BOD5 and COD removal and sludge production in SBR working with or without anoxic phase

The aim of this study was to estimate the BOD(5) and COD removal efficiency and biomass yield coefficient in sequencing batch reactors (SBR) treating landfill leachate. Experiments were carried out in four SBRs at HRT of 12, 6, 3 and 2d. Two series were performed. In series 1, the reactors were operated in a 24h cycle mode (anoxic 3h, aeration 18 h, settling 2.75 h, and discharge 0.25 h). In series 2, however, the anoxic phase was eliminated. In both series the BOD(5) removal efficiency was almost identical--over 98%. On shortening HRT from 12 to 2d, COD removal efficiency decreased from 83.1% to 76.7% (series 1). In series 2, efficiency ranged from 79.6% to 75.7%. In the reactors working with the anoxic phase the observed biomass yield coefficient (Y(obs)) was nearly constant (0.55-0.6 mg VSS/mg COD). Upon elimination of the anoxic phase, the Y(obs) was observed to decrease from 0.32 mg VSS/mg COD (HRT 2d) to 0.04 mg VSS/mg COD (HRT 12d).     

Anaerobic hydrogen production with an efficient carrier-induced granular sludge bed bioreactor

A novel bioreactor containing self-flocculated anaerobic granular sludge was developed for high-performance hydrogen production from sucrose-based synthetic wastewater. The reactor achieved an optimal volumetric hydrogen production rate of approximately 7.3 L/h/L (7,150 mmol/d/L) and a maximal hydrogen yield of 3.03 mol H2/mol sucrose when it was operated at a hydraulic retention time (HRT) of 0.5 h with an influent sucrose concentration of 20 g COD/L. The gas-phase hydrogen content and substrate conversion also exceeded 40 and 90%, respectively, under optimal conditions. Packing of a small quantity of carrier matrices on the bottom of the upflow reactor significantly stimulated sludge granulation that can be accomplished within 100 h. Among the four carriers examined, spherical activated carbon was the most effective inducer for granular sludge formation. The carrier-induced granular sludge bed (CIGSB) bioreactor was started up with a low HRT of 4-8 h (corresponding to an organic loading rate of 2.5-5 g COD/h/L) and enabled stable operations at an extremely low HRT (up to 0.5 h) without washout of biomass. The granular sludge was rapidly formed in CIGSB supported with activated carbon and reached a maximal concentration of 26 g/L at HRT = 0.5 h. The ability to maintain high biomass concentration at low HRT (i.e., high organic loading rate) highlights the key factor for the remarkable hydrogen production efficiency of the CIGSB processes.     

Fermentative hydrogen production and bacterial community structure in high-rate anaerobic bioreactors containing silicone-immobilized and self-flocculated sludge

A novel continuously stirred anaerobic bioreactor (CSABR) seeded with silicone-immobilized sludge was developed for high-rate fermentative H2 production using sucrose as the limiting substrate. The CSABR system was operated at a hydraulic retention time (HRT) of 0.5-6 h and an influent sucrose concentration of 10-40 g COD/L. With a high feeding sucrose concentration (i.e., 30-40 g COD/L) and a short HRT (0.5 h), the CSABR reactor produced H2 more efficiently with the highest volumetric rate (VH2) of 15 L/h/L (i.e., 14.7 mol/d/L) and an optimal yield of ca. 3.5 mol H2/mol sucrose. The maximum VH2 value obtained from this work is much higher than any other VH2 values ever documented. Formation of self-flocculated granular sludge occurred during operation at a short HRT. The granule formation is thought to play a pivotal role in the dramatic enhancement of H2 production rate, because it led to more efficient biomass retention. A high biomass concentration of up to 35.4 g VSS/L was achieved even though the reactor was operated at an extremely low HRT (i.e., 0.5 h). In addition to gaining high biomass concentrations, formation of granular sludge also triggered a transition in bacterial community structure, resulting in a nearly twofold increase in the specific H2 production rate. According to denatured-gradient-gel-electrophoresis analysis, operations at a progressively decreasing HRT resulted in a decrease in bacterial population diversity. The culture with the best H2 production performance (at HRT = 0.5 h and sucrose concentration = 30 g COD/L) was eventually dominated by a presumably excellent H2-producing bacterial species identified as Clostridium pasteurianum.     

