添加表面活性剂改善丁醇萃取发酵性能

研究了各种表面活性剂对丁醇萃取发酵的影响。丁醇发酵中有大量H2、CO2气体生成,生成的气泡携带发酵溶剂产物（丁醇、丙酮）进入萃取液相,促进了水相中发酵毒性产物向萃取液相的移动。研究发现,表面活性剂可以降低气-液膜的表面张力,促使大气泡破碎,从而使发酵产气以较小气泡的形式穿过萃取液相。添加表面活性剂可以强化发酵溶剂产物从水相到萃取相的移除速度,缩短发酵产物在油水两相中达到平衡的时间。有利于提高发酵生产强度。以地沟生物柴油为萃取剂,吐温-80的添加量为质量分数0．140％时,与对照相比（无表面活性剂的萃取发酵）,相同发酵时间内萃取相中丁醇体积分数提高了21．2％．总溶剂生产强唐也提高了16．5％．     

表面活性剂对Bacillus sp. ATCC 21616合成腺苷的影响

研究了三种不同的表面活性剂对芽孢杆菌ATCC21616的腺苷合成和菌体生长的影响.结果发现,非离子表面活性剂Tween 80对腺苷合成的促进作用最大,而阳离子表面活性剂CTAB对菌体抑制作用明显.添加低浓度阴离子表面活性剂SDS也能够促进腺苷产生.表面活性剂的最佳添加时间是发酵后期.     

生物表面活性剂对红球菌SY095降解正十六烷及细胞表面性质的影响

目的:研究红球菌SY095产生物表面活性剂对正十六烷的溶解性、微生物降解正十六烷的效率、菌体生长及菌体表面疏水性的影响。方法:测定添加不同生物表面活性剂的降解体系中菌体生物量、细胞表面疏水性、正十六烷含量的变化。结果:生物表面活性剂对疏水性底物正十六烷具有很强的增溶作用,可以显著提高正十六烷的表观溶解度;生物表面活性剂对正十六烷的生物降解具有促进作用,添加量为100 mg/L时,96 h正十六烷去除率达93.32%;生物表面活性剂能明显促进红球菌SY095生长,添加量为300 mg/L时,菌株32 h生物量为未添加生物表面活性剂对照组的2.7倍;生物表面活性剂还能引起红球菌SY095菌体表面疏水性明显增大,添加量为25 mg/L时,菌株对数生长期BATH值达66.94%,高于未添加生物表面活性剂对照组的42.99%。结论:生物表面活性剂可以增加菌体的表面疏水性,促进微生物对正十六烷的生物降解。     

铁改性沸石对Clostridium acetobutylicum XY16固定效率及发酵性能的影响

考察4种无机铁盐改性沸石对丁醇生产菌Clostridium acetobutylicum XY16的固定效率及其发酵产丁醇性能的影响。结果表明:铁改性沸石对菌体的固定效率均优于未改性沸石,而Fe3+改性效果优于Fe2+,经FeCl3改性的沸石对菌体具有良好的吸附作用,当Fe3+-zeolite用量为180 g/L时,细胞的固定效率达到87%。在此基础上,比较了沸石负载的铁离子量对丁醇发酵性能的影响,沸石负载的铁离子量为6.0 mg/g时可显著提高丁醇发酵性能,当葡萄糖质量浓度为60 g/L时进行发酵,丁醇产量为13.5 g/L,总溶剂可达20 g/L,总溶剂的生产速率为0.385g/(L.h),比游离细胞发酵分别提高了9.5%、10.3%和40%。     

添加有机酸对Clostridium acetobutylicum合成丙酮和丁醇的影响

为提高丙酮-丁醇梭菌厌氧发酵生产丙酮和丁醇的能力,在发酵过程中添加有机酸（乙酸和丁酸）,考察其对菌体生长、溶剂合成影响。实验表明：当添加1.5 g/L乙酸时能够促进菌体的生长,促进丙酮的合成,在600 nm处的最大OD值比参照值高出18.4%,丙酮的最终质量分数提高了21.05%,但不能促进丁醇的合成;当添加1.0g/L丁酸时能够促进菌体生长,促进丁醇的合成,在600 nm处的最大OD比参照值高22.29%,丁醇的最终质量分数比对照组提高了24.32%,但不能促进丙酮的合成。     

