Analyzing the Environmental Benefits of Industrial Symbiosis

Studies of industrial symbiosis (IS) focus on the physical flows of materials and energy in local industrial systems. In an ideal IS, waste material and energy are shared or exchanged among the actors of the system, thereby reducing the consumption of virgin material and energy inputs, and likewise the generation of waste and emissions. In this study, the environmental impacts of an industrial ecosystem centered around a pulp and paper mill and operating as an IS are analyzed using life cycle assessment (LCA). The system is compared with two hypothetical reference systems in which the actors would operate in isolation. Moreover, the system is analyzed further in order to identify possibilities for additional links between the actors. The results show that of the total life cycle impacts of the system, upstream processes made the greatest overall contribution to the results. Comparison with stand‐alone production shows that in the case studied, the industrial symbiosis results in modest improvements, 5% to 20% in most impact categories, in the overall environmental impacts of the system. Most of the benefits occur upstream through heat and electricity production for the local town. All in all it is recommended that when the environmental impacts of industrial symbiosis are assessed, the impacts occurring upstream should also be studied, not only the impacts within the ecosystem.     

Using an Industrial Waste Account to Facilitate National Level Industrial Symbioses by Uncovering the Waste Exchange Potential

The identification of potential by‐product exchanges is important for fostering industrial symbiosis. To discover these potential exchanges, this article extends the analysis of local industrial symbiosis to a national scale. A waste input‐output table, which is a material flow accounting tool, was compiled and used as a database to examine the existing exchanges of by‐products. The supplies and demands of industrial wastes or by‐products were compared to highlight their potential use for promoting higher exchange flows. The analysis of the linkages indicated that the majority of each of the by‐products were reused by the few industries that had the technology and operational capacity for reuse. This finding is useful for determining which industries are good candidates for promoting further industrial symbiosis (IS). Based on a nation‐wide analysis that considered the industrial characteristics of Taiwan comprehensively, 23 types of major by‐products with greater reuse flows and 216 potential exchange patterns were identified between the industries. In addition, three types of eco‐industrial networks were characterized as follows according to their dominant types: (1) fossil fuel, metal, and mineral‐dominated; (2) agricultural and synthetic material‐dominated; and (3) information and communications technology (ICT) and chemical industry‐dominated eco‐industrial networks. This analysis highlights the resource exchange potentials and provides information to new firms for networking with existing businesses.     

Anthropogenic Carbon Stock Dynamics of Pulp and Paper Products in Germany

Carbon‐based materials (CBMs) for energetic and material purposes combine biogenic and anthropogenic carbon cycles. In the latter, numerous manufactured products with various in‐use lifespans accumulate as anthropogenic carbon stocks. Understanding the behavior of these stocks is an important requirement to estimate not only future waste amounts, source for secondary raw materials, but also the impacts and effects in carbon emissions and carbon management. Previous models have estimated material stock changes; however, a lack of research in carbon stocks is perceived. Moreover, studies follow in‐use lifespan estimation approaches, such as decay functions, which do not coincide with observed consumption and waste treatment patterns. In the first part of this article, we present a carbon stock‐flow model to analyze inter‐relationships between carbon flows and stocks from raw materials to waste treatment processes considering a consumer perspective, where the dynamics of anthropogenic carbon stocks are completely described. In the second part, we study the pulp and paper industry in Germany under a scenario approach to analyze the behavior, development, and impacts of paper stocks and flows between 2010 and 2040. The model provided coherent results, with industrial data estimating 33.9 million metric tons in 2010 in paper stocks, equivalent to 410 kilograms per person. Consumption per capita and in‐use lifespan of products were identified as the most significant variables in carbon stock building. Model simulations show a sustained growth in stocks for the next 30 years, with increase in waste and carbon emissions. But in combination with recycling and reuse mechanisms and consumption patterns, environmental impacts are reduced.     

