Mechanical and water soaking properties of medium density fiberboard with wood fiber and soybean protein adhesive

Soybean protein is a renewable and abundant material that offers an alternative to formaldehyde-based resins. In this study, soybean protein was modified with sodium dodecyl sulfate (SDS) as an adhesive for wood fiber medium density fiberboard (MDF) preparation. Second-order response surface regression models were used to study the effects and interactions of initial moisture content (IMC) of coated wood fiber, press time (PT) and temperature on mechanical and water soaking properties of MDF. Results showed that IMC of coated fiber was the dominant influencing factor. Mechanical and soaking properties improved as IMC increased and reached their highest point at an IMC of 35%. Press time and temperature also had a significant effect on mechanical and water soaking properties of MDF. Second-order regression results showed that there were strong relationships between mechanical and soaking properties of MDF and processing parameters. Properties of MDF made using soybean protein adhesive are similar to those of commercial board.     

Novel protein fibers from wheat gluten

Protein fibers with mechanical properties similar to those of wool and better than those of soyprotein and zein fibers have been produced from 100% wheat gluten. Wheat gluten is a low cost, abundantly available, and renewable resource suitable for fiber production. A simple production method has been developed to obtain high-quality wheat gluten fibers, and the structure and properties of the fibers have been studied. Wheat gluten fibers have breaking tenacity of about 115 MPa, breaking elongation of 23%, and a Young's modulus of 5 GPa, similar to those of wool. Wheat gluten fibers have better tensile properties than soyprotein- and casein-based biomaterials. In addition, the wheat gluten fibers have resistance similar to that of PLA fibers to water in weak alkaline and slightly lower resistance in weak acidic conditions at high temperatures.     

热氧老化对麦秸秆/橡胶/PE仿藤条性能的影响

秸塑复合材料(SPC)是一种使用秸秆纤维替代木材纤维的新型木塑复合材料。以麦秸秆和低密度聚乙烯为原料,利用天然橡胶增韧的特性开发出了麦秸秆/橡胶生物质仿藤条。在100℃条件下加速热氧老化60天,观察分析其力学性能和微观结构的变化规律。结果表明,初始条件下,一方面麦秸秆纤维的加入降低了仿藤条的力学性能;另一方面橡胶的加入增强了仿藤条的韧性,起到了弥补作用。老化过程中,材料表面出现裂纹,生物质和PE界面的结合官能团丧失,界面结合能力降低,力学性能下降。结合动力学模型,0~15天为快速降解阶段,材料断裂伸长率降低较快,橡胶的加入降低了老化速率,老化系数降低了70%。含有橡胶的仿藤条在15~60天的老化过程中保持较低的老化速率,起到了抗老化作用。     

Preparation and characterization of wheat straw fibers for reinforcing application in injection molded thermoplastic composites

The potential of wheat straw fibers prepared by mechanical and chemical processes as reinforcing additives for thermoplastics was investigated. Fibers prepared by mechanical and chemical processes were characterized with respect to their chemical composition, morphology, and physical, mechanical and thermal properties. Composites of polypropylene filled with 30% wheat straw fibers were prepared and their mechanical properties were also evaluated. The fibers prepared by chemical process exhibited better mechanical, physical and thermal properties. Wheat straw fiber reinforced polypropylene composites exhibited significantly enhanced properties compared to virgin polypropylene. However, the strength properties of the composites were less for chemically prepared fiber filled composites. This was due to the poor dispersion of the fibers under the processing conditions used. These results indicate that wheat straw fibers can be used as potential reinforcing materials for making thermoplastic composites.     

Natural cellulose fibers from soybean straw

This paper reports the development of natural cellulose technical fibers from soybean straw with properties similar to the natural cellulose fibers in current use. About 220 million tons of soybean straw available in the world every year could complement the byproducts of other major food crops as inexpensive, abundant and annually renewable sources for natural cellulose fibers. Using the agricultural byproducts as sources for fibers could help to address the concerns on the future price and availability of both the natural and synthetic fibers in current use and also help to add value to the food crops. A simple alkaline extraction was used to obtain technical fibers from soybean straw and the composition, structure and properties of the fibers was studied. Technical fibers obtained from soybean straw have high cellulose content (85%) but low% crystallinity (47%). The technical fibers have breaking tenacity (2.7 g/den) and breaking elongation (3.9%) higher than those of fibers obtained from wheat straw and sorghum stalk and leaves but lower than that of cotton. Overall, the structure and properties of the technical fibers obtained from soybean straw indicates that the fibers could be suitable for use in textile, composite and other industrial applications.     