Textiles wastewater treatment using anoxic filter bed and biological wriggle bed-ozone biological aerated filter

In this study, the performance of the anoxic filter bed and biological wriggle bed-ozone biological aerated filter (AFB-BWB-O₃-BAF) process treating real textile dyeing wastewater was investigated. After more than 2 month process operation, the average effluent COD concentration of the AFB, BWB, O₃-BAF were 704.8 mg/L, 294.6 mg/L and 128.8 mg/L, with HRT being 8.1-7.7 h, 9.2 h and 5.45 h, respectively. Results showed that the effluent COD concentration of the AFB decreased with new carriers added and the average removal COD efficiency was 20.2%. During operation conditions, HRT of the BWB and O₃-BAF was increased, resulting in a decrease in the effluent COD concentration. However, on increasing the HRT, the COD reduction capability expressed by the unit carrier COD removal loading of the BWB reactor increased, while that of the O₃-BAF reactor decreased. This study is a beneficial attempt to utilize the AFB-BWB-O₃-BAF combine process for textile wastewater treatment.     

Preliminary study of a suspended growth predenitrification system

A laboratory study has been conducted to obtained preliminary process information of a suspended growth Predenitrification (SGPDN)system. System performance was evaluated, in terms of chemical oxygen demand (COD) removal, NH(3)-N removal, system biomass yield and inventory, and effluent qualities, at different solids retention times (SRTs) and recycle ratios. Chemical oxygen demand removal in an SGPDN system occurs mainly in the anoxic reactor, which accounts for 94% of total COD removal. The overall COD removal rate is independent of recycle ratio (ranging from 2-5) used in this study; however, effluent COD increase with increasing recycle ratio. The observed anoxic and aerobic COD removal rates decrease with increasing SRT. The NH(3)-N removal in an SGPDN system is induced by two mechanisms: assimilatory NH(3)-N requirement for biomass production in the anoxic reactor and nitrification in the aerobic reactor. The observed anoxic NH(3)-N removal rate relates directly to the anoxic COD removal rate and agrees fairly well with the assimilatory NH(3)-N requirement theoretically predicted. The overall NH(3)-N removal rate is independent of SRTs and recycle ratios used in this study. Biomass yield in an SGPDN system occurs mainly in the anoxic reactor. However, uniform distribution of biomass throughout the entire system is obtained because of the high recycle rate used. The observed biomass yield (Y(O)) decreases with increasing STR. Tertiary treatment efficiency can be achieved in an SGPDN system. More than 90% reduction in feed COD., feed NH(3)-N, and NO(2) + NO(3)-N is obtained at all SRTs and recycle ratios used in this study. Higher MLVSS loading rates can be applied to a final clarifier without impairing its separation efficiency because of the excellent settleability of the Predenitrification activated sludge.     

UASB/Flash aeration enable complete treatment of municipal wastewater for reuse

A simple, efficient and cost-effective method for municipal wastewater treatment is examined in this paper. The municipal wastewater is treated using an upflow anaerobic sludge bed (UASB) reactor followed by flash aeration (FA) as the post-treatment, without implementing aerobic biological processes. The UASB reactor was operated without recycle, at hydraulic retention time (HRT) of 8 h and achieved consistent removal of BOD, COD and TSS of 60-70% for more than 12 months. The effect of FA on UASB effluent post-treatment was studied at different HRT (15, 30 and 60 min) and dissolved oxygen (DO) concentrations (low DO = 1-2 mg/L and high DO = 5-6 mg/L). The optimum conditions for BOD, COD and sulfide removal were 30-60 min HRT and high DO concentration inside the FA tank. The final effluent after clarification was characterized by BOD and COD values of 28-35 and 50-58 mg/L, respectively. Sulfides were removed by more than 80%, but the fecal coliform only by ~2 log. The UASB followed by FA is a simple and efficient process for municipal wastewater treatment, except for fecal coliform, enabling water and nutrients recycling to agriculture.     