表面活性剂对林可霉素发酵生产的影响

在林可霉素发酵过程中,当向培养基中加入表面活性剂十二烷基磺酸钠(SDS)、吐温80(Tween 80)和曲拉通(Triton X-100)时,林可霉素的产量受到较大影响。本研究应用响应面设计法(Response surface design)对表面活性剂的配比进行了优化,得到的优化配比为:十二烷基磺酸钠为31.13 mg/100 mL,吐温80为51.97 mg/100 mL,曲拉通为16.9 mg/100 mL。将该优化配比应用于林可霉素发酵,产量提高了36.67%。     

表面活性剂对D-阿拉伯糖醇发酵的影响

为提高D-阿拉伯糖醇的产量,研究不同类型表面活性剂对德巴利汉逊酵母(Debaryomyces hansenii)发酵生产D-阿拉伯糖醇的影响。结果表明:阳离子和阴离子表面活性剂对D-阿拉伯糖醇的生成几乎没有影响,部分非离子表面活性剂对D-阿拉伯糖醇的生产有促进作用,其中Trition X-100的影响最为显著。在不同发酵时间加入不同浓度的Trition X-100均对D-阿拉伯糖醇的生产有促进作用,当发酵24 h添加30 g/LTrition X-100时,D-阿拉伯糖醇的产量达到最高(92.9 g/L),相比于对照增加了27.2%。     

表面活性剂对球孢白僵菌生物合成D-HPPA的影响

[目的]提高目的产物R-(+)-2-(4-羟基苯氧基)丙酸(D-HPPA)的产量，研究不同表面活性剂对球孢白僵菌生物合成D-HPPA的影响。[方法]在固态发酵、液态发酵和全细胞催化三种生物合成方式中，分别考察表面活性剂的种类、浓度以及添加时间对D-PPA转化率的影响。[结果]固态发酵中添加0.5%的斯盘-80,液态发酵及全细胞催化中添加2.5%的斯盘-80均取得较高的D-PPA转化率，分别为99.64%±0.47%、60.60%±0.85%和54.50%±0.69%。在固态发酵和液态发酵方式中，发酵48 h时添加表面活性剂结果均为最佳，且表面活性剂添加时机与D-PPA一致。[结论]在三种生物合成方式中添加斯盘-80均能提高D-PPA的转化率。     

发酵促进剂对三孢布拉氏霉菌发酵产β-胡萝卜素的影响

通过单因素实验研究了不同浓度的酮康唑,表面活性剂(Span-20,Span-60,Tween-80),正十二烷,β-紫罗兰酮对三孢布拉氏霉菌合成β-胡萝卜素的影响。结果表明当酮康唑添加量为0.003%时,β-胡萝卜素的含量由1 125mg·L-1增加至1 425mg·L-1;与Span-60,Tween-80相比,当Span-20的添加量为0.1%时,β-胡萝卜素的含量最大提高至1 411mg·L-1;发酵培养基中添加1%的正十二烷,相比空白组的β-胡萝卜素含量提高了9%;β-紫罗兰酮添加量为0.1%时,β-胡萝卜素的含量由1 324mg·L-1提升到1 450mg·L-1。     

L-赖氨酸高产菌的选育及发酵培养基的优化

目的:获得L-赖氨酸高产菌及得到最优的发酵培养基.方法:以黄色短杆菌(Brebvibacterium flavum)XQ-8为出发菌株,经硫酸二乙酯(DES)、亚硝基胍(NTG)逐级诱变处理,在发酵培养基中添加乙酸和乙醇,在发酵过程中添加吐温-80和二甲基亚砜.结果:获得一株L-赖氨酸高产菌XQ-89(SGгVal-),摇瓶发酵72h赖氨酸产量达到77g/L,对乙酸、吐温-80和玉米浆三因素利用响应面分析法(Response Surface Methodology)对其添加量进行优化.当乙酸、吐温-80及玉米浆的添加量分别为0.32%、0.66%、1.5%时赖氨酸达到94g/L,比优化前提高22.1%.结论:筛选的(SGгVal-)标记是有利于L-赖氨酸的积累,添加乙酸和吐温-80对提高L-赖氨酸的产量是有效的.     

