Industrial Recycling Networks as Starting Points for Broader Sustainability‐Oriented Cooperation?

Closing loops by intercompany recycling of by‐products is a core theme of industrial ecology (IE). This article considers whether industrial recycling networks or industrial symbiosis projects can be used as a starting point for much broader intercompany cooperation for sustainable development. Evidence presented is based on the results of an empirical investigation of the recycling network Styria in Austria, the recycling network Oldenburger Münsterland in Germany, and the manufacturing sector in Austria. Statistical analysis shows that the percentage of by‐products that are passed on to other companies for recycling purposes is not higher in member companies of the recycling networks than in the other companies of the manufacturing sector in Austria. In terms of cooperation, the relationships with the respective recycling partners are found to be very similar to regular customer relations. Furthermore, the companies of the recycling networks remain unaware of the network to which they belong. Instead, one of the main findings of this study is that intercompany recycling activities are regarded by the company representatives as bilateral market transactions, not as collaborative network activities. This has potentially significant implications for the use of industrial symbiosis networks as starting points for sustainability networks with broader cooperation toward sustainability. The findings raise interesting questions as to whether such broader cooperation might result from a conscious planning process or might emerge largely spontaneously as part of normal market coordination. In any case, intercompany recycling is clearly considered to be a very important field of collaborative action for sustainability in industry.     

Using an Industrial Waste Account to Facilitate National Level Industrial Symbioses by Uncovering the Waste Exchange Potential

The identification of potential by‐product exchanges is important for fostering industrial symbiosis. To discover these potential exchanges, this article extends the analysis of local industrial symbiosis to a national scale. A waste input‐output table, which is a material flow accounting tool, was compiled and used as a database to examine the existing exchanges of by‐products. The supplies and demands of industrial wastes or by‐products were compared to highlight their potential use for promoting higher exchange flows. The analysis of the linkages indicated that the majority of each of the by‐products were reused by the few industries that had the technology and operational capacity for reuse. This finding is useful for determining which industries are good candidates for promoting further industrial symbiosis (IS). Based on a nation‐wide analysis that considered the industrial characteristics of Taiwan comprehensively, 23 types of major by‐products with greater reuse flows and 216 potential exchange patterns were identified between the industries. In addition, three types of eco‐industrial networks were characterized as follows according to their dominant types: (1) fossil fuel, metal, and mineral‐dominated; (2) agricultural and synthetic material‐dominated; and (3) information and communications technology (ICT) and chemical industry‐dominated eco‐industrial networks. This analysis highlights the resource exchange potentials and provides information to new firms for networking with existing businesses.     

城市废弃物资源化共生网络:概念、特征及体系解析

挖掘城市废弃物中有价值的资源,已经成为世界各国开展废弃物开发与管理的共同选择。产业共生是推动经济绿色发展和提高资源效率的战略工具,已经成为探讨废弃物资源化利用问题的重要视角。将产业共生理论引入城市废弃物资源化利用领域,提出城市废弃物资源化共生网络的概念,并将其典型特征概括为"四个统一",即价值网络与责任网络的统一,集聚共生与虚拟共生的统一,稳健型与脆弱性的统一以及自组织性与主体建构性的统一。借鉴超网络理论构建城市废弃物资源化共生网络体系的结构模型,并从共生单元、共生模式、共生界面和共生环境4个层面对该模型进行详细解析。城市废弃物资源化共生网络可分为核心网络和外围网络,两者之间存在全方位、多层次的合作机制。在城市废弃物资源化共生网络中,共生单元具有多层次性和多样性特征,它们之间存在着不同类型、效率各异的共生关系,推动共生模式向对称互惠一体化共生进化是破解城市废弃物资源化利用难题的关键;共生界面具有物质交换、能量传递、信息共享、知识传播及利益协调等多样化功能,而共生关系的进化以及共生界面功能发挥又依赖于优越的共生环境。此外,城市废弃物资源化共生网络有依托型、平等型、嵌套型和虚拟型等4种运作模式,国内典型案例分析表明这4种运作模式将长期并存。     