Solvent removal during synthetic and Nephila fiber spinning

The process by which spiders make their mechanically superior fiber involves removal of solvent (water) from a concentrated protein solution while the solution flows through a progressively narrowing spinning canal. Our aim was to determine a possible mechanism of spider water removal by using a computational model. To develop appropriate computational techniques for modeling of solvent removal during fiber spinning, a study was first performed using a synthetic solution. In particular, the effect of solvent removal during elongational flow (also exhibited in the spinning canal of the spider) on fiber mechanical properties was examined. The study establishes a model for solvent removal during dry spinning of synthetic fibers, assuming that internal diffusion governs solvent removal and that convective resistance is small. A variable internal solvent diffusion coefficient, dependent on solvent concentration, is also taken into account in the model. An experimental setup for dry (air) spinning was used to make fibers whose diameter was on the order of those made by spiders (approximately 1 microm). Two fibers of different thickness, corresponding to different spinning conditions, were numerically modeled for solvent removal and then mechanically tested. These tests showed that the thinner fiber, which lost more solvent under elongational flow, had 5-fold better mechanical properties (elastic modulus of 100 MPa and toughness of 15 MJ/m3) than the thicker fiber. Even though the mechanical properties were far from those of dragline spider silk (modulus of 10 GPa and toughness of 150 MJ/m3), the experimental methodology and numerical principles developed for the synthetic case proved to be valuable when establishing a model for the Nephila spinning process. In this model, an assumption of rapid convective water removal at the spinning canal wall was made, with internal diffusion of water through the fiber as the governing process. Then the diffusion coefficient of water through the initial spinning solution, obtained ex vivo from the Nephila clavipes major ampullate gland, was determined and incorporated into the numerical procedure, along with the wall boundary conditions and canal geometry. Also, a typical fiber reeling speed during web making, as well as the assumption of a dry exiting fiber, were included in the model. The results show that a cross-section of spinning solution (dope), which is initially 70% water, spends 19 s in the spinning canal in order to emerge dry. While the dope cross-section traverses the canal, its velocity increases from 0.37 mm/s at the entrance to 12.5 mm/s at the canal exit. The obtained results thus indicate that simple diffusion, along with the dry wall boundary condition, is a viable mechanism for water removal during typical Nephila fiber spinning.     

The potential for using the needle litter of Scotch pine (Pinus sylvestris L.) as a raw material for particleboard manufacturing

Particleboard panels were made from various wood particle/needle litter of Scotch pine (Pinus sylvestris L.) mixtures bonded with urea formaldehyde resin. Litter was characterized by having higher solubility's in alcohol-benzene, with diluting alkali and hot water, and resulted in lower pH values than those of wood particles. The mechanical properties (modulus of rupture, modulus of elasticity, and internal bond strength) of boards containing up to 6.25% litter were lower than those of panels made from wood particles. However, needle litter usage improved the physical property (thickness swelling) and decay resistance of the panels, significantly. Panels consist of 6.25% and 12.50% needle litter met the minimum EN standard requirements of mechanical properties for general-purposes. Particleboards contain more than 50% needle litter had the required level of thickness swelling for 24 h immersion.     

Effect of hot water extraction and liquid hot water pretreatment on the fungal degradation of biomass feedstocks

Exhaustive hot water extraction (HWE) and liquid hot water (LHW) pretreatment were evaluated for their effects on degradation of biomass feedstocks (i.e., corn stover, wheat straw, and soybean straw) by Ceriporiopsis subvermispora. HWE (85 °C for 10 min) partially removed water soluble extractives and subsequently improved fungal degradation on wheat straw while it had little or no effect on the fungal degradation of corn stover and soybean straw. In contrast, LHW pretreatment at 170 °C for 3 min improved the fungal degradation of soybean straw; thus, lignin removal of 36.70% and glucose yield of 64.25% were obtained from the combined LHW and fungal pretreatment. However, corn stover, which was effectively degraded by fungal pretreatment alone, was less affected by this combined pretreatment. Our results indicated that a HWE or LHW pretreatment conducted under mild conditions worked synergistically with fungal degradation for some recalcitrant feedstocks.     

