Power input measurements in a production scale bioreactor

Summary Power input measurements are carried out in a production bioreactor with a liquid volume up to 25 m³. The results show that the cavity formation principle is applicable to reactors at this scale. It can also be observed that empirical correlations are not useful to predict gassed power input accurately. It is found that at gas flow rates for normal production conditions (N_Q =0.1), the gassed power input is about 30–40 % of the non gassed power input.Nomenclature C_p specific heat J/kgK - D impeller diameter m - D_b1 impeller blade diameter m - d baffle diameter m - Fr Froude number - - g gravitation m/s² - h impeller clearance m - H liquid height m - N stirrer speed s^-1 - N_p power number - - N_Q gas flow (aeration) number - - N_Q^* critical gasflow number for 3 cavity formation - - P_o ungassed power consumption W - P_g gassed power consumption W - Q gas flow rate (273 K, 10⁵ N/m²) m³/s - Re Reynolds number - - T tankdiameter m temperature K - t time s - V liquid volume m³ - ^Vtip impeller tip speed m/s - V_s impeller correlated superficial gas flow rate m/s - W impeller blade width m - density kg/m³