Understanding the Evolution of Industrial Symbiosis Research

This study analyzes the evolution of the research field of industrial symbiosis (IS). We elucidate its embedding in industrial ecology (IE), trace the development of research themes, and reveal the evolution of the research network through analysis of the core literature and journals that appeared from 1997 to 2012 by citation analysis, cocitation analysis, and network analysis. In the first period (1997–2005), IS research held a minority share in the IE literature. The research revolved around the concept of IS, the assessment of eco‐industrial park projects, and the establishment of waste treatment and recycling networks. In the second period (2006–2012), diverse research approaches and theories enriched the field, which has led to a maturation in theory building. Our findings clearly illustrate that IS evolved from practice‐oriented research toward coherent theory building through a systematic underpinning and linking of diverse topics. As scientific attention shifted from exploring a phenomenon to elucidating underlying mechanisms, IS knowledge found worldwide practical implementation. The coauthorship network shows that the academic communities of IS are distributed worldwide and that international collaboration is widespread. Through bibliometric and network analysis of IS, we have created a systemic, quantitative image of the evolution of the IS research field and community, which gives IS researchers an underpinned overview of the IS research and may help them to identify new directions and synergy in worldwide research.     

Multicriteria Design of Plastic Recycling Based on Quality Information and Environmental Impacts

In this study, we develop a framework for the multicriteria design of plastic recycling based on quality information and environmental impacts for the purpose of supporting collaborative decision making among consumers, municipalities, and recyclers. The subject of this article is the mechanical recycling of postconsumer polyethylene terephthalate (PET) bottles. We present a “quality conversion matrix,” which links the quality of recycled PET resin to the quality of waste PET bottles and operational conditions, described in terms of the functions of modules constituting the entire recycling process. We estimate the quality of recycled PET resin and simulate the applicability to the intended products as the primary criterion by confirming whether the estimated quality of recycled resin satisfies the quality demands of PET resin users. The amounts of carbon dioxide (CO₂) emissions and fossil resource consumption are also estimated as the secondary criteria. An approach to collaborative decision making utilizing mixed‐integer linear programming (MILP) and Monte Carlo simulation is proposed on the premise of different objectives of various stakeholders, where all the feasible optimal solutions for achieving the quality demands are obtained. The quality requirements of waste bottles, along with the CO₂ emissions and fossil resource consumption estimated for each solution, contribute to the collaborative multicriteria design of plastic recycling.     

Scaling‐Up of Industrial Symbiosis in the Korean National Eco‐Industrial Park Program: Examining Its Evolution over the 10 Years between 2005–2014

In 2005, South Korea initiated the 15‐year National Eco‐Industrial Park Development Program in three stages to gradually transform aged industrial complexes into eco‐industrial parks (EIPs) by promoting industrial symbiosis (IS). Building upon the pilot experiences from the first 5 years, the second phase of the program focused on the scaling‐up of IS at a broader regional level. Key scaling‐up strategies included the expansion of target areas by connecting multiple industrial complexes, the standardization of processes and dissemination of learning, and the development of large‐scale projects that could contribute to the regional development. In this study, we examined the evolution of IS over the last 10 years between 2005 and 2014, primarily to understand the characteristics and impact of these scaling‐up strategies. Our findings showed that the scale of IS in the second phase had increased in various aspects in comparison to that in the first phase. The number of operating projects had increased from 52 to 159, the number of participating firms increased from 90 to 596, and the average distance of IS increased from 40 to 48 kilometers. The size of economic and environmental benefits also increased along with an increase in the private investment and government research funding. We further analyzed the role of the regional EIP centers as facilitators, how their activities influenced the scaling‐up of IS, and discussed the characteristics of the Korea's approach to IS.     

