生长和抗菌物质的产生。     

氮源及碳氮比对产朊假丝酵母合成谷胱甘肽的影响

研究了N源对产朊假丝酵母细胞生长和谷胱甘肽(GSH)合成的影响。在此基础上,分别以(NH4)2SO4和尿素作为单一N源,摇瓶条件下研究了不同C、N比对GSH发酵的影响。结果发现尿素有利于细胞生长,而(NH4)2SO4更有利于GSH的合成,并且酵母细胞在利用这2种N源合成GSH时,各自具有最佳的C、N比((NH4)2SO4为8.3 mol/mol,尿素为5.6 mol/mol)。最佳C、N比下的GSH分批发酵结果显示,尿素是更合适的N源,最终细胞干质量和GSH产量可以分别达到16.48 g/L和246.4 mg/L。最后分别采用发酵动力学模型和代谢网络分析对该结果产生的原因进行了定量解释。     

搅拌转速和pH对ε-聚赖氨酸发酵的影响

采用5L自控式发酵罐研究了ε-聚赖氨酸分批发酵过程中搅拌转速和pH对发酵指标以及菌体细胞形态的影响。提高搅拌速率对菌生长和ε-赖氨酸的合成有显著的促进作用;但当搅拌转速达到400r／min以上时,由于剪切力过大导致细胞死亡,ε-聚赖氨酸产量下降。当pU维持5以上,有利于菌体生长;pH4．0左右可促进￡一聚赖氨酸的合成。搅拌转速350r／min和控制pH4．0时可获得最大的￡一聚赖氨酸产量2．95g/L,菌体量9．33g／L;此时产物E．聚赖氨酸对葡萄糖的得率和对细胞干重的比生成速率分别为0．062g／g和0．006g／g．h。通过对比不同发酵条件下ε丝体的形态变化,发现当菌丝球比较均匀、形态无较大差别、具有致密程度相当的核心时,有利于￡一聚赖氨酸形成。     

S-腺苷甲硫氨酸和谷胱甘肽联产发酵的环境条件

在5 L发酵罐中,研究pH、搅拌转速和温度等环境条件对产朊假丝酵母CCTCC M209298联产发酵合成S-腺苷甲硫氨酸(SAM)和谷胱甘肽(GSH)的影响,发现酵母细胞生长、SAM和GSH合成各自需要最适的pH、搅拌转速和培养温度。以SAM和GSH联产量最大化为目标,获得了较为合适的联产发酵条件:pH 5.0,搅拌转速350 r/min,温度30℃。在此环境条件下,结合不低于35%的溶氧体积分数,分批培养产朊假丝酵母24 h,最终SAM和GSH联产产量可达到579.6 mg/L。     

基因组改组技术选育耐酸性琥珀酸放线杆菌

以琥珀酸产生菌Actinobacillus succinogenes CGMCC 1593为出发菌,分别经过紫外线-甲基磺酸乙酯(UV-EMS)和紫外线-硫酸二乙酯(UV-DES)诱变处理,得到7株耐酸性有所提高的突变株.以此作为候选菌库,经3轮原生质体递进融合,筛选获得4株可以在pH 5.6下生长的改组菌株.其中改组菌株F3-21在pH 5.6的完全液体培养基中生长的OD值是原始菌的7倍,在pH 5.2条件下仍能生长;其摇瓶发酵48h琥珀酸产量较原始菌株提高48%.在5L发酵罐中进行分批发酵,当控制pH在较低值(5.6～6.0)时,F3-21厌氧发酵48h积累琥珀酸38.1g/L,较出发菌株提高了45%;当控制pH在6.5～7.0时,F3-21厌氧发酵32h积累琥珀酸40.7g/L.F3-21在5L发酵罐中进行补料分批发酵,厌氧发酵72h,产琥珀酸达67.4g/L.结果说明基因组改组技术能够改进琥珀酸放线菌的耐酸性能及其琥珀酸的产量.     

两阶段搅拌转速控制策略发酵生产聚唾液酸

目的:优化聚唾液酸发酵过程的搅拌转速.方法:比较不同搅拌转速对大肠杆菌Escherichia coli K235分批发酵生产聚唾液酸过程的影响.结果:根据发酵前、后期菌体细胞比生长速率和聚唾液酸比合成速率达到最大值所需搅拌转速的不同,提出了两阶段搅拌转速控制策略:发酵前期(0～15h)控制搅拌转速500r/min,发酵中后期控制搅拌转速700r/min.结论:两阶段搅拌转速控制策略使聚唾液酸产量达到3 966mg/L,比恒定搅拌转速500r/min和700r/min分别提高了31.8%和49.3%.将两阶段搅拌转速控制策略与分批补料发酵技术结合,聚唾液酸产量提高到5 108mg/L,山梨醇的转化率达到0.12g/g.     