Characterization of an immobilized cell, trickle bed reactor during long term butanol (ABE) fermentation

Acetone-butanol-ethanol (ABE) fermentation was performed continuously in an immobilized cell, trickle bed reactor for 54 days without, degeneration by maintaining the pH above 4.3. Column clogging was minimized by structured packing of immobilization matrix. The reactor contained two serial glass columns packed with Clostridium acetobutylicum adsorbed on 12- and 20-in.-long polyester sponge strips at total flow rates between 38 and 98.7 mL/h. Cells were initially grown at 20 g/L glucose resulting in low butanol (1.15 g/L) production encouraging cell growth. After the initial cell growth phase a higher glucose concentration (38.7 g/L) improved solvent yield from 13.2 to 24.1 wt%, and butanol production rate was the best. Further improvement in solvent yield and butanol production rate was not observed with 60 g/L of glucose. However, when the fresh nutrient supply was limited to only the first column, solvent yield increased to 27.3 wt% and butanol selectivity was improved to 0.592 as compared to 0.541 when fresh feed was fed to both columns. The highest butanol concentration of 5.2 g/L occurred at 55% conversion of the feed with 60 g/L glucose. Liquid product yield of immobilized cells approached the theoretical value reported in the literature. Glucose and product concentration profiles along the column showed that the columns can be divided into production and inhibition regions. The length of each zone was dependent upon the feed glucose concentration and feed pattern. Unlike batch fermentation, there was no clear distinction between acid and solvent production regions. The pH dropped, from 6.18-6.43 to 4.50-4.90 in the first inch of the reactor. The pH dropped further to 4.36-4.65 by the exit of the column. The results indicate that the strategy for long term stable operation with high solvent yield requires a structured packing of biologically stable porous matrix such as polyester sponge, a pH maintenance above 4.3, glucose concentrations up to 60 g/L and nutrient supply only to the inlet of the reactor.     

Performance comparison of ethanol and butanol production in a continuous and closed-circulating fermentation system with membrane bioreactor

Since both ethanol and butanol fermentations are urgently developed processes with the biofuel-demand increasing, performance comparison of aerobic ethanol fermentation and anerobic butanol fermentation in a continuous and closed-circulating fermentation (CCCF) system was necessary to achieve their fermentation characteristics and further optimize the fermentation process. Fermentation and pervaporation parameters including the average cell concentration, glucose consumption rate, cumulated production concentration, product flux, and separation factor of ethanol fermentation were 11.45?g/L, 3.70?g/L/h, 655.83?g/L, 378.5?g/m²/h, and 4.83, respectively, the corresponding parameters of butanol fermentation were 2.19?g/L, 0.61?g/L/h, 28.03?g/L, 58.56?g/m²/h, and 10.62, respectively. Profiles of fermentation and pervaporation parameters indicated that the intensity and efficiency of ethanol fermentation was higher than butanol fermentation, but the stability of butanol fermentation was superior to ethanol fermentation. Although the two fermentation processes had different features, the performance indicated the application prospect of both ethanol and butanol production by the CCCF system.     

High-titer n-butanol production by clostridium acetobutylicum JB200 in fed-batch fermentation with intermittent gas stripping

Acetone–butanol–ethanol (ABE) fermentation with a hyper‐butanol producing Clostridium acetobutylicum JB200 was studied for its potential to produce a high titer of butanol that can be readily recovered with gas stripping. In batch fermentation without gas stripping, a final butanol concentration of 19.1 g/L was produced from 86.4 g/L glucose consumed in 78 h, and butanol productivity and yield were 0.24 g/L h and 0.21 g/g, respectively. In contrast, when gas stripping was applied intermittently in fed‐batch fermentation, 172 g/L ABE (113.3 g/L butanol, 49.2 g/L acetone, 9.7 g/L ethanol) were produced from 474.9 g/L glucose in six feeding cycles over 326 h. The overall productivity and yield were 0.53 g/L h and 0.36 g/g for ABE and 0.35 g/L h and 0.24 g/g for butanol, respectively. The higher productivity was attributed to the reduced butanol concentration in the fermentation broth by gas stripping that alleviated butanol inhibition, whereas the increased butanol yield could be attributed to the reduced acids accumulation as most acids produced in acidogenesis were reassimilated by cells for ABE production. The intermittent gas stripping produced a highly concentrated condensate containing 195.9 g/L ABE or 150.5 g/L butanol that far exceeded butanol solubility in water. After liquid–liquid demixing or phase separation, a final product containing ～610 g/L butanol, ～40 g/L acetone, ～10 g/L ethanol, and no acids was obtained. Compared to conventional ABE fermentation, the fed‐batch fermentation with intermittent gas stripping has the potential to reduce at least 90% of energy consumption and water usage in n‐butanol production from glucose. Biotechnol. Bioeng. 2012; 109: 2746–2756. © 2012 Wiley Periodicals, Inc.     