Modeling and Optimization of a Coal‐Chemical Eco‐industrial System in China

China is coal dependent, and this situation will persist for a long time. Because more and more attention has been paid to energy security, the coal‐chemical industry has become a hot topic and has developed quickly. To improve efficiency and reduce emissions, industrial symbiosis (IS) can be introduced when establishing a coal‐chemical eco‐industrial system to achieve harmonious development between nature, industry, and society. In order to learn the influence of IS on the current industrial system, a model of coal‐chemical eco‐industrial systems was built. Using scenario optimization and linear programming, the behaviors and optimal industrial structures of the system under different scenario settings were compared, and industrial ecological analysis was performed. By comparative analysis, results showed that the greatest proportional decrease in the use of coal for coking was 15% compared with actual data for 2005. The resource‐productivity and eco‐productivity were 828 yuan/ton and 2.51, which are much higher than the values of 548 yuan/ton and 1.23 in 2005. The symbiosis index and the link density were found to be 0.675 and 1.67, compared with 0.588 and 0.94 in 2005. Research results showed that the coal‐chemical eco‐industrial system achieved a high value‐added utilization of coal and an updated product profile. Such systems will constitute the main direction and the inevitable trend of China's coal utilization in the future, which will reduce the harm to the environment from increased coal use and benefit the energy industry, the economy, and society.     

Assessing the “Short Mental Distance” in Eco‐Industrial Networks

Like many economic exchanges, industrial symbiosis (IS) is thought to be influenced by social relationships and shared norms among actors in a network. While many implicit references to social characteristics exist throughout the literature, there have been few explicit attempts to operationalize and measure the concepts. The “short mental distance,”“trust,”“openness,” and “communication” recorded among managers in Kalundborg, Denmark, set a precedent for examining and encouraging social interactions among key personnel in the dozens of eco‐industrial networks around the world. In this article we explore the relationships among various aspects of social embeddedness, social capital, and IS. We develop a conceptual framework and an approach using quantitative and qualitative methods to identify and measure these social characteristics, including social network structure, communication, and similarities in norms and conceptions of waste, and apply them in an industrial network in Nanjangud, South India. The findings suggest that there is a fairly high level of shared norms about dealing with waste—the “short mental distance”—in this network, but by‐product transactions are only weakly correlated with the structure and content of communication among managers. Replication of this approach can increase the understanding and comparability of the role of social characteristics in eco‐industrial activities around the world.     

The Efficiency of Informality: Quantifying Greenhouse Gas Reductions from Informal Recycling in Bogotá, Colombia

The dual challenges of increasing urbanization and consumption are centered in cities in the Global South, where growing waste production threatens public and environmental health. Reuse and recycling are widely recognized to provide broad environmental benefits. Although most industrialized cities replaced their informal recycling sectors with municipally run recycling schemes and have had to build their recycling rates anew, most industrializing cities in the Global South remain centers of recycling and reuse through the work of informal workers. Bogotá, Colombia, is emblematic of many cities in the Global South seeking to modernize their city, in part by formalizing their recycling system. This article asks: What are the greenhouse gas (GHG) emission implications of this modernization? Using interviews and observation in combination with life cycle assessment, we compare GHG emissions resulting from the baseline case (1,200 tonnes per day [t/d] recycled through informal channels; 5,700 t/d landfilled) to three alternative scenarios that formalize the recycling sector: the prohibition of informal recycling; a reduction in informal recycling coupled with a scale‐up of formalized recycling; and the replacement of informal recycling with formal recycling. We find that the baseline recycling scenario, dependent on the informal sector only, emits far fewer GHGs than do all formalization scenarios. Three processes drive the results, in order of magnitude: informal textile reuse (largest GHG savings); landfilling (largest emitter of GHGs); and metal recycling (GHG savings). A hybrid model could combine the incentives and efficiency of the informal system with the better working conditions of the municipal one.     

Framework for Applying a Complex Adaptive System Approach to Model the Operation of Eco‐Industrial Parks

Models of eco‐industrial parks (EIPs) might help us transform our production systems by fostering the emergence of sustainable EIPs since such models have the potential to support the decision‐making processes of cooperative companies that participate and to decrease operational uncertainties. In this article, a conceptual framework for modeling the operation of EIPs is presented. The framework is underpinned by complex adaptive systems theory, industrial ecology, and an analysis of the experiences of existing EIPs. The proposed framework draws on the observed strengths of two types of industrial symbiosis models—planned eco‐industrial parks (PEIPs) and EIPs that developed through self‐organizing symbiosis (SOS)—as well as their observed weaknesses and the features of complex adaptive systems. From this analysis, five key properties to be modeled are deduced: functionality, reliability, life span, theoretical knowledge, and adaptability. It is proposed that the properties of functionality and theoretical knowledge are determined by the goals of the EIP and its member companies, while the property of adaptability is determined by the understanding that the companies in an EIP have of the environment surrounding the EIP, while the properties of reliability and life span are determined by the internal and external relationships of the companies that make up an EIP.     