Evaluation of the mechanical, physical properties and decay resistance of particleboard made from particles impregnated with Pinus brutia bark extractives

The mechanical, physical properties and decay resistances of particleboard made from particles impregnated with Pinus brutia bark extractives were examined. Properties included were modulus of rupture, modulus of elasticity, internal bond, thickness swelling, and weight loss according to European standards. The results showed that particleboards made from particles impregnated with bark extractives had significantly lower mechanical values than those made from unimpregnated particles. Impregnating wood particles with bark extractives improved the decay resistance and thickness swelling of particleboard. Increasing concentration of the extractives decreased the mechanical properties and improved the thickness swelling and decay resistance of the panels. Particleboards made from 1% P. brutia bark extractives met the specifications for modulus of rupture and internal bond strength for general purposes.     

Some of the properties of flame retardant medium density fiberboard made from rubberwood and recycled containers containing aluminum trihydroxide

The flame retardancy of medium density fiberboard (MDF) made from mixture of rubberwood fibers and recycled old corrugated containers was studied. Aluminum trihydroxide (ATH) was used as a fire retardant additive and mixed with the fibers to manufacture experimental MDF panels using wet process. Phenol formaldehyde (PF) resin in liquid, 2% based on oven dry weight of fibers, was used along with 0%, 10%, 15% and 20% of ATH. The flame retardant test was done using the limiting oxygen index (LOI) test. The other properties investigated include internal bond strength, thickness swelling and water absorption. The results showed that ATH loading increased as the LOI of MDF increased. This demonstrated that ATH could improved the fire retardant property of MDF at sufficient loading. An increase in concentration of ATH showed an increase in the IB values of MDF made without resin. MDF panels made without resin showed a progressive increase in internal bond as the composition of recycled old corrugated containers fiber increased. Addition of resin improved internal bond strength and reduced thickness swelling, and water absorption. Thickness swelling of panel increased as the composition of recycled old corrugated containers fiber increased. Scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) showed that there is indication of ATH and resin filling the void space in between fibers.     

Mechanical properties of wheatflake components

The mechanical behaviour of breakfast wheat flake materials of different composition reconstituted as bar-shaped test pieces, to reduce the geometry and structure effects and allow better comparison of the matrix properties, is reported. The ground flakes comprised a control formulation and others in which one or more components had been subtracted. The aim was to compare the mechanical properties of pressed specimens of multiple-component systems with those published for simpler one- and two-component materials. The results on the bending modulus, E, at 20 °C fell into two groups, depending on whether sucrose (wheat:sucrose = 5.9-6.1:1) was present. Sucrose lowered the modulus but by progressively less with decreasing water content below 22% (wet weight basis, w.w.b), the difference becoming negligible at water contents of 7–10% (w.w.b). However, the energy to break samples at 7% water content (w.w.b) was greater when sucrose was subtracted from the control formulation sample.     

Effectiveness of microbial pretreatment by Ceriporiopsis subvermispora on different biomass feedstocks

Different types of feedstocks, including corn stover, wheat straw, soybean straw, switchgrass, and hardwood, were tested to evaluate the effectiveness of fungal pretreatment by Ceriporiopsis subvermispora. After 18-d pretreatment, corn stover, switchgrass, and hardwood were effectively delignified by the fungus through manganese peroxidase and laccase. Correspondingly, glucose yields during enzymatic hydrolysis reached 56.50%, 37.15%, and 24.21%, respectively, which were a 2 to 3-fold increase over those of the raw materials. A further 10-30% increase in glucose yields was observed when pretreatment time extended to 35 d. In contrast, cellulose digestibility of wheat straw and soybean straw was not significantly improved by fungal pretreatment. When external carbon sources and enzyme inducers were added during fungal pretreatment of wheat straw and soybean straw, only glucose and malt extract addition improved cellulose digestibility of wheat straw. The cellulose digestibility of soybean straw was not improved.     

TCF bleaching of wheat straw pulp using ozone and xylanase. Part A: paper quality assessment

The XOAZRP TCF sequence was applied to bleach wheat straw pulp. Following each bleaching stage, the properties of the pulp (viz. kappa number, standard viscosity, borohydride viscosity and brightness) and of the resulting effluents were determined. The performance of the reagents was analyzed through the studies of xylanase treatment and crystallinity and scanning electron microscopy of the pulps. Finally, the pulp was refined at 1000 revolutions in a PFI mill and the mechanical properties of the resulting paper were determined and compared with those of paper from a eucalyptus pulp. Despite its shortcomings, wheat straw pulp can be effectively bleached with the proposed TCF sequence.     