Industrial Waste Reuse and By‐product Synergy Optimization

By‐product synergy is a growing practice worldwide. It consists in the maximization of resources utilization with the replacement of raw materials by by‐products as inputs for industrial processes. In order to support decision making in such strategic projects, appropriate tools must be developed. This article presents the results of a research project, which includes the development of a multiobjective mathematical programming model for the optimization of by‐product flows, synergy configurations, and investment decisions in eco‐industrial networks. This model is evaluated using data related to the Kalundborg industrial symbiosis (IS) in order to illustrate its utilization, as well as to assess, in a retrospective manner, the behavior of the companies involved with respect to both economic and environmental benefits of synergies. The experiments also illustrate the influence of the municipality on synergy implementation and how a scenario‐based approach can be used to anticipate raw material price increase. The results are generally coherent with the actual timing of synergy initializations. Further, the considerable effect of water price on the length of investments’ payback period illustrates the impact of policies and regulations on IS.     

Synergy Management Services Companies: A New Business Model for Industrial Park Operators

The concept of industrial symbiosis (IS) was introduced decades ago and its environmental and economic benefits are well established, but the broad acceptance of IS still faces significant barriers. This article provides a new approach to capture synergies within industrial parks by suggesting a new business model. Building on findings from a survey conducted by the authors and on literature, we first identify potential barriers to low‐carbon synergistic projects. Economic concerns of technically feasible synergies and financial issues turn out to be the largest barriers, because of long payback periods and fluctuating raw material and by‐product market prices. Existing business models do not offer easy ways to overcome or relax these barriers. We therefore introduce the concept of a synergy management services company (SMSCO), a synergy contractor and third‐party financing model, to overcome these barriers. This model shifts the financial risk of the synergistic project from collaborating firms to the SMSCO. We posit that this attribute of the SMSCO model makes it attractive for industrial park operators who seek long‐term solutions to secure future viability of their park.     

Industrial symbiosis in the forestry sector: A case study in southern Brazil

Industrial symbiosis (IS) is an important concept in the field of industrial ecology that has disseminated worldwide as a practice to decrease the ecological impact of industrial processes through the exchange of by‐products and waste between units in a system. The forestry industry is the main economic activity in the region of Lages in southern Brazil. IS relationships have expanded with the use of waste material from wood processing and strengthened cooperation between companies in different sectors. The aims of this article were to: a) quantify the level of IS in the system, b) identify the benefits of IS for participants, and c) explain why the network further developed IS to the formation of an industrial ecosystem. A questionnaire was administered during visits to 24 forestry companies in order to analyze their products and processes, commercial relations, positive impacts, and local insertion. The industrial symbiosis indicator (ISI) was determined using waste stream data from the system to represent the level of symbiosis among the companies in this region. The results show that the companies participate in a symbiotic network, mainly involving the exchange of chips, bark, sawdust and shavings. In most cases, these exchanges occur between nearby companies, constituting an extensive industrial ecosystem.     

Evaluation of Modeling Approaches to Determine End‐of‐Life Flows Associated with Buildings: A Viennese Case Study on Wood and Contaminants

Dynamic material flow analysis enables the forecasting of secondary raw material potential for waste volumes in future periods, by assessing past, present, and future stocks and flows of materials in the anthroposphere. Analyses of waste streams of buildings stocks are uncertain with respect to data and model structure. Wood construction in Viennese buildings serve as a case study to compare different modeling approaches for determining end‐of‐life (EoL) wood and corresponding contaminant flows (lead, chlorine, and polycyclic aromatic hydrocarbons). A delayed input and a leaching stock modeling approach are used to determine wood stocks and flows from 1950 until 2100. Cross‐checking with independent estimates and sensitivity analyses are used to evaluate the results’ plausibility. In the situation of the given data in the present case study, the delay approach is a better choice for historical observations of EoL wood and for analyses at a substance level. It has some major drawbacks for future predictions at the goods level, though, as the durability of a large number of historical buildings with considerably higher wood content is not reflected in the model. The wood content parameter differs strongly for the building periods and has therefore the highest influence on the results. Based on this knowledge, general recommendations can be derived for analyses on waste flows of buildings at a goods and substance level.     