“Uncovering” Industrial Symbiosis

Since 1989, efforts to understand the nature of interfirm resource sharing in the form of industrial symbiosis and to replicate in a deliberate way what was largely self‐organizing in Kalundborg, Denmark have followed many paths, some with much success and some with very little. This article provides a historical view of the motivations and means for pursuing industrial symbiosis—defined to include physical exchanges of materials, energy, water, and by‐products among diversified clusters of firms. It finds that “uncovering” existing symbioses has led to more sustainable industrial development than attempts to design and build eco‐industrial parks incorporating physical exchanges. By examining 15 proposed projects brought to national and international attention by the U.S. President's Council on Sustainable Development beginning in the early 1990s, and contrasting these with another 12 projects observed to share more elements of self‐organization, recommendations are offered to stimulate the identification and uncovering of already existing “kernels” of symbiosis. In addition, policies and practices are suggested to identify early‐stage precursors of potentially larger symbioses that can be nurtured and developed further. The article concludes that environmentally and economically desirable symbiotic exchanges are all around us and now we must shift our gaze to find and foster them.     

A Carbon Footprint of Textile Recycling: A Case Study in Sweden

Global population growth and rising living standards are increasing apparel consumption. Consequently, consumption of resources and generation of textile waste are increasing. According to the Swedish Environmental Protection Agency, textile consumption increased by 40% between the years 2000 and 2009 in Sweden. Given that there is currently no textile recycling plant in Sweden, the aim of this article is to explore the potential environmental benefits of various textile recycling techniques and thereby direct textile waste management strategies toward more sustainable options. Three different recycling techniques for a model waste consisting of 50% cotton and 50% polyester were identified and a life cycle assessment (LCA) was made to assess the environmental performance of them. The recycling processes are: material reuse of textile waste of adequate quality; separation of cellulose from polyester using N‐methylmorpholine‐N‐oxide as a solvent; and chemical recycling of polyester. These are compared to incineration, representing conventional textile waste treatment in Sweden. The results show that incineration has the highest global warming potential and primary energy usage. The material reuse process exhibits the best performance of the studied systems, with savings of 8 tonnes of carbon dioxide equivalents (CO₂‐eq) and 164 gigajoules (GJ) of primary energy per tonne of textile waste. Sensitivity analyses showed that results are particularly sensitive to the considered yields of the processes and to the choice of replaced products. An integration of these recycling technologies for optimal usage of their different features for treatment of 1 tonne of textile waste shows that 10 tonnes CO₂‐eq and 169 GJ of primary energy could be saved.     

Industrial Waste Reuse and By‐product Synergy Optimization

By‐product synergy is a growing practice worldwide. It consists in the maximization of resources utilization with the replacement of raw materials by by‐products as inputs for industrial processes. In order to support decision making in such strategic projects, appropriate tools must be developed. This article presents the results of a research project, which includes the development of a multiobjective mathematical programming model for the optimization of by‐product flows, synergy configurations, and investment decisions in eco‐industrial networks. This model is evaluated using data related to the Kalundborg industrial symbiosis (IS) in order to illustrate its utilization, as well as to assess, in a retrospective manner, the behavior of the companies involved with respect to both economic and environmental benefits of synergies. The experiments also illustrate the influence of the municipality on synergy implementation and how a scenario‐based approach can be used to anticipate raw material price increase. The results are generally coherent with the actual timing of synergy initializations. Further, the considerable effect of water price on the length of investments’ payback period illustrates the impact of policies and regulations on IS.     