Fuel Pellets from Wheat Straw: The Effect of Lignin Glass Transition and Surface Waxes on Pelletizing Properties

The utilization of wheat straw as a renewable energy resource is limited due to its low bulk density. Pelletizing wheat straw into fuel pellets of high density increases its handling properties but is more challenging compared to pelletizing woody biomass. Straw has a lower lignin content and a high concentration of hydrophobic waxes on its outer surface that may limit the pellet strength. The present work studies the impact of the lignin glass transition on the pelletizing properties of wheat straw. Furthermore, the effect of surface waxes on the pelletizing process and pellet strength are investigated by comparing wheat straw before and after organic solvent extraction. The lignin glass transition temperature for wheat straw and extracted wheat straw is determined by dynamic mechanical thermal analysis. At a moisture content of 8%, transitions are identified at 53°C and 63°C, respectively. Pellets are pressed from wheat straw and straw where the waxes have been extracted from. Two pelletizing temperatures were chosen??one below and one above the glass transition temperature of lignin. The pellets compression strength, density, and fracture surface were compared to each other. Pellets pressed at 30°C have a lower density and compression strength and a tendency to expand in length after the pelletizing process compared to pellets pressed at 100°C. At low temperatures, surface extractives have a lubricating effect and reduce the friction in the press channel of a pellet mill while no such effect is observed at elevated temperatures. Fuel pellets made from extracted wheat straw have a slightly higher compression strength which might be explained by a better interparticle adhesion in the absence of hydrophobic surface waxes.     

Particleboard quality characteristics of saline jose tall wheatgrass and chemical treatment effect

The objective of this research was to characterize the qualities (mechanical properties and water resistance) of particleboard made from saline Jose Tall Wheatgrass (JTW), Agropyron elongatum. For the JTW particleboards made with 4% polymeric methane diphenyl diisocyanate (PMDI), the mechanical properties and water resistance improved with the increase of particleboard density from 0.71 to 0.75 g/cm(3). The particleboards with density of 0.74 g/cm(3) had similar mechanical properties of wood-based particleboards, except for lower internal bond strength. Among the particleboards made with particles of different initial moisture contents from 2% to 10%, the particleboard with the particles of 8% initial moisture content had the highest qualities. The pretreatment using NaOH solution to wash the JTW particles reduced the qualities of finished particleboards bonded with both PMDI and urea formaldehyde (UF) resins. Particleboards made with PMDI showed superior qualities than those made with UF, as shown by the measured contact angle results between the adhesives and JTW.     

Hydraulic, biomechanical, and anatomical interactions of xylem from five species of Acer (Aceraceae)

Possible trade-offs between hydraulic conductivity and mechanical properties of woody stems from five species were assessed. Acer negundo is a ruderal tree, A. saccharinum, and A. rubrum are fast-growing and shade-intolerant soft maples, whereas A. nigrum and A. saccharum are slow-growing and shade-tolerant hard maples. It was hypothesized that the ruderal and soft maples would have lower modulus of elasticity (MOE) and modulus of rupture (MOR), but higher maximum specific conductivity (K(s max)) than hard maples. Many anatomical and general morphological characteristics were measured in an attempt to correlate them to water transport and/or mechanical strength differences between species. No difference was found between species in vessel diameter, fiber wall thickness, initial hydraulic conductivity (K(h initial)), specific conductivity (K(s max)), native percent embolism, or Huber value. Similarly, no trade-off was found between K(s max) and MOE or MOR across the genus. However, fiber lumen diameter was inversely correlated to MOE and MOR. Surprisingly, percentage of ray parenchyma was positively related to MOE. The results suggest transport/mechanical trade-offs do not occur in Acer and differences in mechanical properties may be due to fiber lumen differences that do not influence the efficient transport of water.     

Mechanical properties of Bacillus subtilis cell walls: effects of removing residual culture medium.

Experiments are described in which the tensile strength, the initial (Youngs') modulus, and other mechanical properties of the bacterial cell wall were obtained as functions of relative humidity (RH) in the range of 20 to 95%. These properties were deduced from tensile tests on bacterial thread, a fiber consisting of many highly aligned cells of Bacillus subtilis, from which residual culture medium had been removed by immersion in water. Reasons are given to support the idea that the mechanical properties of bacterial thread relate directly to those of the cylinder wall and that they are not influenced by septa, cytoplasm, or the thread assembly. The data show that the cell wall, like many other heteropolymers, is visco-elastic. When dry, it behaves like a glassy polymer with a tensile strength of about 300 MPa and a modulus of about 13 GPa. When wet, its behavior is more like a rubbery polymer with a tensile strength of about 13 MPa and a modulus of about 30 MPa. Thus, the cell wall is stronger than previously reported. Walls of this strength would be able to bear a turgor pressure of 2.6 MPa (about 26 atm). The dynamic behavior suggests a wide range of relaxation times. The way in which mechanical behavior depends strongly on humidity is discussed in terms of possible hydrogen bond density and the ordering of water molecules. Cell walls in threads containing residual culture medium TB are, except at low RH, 10 times more flexible and about 4 times less strong. All of their mechanical properties appear to vary with change in RH in a manner similar to those of walls from which the culture medium has been washed, but with a downshift of about 18% RH.     