Use of Symbiosis Products from Integrated Pulp and Paper and Carbon Steel Mills: Legal Status and Environmental Burdens

This study assesses the policy/legal status of both multistream residues and potential secondary products (“symbiosis products”) and whether there could be environmental benefits associated with the utilization of residues from integrated pulp and paper and carbon steel mills as raw materials for such secondary products. Waste‐related European Union (EU) and Finnish policy and legal instruments were reviewed to identify potential constraints for, and suggested next steps in, the development of potential process industry residue‐based symbiosis products. The products were soil amendment pellets, low‐grade concrete, and mine filler. A global warming potential (GWP) assessment and an exergy analysis were applied to these potential symbiosis products. Some indicative GWP calculations of greenhouse gas emissions associating similar and/or analogous products based on virgin primary raw materials, more energy‐intensive processes, and the alternative treatment of these residues as wastes are also presented. This study addresses GWP, exergy, and legal aspects in a holistic manner to determine the potential environmental benefits of secondary products within the EU legal framework. The GWP assessment and exergy analysis indicate that the utilization of multistream residues causes very low environmental burdens in terms of GWP. The utilization option can have potential environmental benefits in terms of GWP through process replacement and avoided landfilling and waste treatment impacts, as well as potentially through emission reductions from product replacement if suitable and safe applications can be identified. Waste regulation does not define the legal requirements under which utilizing residues in such novel concepts as introduced in this study would be possible, nor how waste status could be removed and product‐based legislation be applied to the potential products instead.     

Raw material criticality assessment as a complement to environmental life cycle assessment: Examining methods for product‐level supply risk assessment

The diversity of raw materials used in modern products, compounded by the risk of supply disruptions—due to uneven geological distribution of resources, along with socioeconomic factors like production concentration and political (in)stability of raw material producing countries—has drawn attention to the subject of raw material “criticality.” In this article, we review the state of the art regarding the integration of criticality assessment, herein termed “product‐level supply risk assessment,” as a complement to environmental life cycle assessment. We describe and compare three methods explicitly developed for this purpose—Geopolitical Supply Risk (GeoPolRisk), Economic Scarcity Potential (ESP), and the Integrated Method to Assess Resource Efficiency (ESSENZ)—based on a set of criteria including considerations of data sources, uncertainties, and other contentious methodological aspects. We test the methods on a case study of a European‐manufactured electric vehicle, and conclude with guidance for appropriate application and interpretation, along with opportunities for further methodological development. Although the GeoPolRisk, ESP, and ESSENZ methods have several limitations, they can be useful for preliminary assessments of the potential impacts of raw material supply risks on a product system (i.e., “outside‐in” impacts) alongside the impacts of a product system on the environment (i.e., “inside‐out” impacts). Care is needed to not overlook critical raw materials used in small amounts but nonetheless important to product functionality. Further methodological development could address regional and firm‐level supply risks, multiple supply‐chain stages, and material recycling, while improving coverage of supply risk characterization factors.     

A Comprehensive Material Flow Account for Lao PDR to Inform Environmental and Sustainability Policy

Modern environmental and sustainability policy that acknowledges the linkages between socioeconomic processes and environmental pressures and impacts, and designs policies to decouple economic activity from environmental pressures and impacts, requires a sophisticated and comprehensive knowledge base. The concept of industrial metabolism provides a sound conceptual base, and material flow accounting—including primary material inputs and outflows of waste and emissions—provides a well‐accepted operationalization. Studies presenting a comprehensive material flow account for a national economy are rare, especially for developing countries. Countries such as Lao People's Democratic Republic (Lao PDR or Laos) face dual objectives of improving the material standard of living of their people while managing natural resources sustainably and mitigating adverse environmental impacts from growing resource throughput. Our research fills a knowledge gap, presents a comprehensive account of material inputs and outflows of waste and emissions for the Lao PDR national economy, and applies the accounting approach for a low‐income economy in Asia. We present a material balance for the years 2000 and 2015. For this research, we used data from Lao PDR national statistics and the accounting guidelines of the European Statistical Office (Eurostat), which pioneered the use of material flow data as part of its official statistical reporting. We demonstrate the feasibility of the accounting approach and discuss the robustness of results using uncertainty analysis conducted with statistical approaches commonly used in the field of industrial ecology, including Gauss's law of error propagation and Monte Carlo simulation. We find that the fast‐changing scale and composition of Lao PDR material flows, waste, and emissions presents challenges to the existing policy capacity and will require investment into governance of changed patterns of material use, waste disposal, and emissions. We consider the data analysis sufficiently robust to inform such a change in policy direction.     