法夫酵母分批发酵虾青素动力学研究

通过三联30L全自动发酵罐对虾青素产生菌法夫酵母的分批发酵动力学进行了研究,结果表明,法夫酵母的生长与限制性基质葡萄糖浓度之间符合Logistic方程,建立了细胞生长、产物合成和基质消耗随时间变化的数学模型。应用MATLAB软件对发酵动力学模型进行最优参数估计和非线性拟和,获得最大比生长速率（umax）和产物得率（Yp/x）分别为0.1829/h、0.1524g/g,虾青素分批发酵中细胞生长与产物合成属于偶联型,模型模拟计算结果和实验值能较好地吻合,动力学研究结果表明该模型能较好地反映细胞的生长、底物消耗和产物合成过程机制。     

S-腺苷蛋氨酸和谷胱甘肽联产发酵中盐胁迫的作用

摇瓶条件下考察不同的盐(NaCl,Na2SO4,KCl,K2SO4)胁迫对产朊假丝酵母发酵联产S-腺苷蛋氨酸(SAM)和谷胱甘肽(GSH)的影响。结果发现适当浓度的Na+和K+对SAM和GSH合成具有部分促进作用,而Cl-的作用则相反。以Na2SO4为代表,考察分批发酵条件下盐胁迫的作用,结果表明:在酵母细胞生长后期(15 h)添加10 g/L Na2SO4,SAM、GSH以及二者的最大联产量为252.5、285.9和521.9 mg/L,比对照分别提高了8.8%、22.6%和13.9%。最后分别从能量代谢和发酵动力学角度对分批发酵的结果进行了分析。     

温度对谷胱甘肽分批发酵的影响及动力学模型

研究了24～32℃范围内产朊假丝酵母生产谷胱甘肽的分批发酵过程,发现较高温度对细胞生长有促进作用,而较低温度则更有利于谷胱甘肽产量的提高。应用改进的Logistic和LuedekingPiret方程分别对细胞生长动力学和谷胱甘肽合成动力学进行了模拟,得到不同温度下各种动力学参数。在此基础上,进一步研究了温度同细胞生长动力学参数之间的内在联系,得到谷胱甘肽分批发酵过程中细胞浓度的变化同温度以及底物浓度之间的一般关系式：dX-dt＝［0.0224(T+1.7)］2X(1-X/X_max)1+S｛8.26×10.6×exp［-31477/R/(T+273)］｝。验证实验结果表明,该模型具有很好的适用性。     

Enhanced intracellular glutathione synthesis and excretion capability of Candida utilis by using a low pH-stress strategy

AIMS: To study the effect of low pH stress on glutathione (GSH) synthesis and excretion capability of GSH fermentation production in Candida utilis. METHODS AND RESULTS: When C. utilis WSH 02-08 was cultivated in a glucose-ammonium sulfate medium without pH control, GSH leakage occurred when the pH of the medium decreased to 1.5. However, analysis of the cell viability indicated that the cells were not lysed. To further study the effect of low pH stress on GSH production, pH-controlled batch cultures were conducted, where the pH was switched from 5.5 to 1.2 at 24 h and maintained at 1.2 for 6 h. Nearly all intracellular GSH was leaked into the medium and the cell viability decreased dramatically, conceiving a long-term exposure of strain WSH 02-08 at low pH environment led to a complete cell lysis. A critical point (treated at pH 1.2 for 3 h) was experimentally determined, where most cells were alive but suffering a low pH stress. Low pH-stressed C. utilis cells displayed an increased intracellular GSH synthesis and export capability, which protected the cells against short-term low pH treatment. CONCLUSIONS: Using this knowledge, a low pH-stress strategy was developed and applied in fed-batch production of GSH and 197.3 mg l-1 of GSH was secreted into the medium. The GSH-specific production yield could be increased from 2.11 to 2.67% (w/w), and the total GSH concentration could reach 737.1 mg l-1 and increased by 24.9%. SIGNIFICANCE AND IMPACT OF THE STUDY: This is the first report of GSH secretion of C. utilis at low pH. This study demonstrated the importance of the physiology-based fermentation strategy in the production of useful metabolites.     

发酵法生产L-异亮氨酸的溶氧控制策略

研究了溶氧对Brewibacterium lactofermentation分批发酵生产L-异亮氨酸（Ile）的影响,提出了前10h恒700d/min以维持溶氧在35％以上,10h后调至600r／min以维持溶氧在15％～20％的两阶段供氧控制模式。与对照相比,获得了较高的产率（0．094g／g）和糖耗速度（4．76/L·h）,在较短时间内（52h）获得较高的Ile产量（23．3g／L）,比结果最好的单一搅拌转速（600r/min）提高11．6％。生产强度（0．448d/L·h）比恒定搅拌转速（500、600、700、800r/min）控制下的过程分别提高了83．6％、28．7％、44．9％、35．7％。最后采用代谢通量分析对该结果产生的原因进行了定量解释。     