Do xylem fibers affect vessel cavitation resistance?

Possible mechanical and hydraulic costs to increased cavitation resistance were examined among six co-occurring species of chaparral shrubs in southern California. We measured cavitation resistance (xylem pressure at 50% loss of hydraulic conductivity), seasonal low pressure potential (P(min)), xylem conductive efficiency (specific conductivity), mechanical strength of stems (modulus of elasticity and modulus of rupture), and xylem density. At the cellular level, we measured vessel and fiber wall thickness and lumen diameter, transverse fiber wall and total lumen area, and estimated vessel implosion resistance using (t/b)(h)(2), where t is the thickness of adjoining vessel walls and b is the vessel lumen diameter. Increased cavitation resistance was correlated with increased mechanical strength (r(2) = 0.74 and 0.76 for modulus of elasticity and modulus of rupture, respectively), xylem density (r(2) = 0.88), and P(min) (r(2) = 0.96). In contrast, cavitation resistance and P(min) were not correlated with decreased specific conductivity, suggesting no tradeoff between these traits. At the cellular level, increased cavitation resistance was correlated with increased (t/b)(h)(2) (r(2) = 0.95), increased transverse fiber wall area (r(2) = 0.89), and decreased fiber lumen area (r(2) = 0.76). To our knowledge, the correlation between cavitation resistance and fiber wall area has not been shown previously and suggests a mechanical role for fibers in cavitation resistance. Fiber efficacy in prevention of vessel implosion, defined as inward bending or collapse of vessels, is discussed.     

Laccase mediator systems for eco-friendly production of medium-density fiberboard (MDF) on a pilot scale: physicochemical analysis of the reaction mechanism

Increasing prices of petrochemical resins and possible harmful formaldehyde emissions from conventionally produced wood composites have resulted in increased interest in enzymatic binder systems as environmentally friendly alternatives for gluing lignocellulosic products. In this study, laccase mediator systems (LMSs) were used to activate lignin on wood fiber surfaces in the pilot-scale production of medium-density fiberboard (MDF) using a dry process. Three different mediators were applied: 4-hydroxybenzoic acid (HBA), 1-hydroxybenzotriazole (HBT), and acetosyringone (AS) of which HBA performed best. The mechanical properties of the manufactured boards produced with thermomechanical pulp (TMP) fibers, laccase, and HBA fulfilled all required European standards for wood-based panels. Oxygen consumption rates of the different LMSs and (13)C NMR spectroscopy results for treated TMP fibers were obtained for qualitative and quantitative analysis of lignin activation. The results show that reactions were most effective within the first 30 min of incubation. Oxygen consumption was fastest and highest for the LMS using HBA. (13)C NMR spectroscopy indicated the highest decrease of aromatic groups in the wood fiber lignin with this LMS. The data correlated well with the quality of the MDF. The required enzymatic reaction times allowed direct integration of the LMS into standard MDF production techniques. The results indicate that application of LMSs has a high potential for environmentally friendly MDF production.     

Utilization of new naturally occurring strains and supplementation to improve the biological efficiency of the edible mushroom <Emphasis Type="Italic">Agrocybe cylindracea</Emphasis>

To evaluate the importance of searching new naturally occurring strains to raise yields in mushroom production, eight wild and four commercial strains of Agrocybe cylindracea were cultivated on wheat straw. The highest biological efficiencies (BE) (54.5-72.4%) were obtained with three wild and two commercial strains when cultured on non-supplemented wheat straw. Rolled oats or soybean flour supplementation were tested using three selected strains, increasing BEs up to 1.2, 0.5 and 0.7-fold, respectively. This effect of supplementation was stronger in the Asiatic wild strain, yielding up to 41.1 and 30% more than the two other strains with rolled oats and soybean flour, respectively. The Asiatic wild strain cultivated with soybean flour supplementation achieved an average biological efficiency of 179%, to our knowledge, the highest reported for this species. These results show the importance of searching for new naturally occurring strains in combination with supplemented wheat straw substrate for raising yields in A. cylindracea cultivation.