限制葡萄糖、葡萄糖/乙酸双底物条件下自由控制丙丁梭菌ABE发酵丙酮浓度和丙酮/丁醇比

提出一种可以提高和自由控制丙丁梭菌ABE发酵丙酮浓度与丙酮/丁醇比的方法。（1）通过控制糖化酶用量、反应时间和温度调节玉米培养基初始葡萄糖浓度,使发酵进入到产溶剂期后,残留葡萄糖浓度降至接近于0 g/L的水平;（2）在葡萄糖受限的条件下,诱导丙丁梭菌合成分泌糖化酶,分解寡糖,将葡萄糖维持于低浓度,进而限制梭菌胞内糖酵解途径的碳代谢和NADH生成速度。与此同时,外添乙酸形成葡萄糖/乙酸双底物环境。在能量代谢基本不受破坏、丁醇未达到抑制浓度的条件下,适度抑制丁醇生产,有效地利用外添乙酸强化丙酮合成;（3）在外添乙酸的基础上,添加适量酿酒酵母,形成丙丁梭菌/酿酒酵母混合发酵体系,提高梭菌对高丁醇浓度的耐受能力。整个发酵体系可以将丙酮浓度和丙酮/丁醇比自由控制在5~12 g/L和0.5~1.0的水平,最大丙酮浓度和丙酮/丁醇比达到11.74 g/L和1.02,并可维持丁醇浓度于10~14 g/L的正常水平,充分满足工业ABE发酵对于丙酮和丁醇产品的不同需求。     

Production of butanol from glucose and xylose with immobilized cells of Clostridium acetobutylicum

Pretreated cotton towels were used as carriers to immobilize Clostridium acetobutylicum CGMCC 5234 cells for butanol or ABE production from glucose and xylose. Results showed that cell immobilization was a promising method to increase butanol concentration, yield and productivity regardless of the sugar sources compared with cell suspension. In this study, a high butanol concentration of 10.02 g/L with a yield of 0.20 g/g was obtained from 60 g/L xylose with 9.9 g/L residual xylose using immobilized cells compared with 8.48 g/L butanol and a yield of 0.141 g/g with 20.2 g/L residual xylose from 60 g/L xylose using suspended cells. In mixed-sugar fermentation (30 g/L glucose plus 30 g/L xylose), the immobilized cultures produced 11.1 g/L butanol with a yield of 0.190 g/g, which were 28.3% higher than with suspended cells (8.65 g/L) during which 30 g/L glucose was utilized completely using both immobilized and suspended cells while 3.46 and 13.1 g/L xylose maintained untilized for immobilized and suspended cells, respectively. Based on the results, we speculated that immobilized cells showed enhanced tolerance to butanol toxicity and the cultures preferred glucose to xylose during ABE fermentation. Moreover, the cultures showed obvious difference when grown between high initial concentrations of glucose and those of xylose. Repeated-batch fermentations from glucose with immobilized cells showed better long-term stability than from xylose. At last, the morphologies of free and immobilized cells adsorbed on pretreated cotton towels during the growth cycle were examined by SEM.     

Production of acetone butanol ethanol (ABE) by a hyper-producing mutant strain of Clostridium beijerinckii BA101 and recovery by pervaporation.

A silicone membrane was used to study butanol separation from model butanol solutions and fermentation broth. Depending upon the butanol feed concentration in the model solution and pervaporation conditions, butanol selectivities of 20.88-68.32 and flux values of 158.7-215.4 g m(-)(2) h(-)(1) were achieved. Higher flux values (400 g m(-)(2) h(-)(1)) were obtained at higher butanol concentrations using air as sweep gas. In an integrated process of butanol fermentation-recovery, solvent productivities were improved to 200% of the control batch fermentation productivities. In a batch reactor the hyper-butanol-producing mutant strain C. beijerinckii BA101 utilized 57.3 g/L glucose and produced 24.2 g/L total solvents, while in the integrated process it produced 51.5 g/L (culture volume) total solvents. Concentrated glucose medium was also fermented. The C. beijerinckii BA101 mutant strain was not negatively affected by the pervaporative conditions. In the integrated experiment, acids were not produced. With the active fermentation broth, butanol selectivity was reduced by a factor of 2-3. However, the membrane flux was not affected by the active fermentation broth. The butanol permeate concentration ranged from 26.4 to 95.4 g/L, depending upon butanol concentration in the fermentation broth. Since the permeate of most membranes contains acetone, butanol, and ethanol (and small concentrations of acids), it is suggested that distillation be used for further purification.     