Influence of nitrate and COD on phosphorus, nitrogen and dinitrotoluene (DNT) removals under batch anaerobic and anoxic conditions

In this study, the effects of COD to NO(3)-N ratio in the feed on PO(4)-P removal was investigated. Maximum PO(4)-P uptake was obtained in the anoxic reactor when the COD to NO(3)-N ratios were between 2 and 3.75. With the influent COD of 800-1500 mg COD/L a total of the maximum removable PO(4)-P was 56 mg PO(4)-P/L through 20 days of anaerobic/anoxic incubation, indicating 98% P removal in the anoxic reactor. Similarly, for the COD to NO(3)-N ratios varying between 2 and 3.75 maximum denitrification was observed. Through anoxic operation the poly-P bacteria are capable of removing NO(3)-N using VFA, COD as carbon source and NO(3)-N as the electron acceptor after methanogenesis has been completed. High NO(3)-N concentrations stopped significantly the P uptake. A total of 97-99% dinitrotoluene removal efficiencies in the reactors containing COD to NO(3)-N ratio of 2 and 3.75 after 20 days of incubation period. For maximum NO(3)-N and PO(4)-P removals optimal COD to NO(3)-N ratios, COD and NO(3)-N concentrations were 2-3.75, 2000-4000 mg COD/L and, 800-1500 mg NO(3)-N/L, respectively.     

Effect of basic operating parameters on biological phosphorus removal in a continuous-flow anaerobic–anoxic activated sludge system

A continuous-flow anaerobic–anoxic (A2) activated sludge system was operated for efficient enhanced biological phosphorus removal (EBPR). Because of the system configuration with no aeration zones, phosphorus (P) uptake takes place solely under anoxic conditions with simultaneous denitrification. Basic operating conditions, namely biomass concentration, influent carbon to phosphorus ratio and anaerobic retention time were chosen as variables in order to assess their impact on the system performance. The experimental results indicated that maintenance of biomass concentration above 2,500 mg MLVSS/L resulted in the complete phosphate removal from the influent (i.e. 15 mg PO₄ ³⁻-P/L) for a mean hydraulic residence time (HRT) of 15 h. Additionally, by increasing the influent COD/P ratio from 10 to 20 g/g, the system P removal efficiency was improved although the experimental results indicated a possible enhancement of the competition between phosphorus accumulating organisms (PAOs) and other microbial populations without phosphorus uptake ability. Moreover, because of the use of acetate (i.e. easily biodegradable substrate) as the sole carbon source in the system feed, application of anaerobic retention times greater than 2 h resulted in no significant release of additional P in the anaerobic zone and no further amelioration of the system P removal efficiency. The application of anoxic P removal resulted in more than 50% reduction of the organic carbon necessitated for nitrogen and phosphorus removal when compared to a conventional EBPR system incorporating aerobic phosphorus removal.     

Evaluation of sludge reduction by an environmentally friendly chemical uncoupler in a pilot-scale anaerobic/anoxic/oxic process

An environmentally friendly chemical, tetrakis(hydroxymethyl)phosphonium sulfate (THPS), was used as a metabolic uncoupler to reduce sludge production in a pilot-scale anaerobic/anoxic/oxic process. The results show that the addition of THPS (1.08–1.86 mL/m³ influent) in the sludge return section could reduce waste activated sludge by about 22.5 %, and decrease the sludge yield by about 14.7 % at the end of a run. At the same time, the addition of THPS slightly lowered the removal of chemical oxygen demand (COD), soluble COD and NH₄ ⁺–N, and slightly improved removal of total nitrogen. The effects of THPS addition on two characteristics of activated sludge in oxic tank are discussed in detail and the results suggest that the settleability of sludge was reduced by addition of THPS, while the specific oxygen uptake rate was increased. Molecular biology analysis shows that the addition of THPS had little effect on the microbial communities of sludge.     