工业生态学的内涵与发展

作为一门发展不到20a的综合性交叉学科,工业生态学目前需要界定其学术范畴和理论基础.首先评述了工业生态学的4个主要领域:(1)社会代谢是工业生态学起源最早也是发展最为成熟的领域.它提供了宏观层次上观察和测量经济发展与物质流动关系的方法和工具,但需要进一步细化物质流动图景和加强流动机制的解释;(2)工业共生是工业生态学最具特征的领域.它实质上是人们出于观察视角的转变而对工业体系的重新认识.逻辑严谨且规则统一的解释框架有助于工业共生理论的发展和实践;(3)基础设施与产业相互选择且协同演进,二者共同构成了城市的物质基础,而城市又是更大范围内区域经济系统的子集.这一组工业生态学的研究对象需要处理产业全球化与社会和生态要素本土化的矛盾;(4)工业发展的可持续性是工业生态学关注的核心目标,而多样性和复杂性给其研究带来了很大的挑战.这提醒我们要避免陷入简单化、还原论或机械论的陷阱,多开展实证研究.最后,从本体论、方法论和隐喻3个标准给出了工业生态学的初步界定,并指出4个重要的努力方向.     

产业生态系统资源代谢分析方法

产业生态系统是由企业群、资源及环境组成的社会-经济-环境复合生态系统。资源代谢是其功能运行的重要保障。资源代谢在时间和空间尺度上的耗竭及阻滞是造成严重生态环境问题的主要原因。根据生态学原理,运用物质流分析手段解析了产业生态系统的物质流、能流及资金流结构,构建了产业生态系统资源代谢分析模型,提出了资源输入-使用-输出-循环共生四方面的资源代谢分析指标体系和基于模糊综合分析的资源代谢问题树分析方法。在此基础上提出了基于循环共生网络结构模型的生态管理模式。以期为产业资源的生态管理提供方法支撑。     

Measuring Progress towards a Circular Economy: A Monitoring Framework for Economy‐wide Material Loop Closing in the EU28

The concept of a circular economy (CE) is gaining increasing attention from policy makers, industry, and academia. There is a rapidly evolving debate on definitions, limitations, the contribution to a wider sustainability agenda, and a need for indicators to assess the effectiveness of circular economy measures at larger scales. Herein, we present a framework for a comprehensive and economy‐wide biophysical assessment of a CE, utilizing and systematically linking official statistics on resource extraction and use and waste flows in a mass‐balanced approach. This framework builds on the widely applied framework of economy‐wide material flow accounting and expands it by integrating waste flows, recycling, and downcycled materials. We propose a comprehensive set of indicators that measure the scale and circularity of total material and waste flows and their socioeconomic and ecological loop closing. We applied this framework in the context of monitoring efforts for a CE in the European Union (EU28) for the year 2014. We found that 7.4 gigatons (Gt) of materials were processed in the EU and only 0.71 Gt of them were secondary materials. The derived input socioeconomic cycling rate of materials was therefore 9.6%. Further, of the 4.8 Gt of interim output flows, 14.8% were recycled or downcycled. Based on these findings and our first efforts in assessing sensitivity of the framework, a number of improvements are deemed necessary: improved reporting of wastes, explicit modeling of societal in‐use stocks, introduction of criteria for ecological cycling, and disaggregated mass‐based indicators to evaluate environmental impacts of different materials and circularity initiatives. This article met the requirements for a gold – gold JIE data openness badge described at http://jie.click/badges .     