In situ butanol recovery from Clostridium acetobutylicum fermentations by expanded bed adsorption

Although butanol is a promising biofuel, its fermentative production suffers from inhibition caused by end product toxicity. The in situ removal of butanol from cultures via expanded bed adsorption offers an effective strategy for mitigating the effects of product toxicity while eliminating the need to clarify cultures via microfiltration. The hydrophobic polymer resin Dowex Optipore L‐493 was found to be both an effective butanol adsorbent and suitable for use in expanded bed adsorption. Recirculation rates through the adsorption column were strongly correlated with and ultimately controlled rates of butanol uptake from the media which, reaching as high as 41.1 g/L h, easily exceed those of its production in a typical fermentation. Vacuum application with vapor collection was found to be an effective means of adsorbent regeneration, with an average of 81% butanol recovery possible, with butanol concentrations in the cold trap reaching as high as 85.8 g/L. Integration of expanded bed adsorption with a fed‐batch Clostridium acetobutylicum ATCC 824 fermentation and its continuous operation for 38.5 h enabled the net production (i.e., in solution and adsorbed) of butanol and total solvent products at up to 27.2 and 40.7 g/L of culture, respectively, representing 2.2‐ and 2.3‐fold improvements over conventional batch culture. While adsorbent biofouling was found to be minimal, further investigation of biofouling in longer‐term studies will provide useful and further insight regarding the robustness of the process strategy. © 2013 American Institute of Chemical Engineers Biotechnol. Prog., 30:68–78, 2014     

Cell adsorption and local accumulation of extracellular polysaccharide in an immobilized Acinetobacter calcoaceticus system

Acinetobacter calcoaceticus can be immobilized on Celite by adsorption. The salt concentrations suitable for immobilized cell fermentation are between 10 and 50 mM phosphate concentration. Low salt concentrations cause desorption of immobilized cells while high salt concentrations inhibit the adsorption of cells on Celite. It is also found that cell adsorption is better at lower pH than at higher pH. An airlift fermentation using immobilized cells at 300 g/L Celite loading shows that about 70% of the total polymer produced is accumulated in Celite pores at a concentration (15.4 g/L) almost threefold higher than that in the bulk liquid (5.7 g/L).     

果糖及葡萄糖混合物为底物的丙酮丁醇发酵

旨在以果糖和葡萄糖混合物模拟能源作物菊芋块茎水解液发酵生产丁醇。在培养基初始pH 5.5,发酵过程不控制pH的混合糖发酵中,出现了发酵提前终止现象,终点残糖浓度达23.26 g/L,而丁醇产量仅5.51 g/L。进一步对比混合糖及葡萄糖、果糖不控制pH的发酵结果表明,导致这一现象的原因可能是有机酸毒性太大和pH太低。全程控制pH的混合糖发酵结果表明,高pH条件有利于提高糖利用率,但产酸多,丁醇产量较低;而低pH条件下发酵残糖较多,但丁醇产量相对较高。基于此,文中采用阶段性pH调控策略,即将发酵初期的pH控     

响应面法优化甘蔗糖蜜发酵产丁醇

以甘蔗糖蜜为底物,用响应面法对高丁醇比突变菌株拜氏梭菌(Clostridium beijerinckii)ART124发酵生产丁醇的培养条件进行优化.首先利用Plackett - Burman试验设计筛选出影响丁醇生产的3个重要因素CaCO3和NH4 HCO3和K2HPO4的用量,再通过最陡爬坡路径逼近最大向应区域,最后根据响应面中心组合设计理论,确定主要影响因素的最佳条件:CaCO3、NH4HCO3和K2HPO4的质量浓度分别为2.65、2.16和0.43 g/L.利用数学模型分析预测得甘蔗糖蜜质量浓度为30 g/L时,最佳的丁醇产量为8.10 g/L,比优化前提高了53.14％.在最佳工艺条件下得到的实验结果与模型预测值很吻合,说明所建立的模型是有效的.