Methane recovery from water hyacinth through anaerobic activated sludge process

The concepts of phase separation, anaerobic activated sludge process, and alkali pretreatment have been incorporated in this investigation with the objective of developing rational and cost-effective designs of diphasic anaerobic activated sludge systems, with and without alkali treatment, for methane recovery from water hyacinth (WH). Evaluation of process kinetics and optimization analyses of laboratory data reveal that a diphasic system with alkali treatment could be designed with an alkali pretreatment step (3.6% Na(2)CO(3) + 2.5% Ca(OH)(2) (w/w) of WH, 24 h duration) followed by an open acid phase (2.1 days HRT) and closed methane reactor with sludge recycle (5.7 days HRT, 7.7 days MCRT) for gas yield of 50 L/kg WH/d at 35-37 degrees C. Likewise, a diphasic system without alkali treatment could be designed with an open acid phase (2 days HRT) followed by closed methane reactor with sludge recycle (3.2 days HRT, 6 days MCRT) for gas yield of 32.5 L/kg WH/d at 35-37 degrees C. Detailed economic analyses bring forth greater cost-efficacy of the diphasic system without alkali treatment and reveal that the advantage accrued in terms of higher gas yield is overshadowed by the cost of chemicals in the diphasic system with alkali treatment.     

Effect of alum on nitrification during simultaneous phosphorous removal in anoxic/oxic reactor

Phosphorus and nitrogen are the important eutrophication nutrients. They are removed in the anoxic/oxic reactor through simultaneous precipitation and biological nitrogen removal. The effect of alum a commonly used simultaneous precipitant on biological nitrification and denitrification are investigated in the present study. Simultaneous removal of phosphorus was carried out using the coagulant alum Al₂(SO₄)₃·14H₂O at 2.2 mol ratio. Before the start of simultaneous precipitation the nitrification rate of the A/O reactor was found to be 0.05 g N-NH₄ ⁺/g VSS/d. It starts to decrease with increase in coagulant dosage. The nitrification rate for alum dosage 97.13 mg/L was 0.38 g N- NH₄ ⁺/g VSS/d. There was no accumulation of nitrate in anoxic tank. The nitrogen removal efficiency of the reactor was affected and it fell from 88 to 78%. There was a slight decrease in effluent COD from 16∼20 mg/L to 8∼12 mg/L after the introduction of simultaneous precipitation into the reactor. The usage of alum as a simultaneous precipitant in the anoxic/oxic reactor was limited due to its inhibition on nitrification. Alum did not have any affect over denitrification process.     

The effects of hydraulic retention time and sludge retention time on the fate of di-(2-ethylhexyl) phthalate in a laboratory-scale anaerobic-anoxic-aerobic activated sludge system

A laboratory-scale anaerobic-anoxic-aerobic (AAA) activated sludge wastewater treatment system was employed to investigate the effects of hydraulic retention time (HRT) and sludge retention time (SRT) on the removal and fate of di-(2-ethylhexyl) phthalate (DEHP). In the range from 5 to 14h, HRT had no significant effect on DEHP removal. However, longer HRT increased DEHP accumulation in the system and DEHP retention in the waste sludge. When SRT was increased from 15 to 25d, DEHP removal efficiency stayed above 96%. Compared to the removal of only 88% at SRT of 10d, longer SRT enhanced DEHP degradation efficiency. The optimal HRT and SRT for both nutrients (nitrogen and phosphorus) and DEHP removal were 8h and 15d. At these retention times, about 71% of DEHP was degraded by the activated sludge process, 26% was accumulated in the system, 2% was released in the effluent, and 1% remained in the waste sludge. The anaerobic, anoxic and aerobic reactors were responsible for 15%, 19% and 62% of the overall DEHP removal, respectively.     