‘Habitat’ Suitability Index Mapping for Industrial Symbiosis Planning

By ‘working with the willing’, the National Industrial Symbiosis Programme (NISP) has successfully facilitated industrial symbiosis throughout the United Kingdom and, in the process, delivered significant economic and environmental benefits for both Programme members and the country as a whole. One of the keys to NISP's success is that, unlike failed attempts to plan and construct eco‐industrial systems from scratch, the Programme works largely with existing companies who have already settled in, developed, and successfully operate within a given locale. This article argues that existing and mature industrial systems provide the best prospects for identifying opportunities for, and ultimately facilitating, industrial symbiosis. Due to levels of diversification and operational fundamental niches that, in the fullness of time, develop within all industrial systems, industrially mature areas are deemed to be industrial symbiosis ‘conducive environments’. Building on the conservation biology concept of a habitat suitability index, the article presents a methodology for comparing a potential site for eco‐industrial development to a known baseline industrial ‘habitat’ already identified as being highly conducive to industrial symbiosis. The suitability index methodology is further developed and applied to a multi‐criteria evaluation geographic information system to produce a ‘habitat’ suitability map that allows practitioners to quickly identify potential industrial symbiosis hotspots (the methodology is illustrated for England). The article concludes by providing options for the development of symbiosis suitability indices and how they can be used to support the facilitation of industrial symbiosis and regional resource efficiency.     

Evaluation of Life Cycle Assessment Recycling Allocation Methods

Life cycle assessment practitioners struggle to accurately allocate environmental burdens of metals recycling, including the temporal dimension of environmental impacts. We analyze four approaches for calculating aluminum greenhouse gas emissions: the recycled content (RC) or cut‐off approach, which assumes that demand for recycled content displaces primary production; end‐of‐life recycling (EOLR), which assumes that postuse recycling displaces primary production; market‐based (MB) approaches, which estimate changes in supply and demand using price elasticities; and value‐corrected substitution (VCS), which allocates impact based on price differences between primary and recycled material. Our analysis suggests that applications of the VCS approach do not adequately account for the changing scrap to virgin material price ratio over time, whereas MB approaches do not address stock accumulation and depletion. The EOLR and RC approaches were analyzed using two case studies: U.S. aluminum beverage cans and vehicle engine blocks. These approaches produced similar results for beverage cans, which have a closed material loop system and a short product life. With longer product lifetimes, as noted with the engine blocks, the magnitude and timing of the emissions differs greatly between the RC and EOLR approaches. The EOLR approach indicates increased impacts at the time of production, offset by negative impacts in future years, whereas the RC approach assumes benefits to increased recycled content at the time of production. For vehicle engine blocks, emissions using EOLR are 140% higher than with RC. Results are highly sensitive to recycled content and future recycling rates, and the choice of allocation methods can have significant implications for life cycle studies.     

Progress Toward a Circular Economy in China

Eco‐industrial initiatives, which close industrial loops by turning wastes at one point in a value chain into inputs at another point, are attracting growing interest as a solution to the problem of sustainability of industrial systems. Although Germany and Japan have made important advances in building recycling incentives into their industrial systems and sought competitive advantage from doing so, China is arguably taking the issue even further (in principle) through its pursuit of a circular economy, now enshrined in law as an official national development goal. In this article, we review a number of the eco‐industrial initiatives taken in China and compare them using a common graphical representation with comparable initiatives taken in the West and elsewhere in East Asia. Our aim is to demonstrate some common themes across the case studies, such as the transformation from the former linear economy to a circular economy and the evolutionary processes in which dynamic linkages are gradually established over time. We discuss the drivers of these eco‐industrial initiatives as well as the inhibitors, setting the initiatives in an evolutionary framework and introducing a notion of Pareto eco‐efficiency to evaluate them. We make the argument that China might be capturing latecomer advantages through its systematic promotion of eco‐industrial initiatives within a circular economy framework.     