基于MFA的生态工业园区物质代谢研究方法探析

物质流分析(Material Flow Analysis,MFA)是国家尺度物质代谢研究的重要手段。首先对国内外不同地域尺度下MFA的研究现状进行了概述总结;在此基础上,从工业区内的企业及其所形成的工业共生网络(Industrial Symbiosis Networks,ISNs)物质核算入手,针对如何在生态工业园区(Eco-Industrial Parks,EIPs)尺度开展物质代谢研究进行了详细论述,并通过引入部门间实物型投入产出表(Physical Input-Output Table,PIOT)对该尺度MFA的核算方法进行了改进,最终构建了EIPs-MFA模型及指标体系。以期为生态工业园区实践中的规划与管理提供方法指导。     

Towards an Integrated Regional Materials Flow Accounting Model

A key challenge in attaining regional sustainability is to reduce both the direct and the indirect environmental impacts associated with economic and household activity in the region. Knowing what these flows are and how they change over time is a prerequisite for this task.
This article describes the early development of an integrated regional materials flow accounting framework. The framework is based on a hybrid (material and economic) multiregional input-output model. Using readily available economic and materials data sets together with transport and logistics data, the framework attempts to provide estimates of household resource flows for any U.K. region at quite detailed levels of product and material disaggregation. It is also capable of disaggregating these flows according to specific socioeconomic criteria such as income level or occupation of the head of household. Allied to appropriate energy and life-cycle assessment data sets, the model could, in addition, be used to map both direct and indirect environmental impacts associated with these flows.
The benefits of such an approach are likely to be a considerable reduction of uncertainties in (1) our knowledge of the household metabolism, and hence our predictions of regional household waste generation; (2) our assessment of the impacts of contemplated changes in industrial process siting, and thereby on other aspects of local and regional planning; and (3) our understanding of the impacts of changes in the pattern of demand for different materials and products. It is concluded that the use of such an integrated assessment tool has much to contribute to the debate on regional sustainability.     

基于生命周期视角的产业资源生态管理效益分析——以虚拟共生网络系统为例

资源流代谢失调是造成产业生态环境问题的主要原因之一,对其实施基于共生网络的生态管理是解决问题的一项重要的举措。运用全生命周期的思想构建了产业资源共生网络及其管理框架,并运用全生命周期评价的方法,借助生命周期评价软件GaBi4,分别选取EI99 (Eco-Indicator 99)、CML2001 EP评价体系,以武汉市造纸产业为例,通过设计合理的资源流网络关系及中水、废纸和污泥利用共生路径构建虚拟造纸产业共生网络,对比分析了共生设计系统与原有共生系统的各生态环境影响。并运用市场价值法对共生设计系统的经济效益进行了分析。结果表明:共生设计系统总的环境影响、生态系统质量、人体健康、资源损耗值的环境影响分值分别为1166.445、814.509、148.893、203.045,比原有系统分别减少23.91%、19.15%、46.56%、22.26%;其中富营养化、气候变化的影响分别比原有系统降低56.25%、16.62%。同时共生设计系统通过污水、废纸及污泥的回用,在不考虑市场波动的情况下,可获得1018-7252万元的经济效益。可见,通过构建共生网络的生态管理是提高资源利用效率的有效手段之一,在一定条件下可取得明显的环境和经济效益。     

Applying Industrial Symbiosis to Smallholder Farms

The study of industrial symbiosis (IS) has largely focused on the exchange of energy and materials among industrial processes in an effort to increase value and reduce environmental impact. Agricultural systems, particularly those located in developing countries, can benefit from the principles of IS. Relatively few studies have analyzed the potential benefits of integrated material and energy flows in smallholder farming, even though these systems are considered essential to the world's food supply and poverty reduction. Although the concepts can be applied to virtually any system, the study of industrial symbiosis has traditionally focused on industrialized systems in developed countries. The research presented here applies the principles of IS to smallholder farms using optimization techniques to maximize farm output while minimizing wastes. Our research links IS to the growing field of integrated farming research (IFR), which seeks to create new technologies that increase the production of farms by viewing the farm as a system. Bridging these fields enriches the potential for robust research outcomes in both areas and fills a current knowledge gap. IS benefits from exploring new applications and increasing its penetration into the developing world. IFR benefits from established IS tools to create alternate pathways for increased output based on symbiotic relationships. A small farming system in Liberia, West Africa, is used as a case study. System integration of individual unit processes shows increased productivity and decreased waste. The results of this analysis indicate that there are unrealized opportunities for IS in developing countries, and integration of IS techniques into smallholder farming operations has the potential for impacting sustainable development.     