Simultaneous removal of carbon and nitrate in an airlift bioreactor

This paper presents the integrated removal of carbon (measured as chemical oxygen demand i.e. COD) and NO(x)-N by sequentially adapted sludge, studied in an airlift reactor (ALR). Simultaneous removal of COD and nitrate occurs by denitrification (anoxic) and oxidation (aerobic). Aerobic (riser) and anoxic (remaining part) conditions prevail in different parts of the reactor. Studies were carried out in a 42 L ALR operated at low aeration rate to maintain anoxic and aerobic conditions as required for denitrification and COD removal, respectively. The sludge was adapted sequentially to increasing levels of NO(x)-N and COD over a period of 45 days. Nitrate removal efficiency of the sludge increased due to adaptation and degraded 900 ppm NO(3)-N completely in 2h (initially the sludge could not degrade 100 ppm NO(3)-N). The performance of the adapted sludge was tested for the degradation of synthetic waste with COD/N loadings in the range of 4-10. The reduction of COD was significantly faster in the presence of NO(x)-N and was attributed to the availability of oxygen from NO(x)-N and distinct conditions in the reactor. This hypothesis was justified by the material balance of COD.     

Enhanced nutrient removal of immobilized activated sludge system

Summary Immobilized activated sludge system with porous polyurethane foam pads was operated in time-sequenced anoxic/oxic batch mode for the enhanced nutrient removal. Biomass hold-up in polyurethane foam pads in immobilized sytem increased with incoming organic substrate concentration. This new trouble-free system showed improved capability in nitrogen and phosphorus removal than conventional activated sludge system.     

Integration of a Coagulation/Flocculation step in a biological sequencing batch reactor for COD and nitrogen removal of supernatant of anaerobically digested piggery wastewater

The supernatant from mesophilic anaerobic digestion of piggery wastewater is characterised by a high amount of COD (4.1 g COD L(-1)), ammonium (2.3g NH(4)(+)-NL(-1)) and suspended solids (2.5 g SS L(-1)). This effluent can be efficiently treated by means of a Sequencing Batch Reactor (SBR) strategy for biological COD, SS and nitrogen removal including a Coagulation/Flocculation step. Total COD and SS reduction yields higher than 66% and 74%, respectively, and a total nitrogen removal (via nitrite) of more than 98% were reached when working with HRT 2.7 days, SRT 12 days, temperature 32 degrees C, three aerobic/anoxic periods, without external control of pH and under limited aeration flow. The inhibition of nitrite oxidizing biomass was achieved by the working free ammonia concentration and the restricted air supply (dissolved oxygen concentration below 1 mg O(2)L(-1)). Since a part of the total COD was colloidal and/or refractory, a Coagulation/Flocculation step was implemented inside the SBR operating strategy to meet a suitable effluent quality to be discharged. Several Jar-Tests demonstrated that the optimal concentration of FeCl(3) was 800 mg L(-1). A respirometric assay showed that this coagulant dosage did not affect the biological activity of nitrifying/denitrifying biomass.     

Treatment of strong domestic sewage in a 96 m3 UASB reactor operated at ambient temperatures: two-stage versus single-stage reactor

A 96 m3 UASB reactor was operated for 2.5 years under different conditions to assess the feasibility of treating strong sewage (COD(tot) = 1531 mg/l) at ambient temperatures with averages of 18 and 25 degrees C for winter and summer respectively. During the first year, the reactor was operated as a two-stage system at OLRs in the range of 3.6-5.0 kg COD/m3 d for the first stage and 2.9-4.6 kg COD/m3 d for the second stage. The results of the first stage showed average removals of 51% and 60% for COD(tot) and COD(ss) respectively without significant effect of temperature. The second stage reactor was unstable. The temperature affected sludge stabilization. During the second year, the first stage was operated as a single-stage UASB reactor at half of the previous loading rates. The results showed an average removal efficiency of 62% for COD(tot) during summer, while it dropped to 51% during wintertime. However, the effluent suspended solids were stabilized with VSS/TSS ratio around 0.50 all over the year. The sludge in the single-stage reactor was well-stabilized and exerted an excellent settlability. During the last three months of research, sludge was discharged regularly from the single-stage UASB reactor. The results showed no significant improvement in the performance in terms of COD(tot). Based on the results of the experiment, a single-stage UASB reactor operated at relatively long HRT is preferred above two-stage system at the Jordanian conditions.     

