Enhanced in situ dynamic method for measuring KLa in fermentation media

The overall oxygen mass transfer coefficient (K_La) is often used as scale-up factor of fermentation systems. In fermenter scale-up, it is desired to achieve the same K_La values at the larger scale than the one that was obtained at a smaller scale during the development stage. It is therefore important to be able to measure K_La in situ during fermentation and to also determine the action to be taken to maintain its value at its design set point. These objectives can be obtained by measuring K_La using the dynamic method and enhancing the K_La information by immediately conducting a series of changes in agitation speed and/or aeration rate to determine the influence of these variables on K_La. This enhanced dynamic method is demonstrated with two filamentous microorganisms: Trichoderma reesei for the production of cellulase and Aspergillus niger for the production of citric acid. Two different types of bioreactor were used: a reciprocating plate bioreactor and a stirred (Rushton) bioreactor. It is shown that the proposed method can provide a simple way to measure the local variation of K_La and to adjust its value to its set point during the course of fermentation.