生命周期方法在产业共生系统环境效益评价中的应用——研究进展及问题分析

近年来,产业共生作为产业生态学最具特征的领域引起了相关研究者的广泛关注。当前的研究逐渐从产业共生系统的定性描述分析转向定量的系统评价上。传统的产业共生系统环境效益评价仅仅关注共生系统本身,而忽视了占环境影响20%—50%的上、下游过程及替代过程的环境影响,为了得到客观的、系统的环境影响评价,将生命周期分析方法引入产业共生效益评价显得尤为重要。首先回顾了生命周期分析方法在产业共生研究中的发展过程,接着评述了3种生命周期分析方法在产业生态研究中的优劣势。并重点分析了将生命周期思想引入产业共生效益评价方法存在的功能单位设定问题及系统边界的选择问题。最后,呼吁为避免隐形污染的转移,必须尽快将生命周期分析的方法和管理理念引入我国生态工业园设计、规划、评价和管理的全过程中。     

Use of Symbiosis Products from Integrated Pulp and Paper and Carbon Steel Mills: Legal Status and Environmental Burdens

This study assesses the policy/legal status of both multistream residues and potential secondary products (“symbiosis products”) and whether there could be environmental benefits associated with the utilization of residues from integrated pulp and paper and carbon steel mills as raw materials for such secondary products. Waste‐related European Union (EU) and Finnish policy and legal instruments were reviewed to identify potential constraints for, and suggested next steps in, the development of potential process industry residue‐based symbiosis products. The products were soil amendment pellets, low‐grade concrete, and mine filler. A global warming potential (GWP) assessment and an exergy analysis were applied to these potential symbiosis products. Some indicative GWP calculations of greenhouse gas emissions associating similar and/or analogous products based on virgin primary raw materials, more energy‐intensive processes, and the alternative treatment of these residues as wastes are also presented. This study addresses GWP, exergy, and legal aspects in a holistic manner to determine the potential environmental benefits of secondary products within the EU legal framework. The GWP assessment and exergy analysis indicate that the utilization of multistream residues causes very low environmental burdens in terms of GWP. The utilization option can have potential environmental benefits in terms of GWP through process replacement and avoided landfilling and waste treatment impacts, as well as potentially through emission reductions from product replacement if suitable and safe applications can be identified. Waste regulation does not define the legal requirements under which utilizing residues in such novel concepts as introduced in this study would be possible, nor how waste status could be removed and product‐based legislation be applied to the potential products instead.     

Methodological Aspects of Applying Life Cycle Assessment to Industrial Symbioses

In view of recent studies of the historical development and current status of industrial symbiosis (IS), life cycle assessment (LCA) is proposed as a general framework for quantifying the environmental performance of by‐product exchange. Recent guidelines for LCA (International Reference Life Cycle Data System [ILCD] guidelines) are applied to answer the main research questions in the IS literature reviewed. A typology of five main research questions is proposed: (1) analysis, (2) improvement, and (3) expansion of existing systems; (4) design of new eco‐industrial parks, and (5) restructuring of circular economies. The LCA guidelines were found useful in framing the question and choosing an appropriate reference case for comparison. The selection of a correct reference case reduces the risk of overestimating the benefits of by‐product exchange. In the analysis of existing systems, environmentally extended input‐output analysis (EEIOA) can be used to streamline the analysis and provide an industry average baseline for comparison. However, when large‐scale changes are applied to the system, more sophisticated tools are necessary for assessment of the consequences, from market analysis to general equilibrium modeling and future scenario work. Such a rigorous application of systems analysis was not found in the current IS literature, but would benefit the field substantially, especially when the environmental impact of large‐scale economic changes is analyzed.     

国内外产业共生网络研究比较述评

产业共生网络是指基于物质及能量交换以及知识及基础设施共享而形成的在不同产业主体之间的合作共赢网络,是产业转型升级的重要保障。作为产业共生的运作方式,产业共生网络的研究国外从20世纪90年代开始从概念到实例就展开了一系列探讨,国内自2002年也开始在网络结构等方面开展相关研究。尤其在2008年以后,产业共生网络的研究方向不断拓宽,研究成果丰富多样。为明晰国内外产业共生网络研究的发展态势,促进产业共生网络理论体系的发展并使其得到有效应用。本文从共生网络内涵、结构、功能及评价、演化、管理调控等方面比较分析了国内外产业共生网络的研究进展,并对产业共生网络的发展前景做了展望。未来产业共生网络研究在不同尺度的比较及推演、数据信息平台的搭建以及产业共生网络演化模拟及管理调控的耦合等方面需重点关注。