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Development of a novel purification method for AAV vectors using tangential flow filtration
Authors:Rimi Miyaoka  Yuji Tsunekawa  Yae Kurosawa  Takako Sasaki  Azusa Onodera  Kenji Sakamoto  Yuko Kakiuchi  Mikako Wada  Yuko Nitahara-Kasahara  Hiromi Hayashita-Kinoh  Takashi Okada
Affiliation:1. Division of Molecular and Medical Genetics, Center for Gene and Cell Therapy, The Institute of Medical Science, The University of Tokyo, Tokyo, Japan;2. Division of Molecular and Medical Genetics, Center for Gene and Cell Therapy, The Institute of Medical Science, The University of Tokyo, Tokyo, Japan

Chromatography Media Business Division, HOYA Technosurgical Corporation, Tokyo, Japan

Abstract:Adeno-associated virus (AAV) vector can efficiently transduce therapeutic genes in various tissue types with less side effects; however, owing to complex multistep processes during manufacture, there have been surges in the pricing of recently approved AAV vector-based gene therapy products. This study aimed to develop a simple and efficient method for high-quality purification of AAV vector via tangential flow filtration (TFF), which is commonly used for concentration and diafiltration of solutions during AAV vector purification. We established a novel purification method using TFF and surfactants. Treatment with two classes of surfactants (anionic and zwitterionic) successfully inhibited the aggregation of residual proteins separated from the AAV vector in the crude product by TFF, obtaining a clearance of 99.5% residual proteins. Infectivity of the AAV vector purified using the new method was confirmed both in vitro and in vivo, and no remarkable inflammation or tissue damage was observed in mouse skeletal muscle after local administration. Overall, our proposed method could be used to establish a platform for the purification of AAV vector.
Keywords:adeno-associated virus  purification  surfactant  tangential flow filtration  ultrafiltration
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