para-Chlorophenol inhibition on COD, nitrogen and phosphate removal from synthetic wastewater in a sequencing batch reactor

COD, nitrogen, phosphate and para-chlorophenol (4-chlorophenol, 4-CP) removal from synthetic wastewater was investigated using a four-step sequencing batch reactor (SBR) at different sludge ages and initial para-chlorophenol (4-CP) concentrations. The nutrient removal process consisted of anaerobic, oxic, anoxic and oxic phases with hydraulic residence times (HRT) of 1/3/1/1 h and a settling phase of 0.75 h. A Box-Wilson statistical experiment design was used considering the sludge age (5-25 days) and 4-CP concentration (0-400 mg l(-1)) as independent variables. Variations of percent COD, NH4-N, PO4-P and 4-CP removals with sludge age and initial 4-CP concentration were investigated. Percent nutrient removals increased with increasing sludge age and decreasing 4-CP concentrations. Low nutrient removals were obtained at high initial 4-CP concentrations especially at low sludge ages. However, high sludge ages partially overcome the adverse effects of 4-CP and resulted in high nutrient removals. COD, NH4-N, PO4-P and 4-CP removals were 76%, 72%, 26% and 34% at a sludge age of 25 days and initial 4-CP concentration of 200 mg l(-1). Sludge volume index (SVI) also decreased with increasing sludge age and decreasing 4-CP concentrations. An SVI value of 104 ml g(-1) was obtained at a sludge age of 25 days and initial 4-CP of 200 mg l(-1).     

Degradation of 4-chlorophenol in UASB reactor under methanogenic conditions

Treatment of simulated wastewater containing 40 mg/l of 4-chlorophenol (4-CP) was carried out in an upflow anaerobic sludge blanket (UASB) reactor under methanogenic condition. The performance of this test UASB reactor was evaluated in terms of 4-CP removal. Hydraulic retention time (HRT) and substrate:co-substrate ratio for the 4-CP removal was optimized by varying the influent flow rate (13-34.7 ml/min) and sodium acetate concentration (2-5 g/l), respectively. A control UASB reactor, which was not exposed to 4-CP was also operated under similar conditions. Organic loading rate (OLR) was varied in the range of 2-5.3 kg/m(3)/d and 1.7-4.2 kg/m(3)/d, respectively, for HRT and substrate:co-substrate ratio studies, respectively. The optimum HRT and substrate:co-substrate ratio for the removal of 4-CP was 12h and 1:75, respectively. Removal of 4-CP achieved at optimum HRT and substrate:co-substrate ratio was 88.3+/-0.7%. Removal of 4-CP occurred through dehalogenation and caused increase in chloride ion concentration in the effluent by 0.23-0.27 mg/mg 4-CP removed. The ring cleavage test showed the ortho mode of ring cleavage of 4-CP. Change in the elemental composition of the anaerobic biomass of UASB reactors was observed during the study period. Concentration of Ca(2+) increased in the biomass and this could be attributed to the biosoftening. Specific methanogenic activity of the sludge of control and test UASB reactor was 0.832 g CH(4) COD/g VSS d and 0.694 g CH(4) COD/g VSS d, respectively.     

Feasibility study of a cyclic anoxic/aerobic two-stage MBR for treating ABS resin manufacturing wastewater

This study investigated the feasibility and the treatment efficiency of a cyclic anoxic/aerobic two-stage MBR for treating polymeric industrial wastewater. The anoxic/aerobic hybrid MBR was operated without sludge withdrawal except sampling during the study. The results showed that the highest COD organic loading rate of 8.7 kg COD/m³ day from bioreactor was obtained at phase 3. The system achieved 97% BOD₅ and 89% COD removal. It also revealed that 93% of COD removal was contributed by bioreactor at phase 3 and the similar results happened to phases 1 and 2. The highest TN and TKN removals for each phase were 60, 74, 80% and 61, 74, 81%, respectively and limited by nitritation step. SEM images of nascent and fouled membranes were offered to evaluate the cleaning method. The system was operated for 174 days, resulting in high degradation rate, flexibility towards influent fluctuations and limited sludge production.