Material flow analysis and material use efficiency of Brazil's mortar and concrete supply chain

Cementitious materials, mostly concrete and mortar, account for about one‐third of all materials extraction worldwide. Material flow data in this industry are still unsatisfactory, especially related to unused extraction materials, quarry wastes, and water consumption, aspects which usually are not included in environmental analysis studies. The aim of this study is to conduct a material flow analysis (MFA) of the Brazilian concrete and mortar supply chain to quantify material use efficiency (ME) and dematerialization potential. The MFA includes extraction, production, and construction stages for the following indicators: i) unused extraction; ii) quarry waste; iii) water consumption; iv) material wastage; v) raw material consumption; vi) energy carriers; and vii) atmospheric emissions. The results demonstrated that the primary raw material footprint is about 456 million metric tons (Mt) corresponding to a metabolic rate of 2.2 metric tons/capita (t/capita). After including unused extraction, quarry wastes, water consumption, and secondary materials this value increases to 4.1 t/capita corresponding to a total material consumption of 840 Mt. Concrete and mortar can be produced using two routes—mixing on site or industrial mixing. We conclude that the industrial scenario allows for dematerialization by about 8% for concrete and 24% for mortar, by mass; and the average material use efficiency is low, at about 53% for concrete and 34% for mortar.     

Materials Flow Accounting in Sweden Material Use for National Consumption and for Export

This article presents Swedish economy‐wide material flow accounts for the period 1987‐1998. It also shows possibilities for enhancing the international comparability of aggregated data on material use, by distinguishing between materials used for consumption and export purposes. The direct material input (DMI) is used as an aggregate measure to estimate the amounts of natural resources (except water and air) that are taken from nature into the economy within a year, including imports to and production within the region in question. The division of materials used for consumption and export purposes avoids double counting trade flows when DMI is applied to a group of countries. The annual DMI in Sweden for 1997‐1998, including production and imports, amounts to 24 to 27 metric tons per capita (t/c). The fossil fuel input varies only slightly over the period, from 3.2 t/c in 1991 to 3.6 t/c in 1996, a level deemed unsustainable by the Swedish Environmental Protection Agency. The input of renewable raw materials varies between 8 and 9 t/c. Ores and minerals vary between 11 and 15 t/c. The DMI puts Sweden above estimates made for Germany, the United States, and Japan and in the same range as the Netherlands. The differences in these values can mainly be explained by the relative importance of exports as compared to the size of the economy and by the variation in system boundaries for the data on natural resources. The system boundaries and data sources for natural resources need to be further defined to make the measures fully comparable. Around 5 t/c is exported, whereas the rest, around 20 t/c, is national consumption. The aggregate direct material consumption (DMC), which is the DMI minus exports, communicates the magnitude of resource use. Comparisons of the input with solid waste statistics indicate that quantity of waste (excluding mining waste) in Sweden is equal to about 10% relative of the total resource use. Material collected for recycling by the waste management system is equal to about 5% of the amount of virgin resources brought into society each year.     

The Impact of Scale,Recycling Boundary,and Type of Waste on Symbiosis and Recycling

Innovative waste recycling through industrial processes such as industrial and urban symbiosis has long been practiced and recently received much attention in the field of industrial ecology, with researchers making efforts to identify key contributing factors to successful industrial symbiosis. By analyzing 88 sample recycling projects in 23 eco‐towns in Japan, this article focuses on the factors of project scale, recycling boundary, and types of waste in relationship to environmental benefits and operational performance. The results showed that larger eco‐towns achieved more savings of virgin materials and higher stability in operation. Large‐scale projects tended to locate closer to the users of recycled products than did small‐scale projects. For treating similar types of waste, projects producing recycled products for special users (e.g., feedstock to a blast furnace for iron production) tended to locate closer to the users than those not producing for special users. The type of waste had a strong effect on the savings of virgin materials and recycling boundaries, while local factors had significant impacts on operational performance. The results also showed that agglomeration did not significantly contribute to the environmental benefits or operational performance of eco‐town projects. Another finding was that national agencies were helpful for facilitating cross‐prefecture transportation and long‐distance transaction of wastes. Implications of the findings are also discussed.