溶氧对Candida glycerinogenes产甘油发酵过程的影响

研究了溶氧浓度对产甘油假丝酵母分批发酵生产甘油过程的影响。实验结果表明：当溶氧浓度控制在30%时,C. glycerinogenes的甘油产量、得率和产率达到最高,分别为120.7 g/L、0.575 g/g和1.69 g/(L•h),而糖酵解代谢副产物形成最少。当溶氧浓度为10%时,发酵过程呈现出“巴斯德效应”的特征,生成的酵解代谢副产物维持在较高水平。在快速生长阶段,随着溶氧从10%增加到60%,细胞呼吸类型表现为从厌氧呼吸向好氧呼吸转变,酵解代谢副产物依次减少。在生长稳定期,控制的溶氧浓度越高,酵解代谢副产物乙醇、乙酸等的生成减少。分别选用Logistic方程、Luedeking-Piret方程和Luedeking-Piret-like方程,能较好地模拟细胞生长、甘油合成和葡萄糖消耗的动力学过程。     

产弹性蛋白酶细菌的发酵动力学研究

基于14L的发酵罐分批发酵实验数据,建立了发酵过程菌体生长、产物生成及基质消耗随时间变化的数学模型。Logistic方程、Luedeking—Piret方程能够很好地分别描述产弹性蛋白酶菌体生长;发酵产酶过程和基质消耗过程。并将3个动力学模型的预测值和实验值进行了比较,所建立的分批发酵动力学模型能较好地反映弹性蛋白酶分批发酵过程。     

Evaluation of Medium Components by Plackett-Burman Statistical Design for Lipase Production by Candida rugosa and Kinetic Modeling

Lipase production by Candida rugosa was carried out in submerged fermentation. Plackett-Burman statistical experimental design was applied to evaluate the fermentation medium components. The effect of twelve medium components was studied in sixteen experimental trials. Glucose, olive oil, peptone and FeCl3?6H2O were found to have more significance on lipase production by Candida rugosa. Maximum lipase activity of 3.8 u mL-1 was obtained at 50 h of fermentation period. The fermentation was carried out at optimized temperature of 30oC, initial pH of 6.8 and shaking speed of 120 r/min. Unstructured kinetic models were used to simulate the experimental data. Logistic model, Luedeking-Piret model and modified Luedeking-Piret model were found suitable to efficiently predict the cell mass, lipase production and glucose consumption respectively with high determination coefficient(R2). From the estimated values of the Luedeking-Piret kinetic model parameters, α and β, it was found that the lipase production by Candida rugosa is growth associated.     

Pullulan from peat hydrolyzate fermentation kinetics

The Luedeking-Piret equation was used to fit the kinetic data of pullulan fermentations from peat hydrolyzate substrate. In batch mode, the kinetic parameters m, n, alpha, and beta varied as a function of fermentation conditions: aeration rate, agitation speed, and temperature. In constant-feed fed-batch mode, the parameters Varied according to the feed rates. In peat hydrolyzate medium, the polysaccharide synthesis was strongly growth associated in batch and continuous fermentations but entirely growth associated in fedbatch fermentations. The fed-batch mode of fermentation with an appropriate feed rate is more advantageous with respect to batch and continuous fermentations. Therefore, if the fermentation is started batchwise and then followed by fed-batch mode at a constant feed rate, the overall polysaccharide productivity (g pullulan/L h) is significantly higher than those obtained with batch or continuous fermentations using the same total medium volume.     

Rhamnolipid production in batch and fed-batch fermentation using<Emphasis Type="Italic">Pseudomonas aeruginosa</Emphasis> BYK-2 KCTC 18012P

The optimization of culture conditions for the bacteriumPseudomonas aeruginosa BYK-2 KCTC 18012P, was performed to increase its rhamnolipid production. The optimum level for carbon, nitrogen sources, temperature and pH, for rhamnolipid production in a flask, were identified as 25 g/L fish oil, 0.01% (w/v) urea, 25 and pH 7.0, respectively. Optimum conditions for batch culture, using a 7-L jar fermentor, were 200 rpm of agitation speed and a 2.0 L/min aeration rate. Under the optimum conditions, on fish oil for 216 h, the final cell and rhamnolipid concentrations were 5.3 g/L and 17.0 g/L respectively. Fed-batch fermentation, with different feeding conditions, was carried out in order to increase, cell growth and rhamnolipid production by thePseudomonas aeruginosa, BYK-2 KCTC 18012P. When 2.5 g of fish oil and 100 mL basal salts medium, containing 0.01% (w/v) urea, were fed intermittently during the fermentation, the final cell and rhamnolipid concentrations at 264 h, were 6.1 and 22.7 g/L respectively. The fed-batch culture resulted in a 1.2-fold increase in the dry cell mass and a 1.3-fold increase in rhamnolipid production, compared to the production of the batch culture. The rhamnolipid production-substrate conversion factor (0.75 g/g) was higher than that of the batch culture (0.68 g/g).