Yeast Surface Display of Trifunctional Minicellulosomes for Simultaneous Saccharification and Fermentation of Cellulose to Ethanol

By combining cellulase production, cellulose hydrolysis, and sugar fermentation into a single step, consolidated bioprocessing (CBP) represents a promising technology for biofuel production. Here we report engineering of Saccharomyces cerevisiae strains displaying a series of uni-, bi-, and trifunctional minicellulosomes. These minicellulosomes consist of (i) a miniscaffoldin containing a cellulose-binding domain and three cohesin modules, which was tethered to the cell surface through the yeast a-agglutinin adhesion receptor, and (ii) up to three types of cellulases, an endoglucanase, a cellobiohydrolase, and a β-glucosidase, each bearing a C-terminal dockerin. Cell surface assembly of the minicellulosomes was dependent on expression of the miniscaffoldin, indicating that formation of the complex was dictated by the high-affinity interactions between cohesins and dockerins. Compared to the unifunctional and bifunctional minicellulosomes, the quaternary trifunctional complexes showed enhanced enzyme-enzyme synergy and enzyme proximity synergy. More importantly, surface display of the trifunctional minicellulosomes gave yeast cells the ability to simultaneously break down and ferment phosphoric acid-swollen cellulose to ethanol with a titer of ∼1.8 g/liter. To our knowledge, this is the first report of a recombinant yeast strain capable of producing cell-associated trifunctional minicellulosomes. The strain reported here represents a useful engineering platform for developing CBP-enabling microorganisms and elucidating principles of cellulosome construction and mode of action.Alternatives to fossil fuels for transportation are under extensive investigation due to the increasing concerns about energy security, sustainability, and global climate change (22, 24, 35). Lignocellulosic biofuels, such as bioethanol, have been widely regarded as a promising and the only foreseeable alternative to petroleum products currently used in transportation (11, 35, 39, 41). The central technological impediment to more widespread utilization of lignocellulose is the absence of low-cost technology to break down its major component, cellulose (19, 41). Cellulose (a linear homopolymer of glucose linked by β-1,4-glycosidic bonds) is insoluble, forms a distinct crystalline structure, and is protected by a complex plant cell wall structural matrix (10, 32). As a result, a separate processing step is required to produce large amounts of cellulases for the hydrolysis of cellulose into fermentable glucose, which makes cellulosic ethanol too expensive to compete with gasoline. Therefore, consolidated bioprocessing (CBP), which combines enzyme production, cellulose hydrolysis, and fermentation in a single step, has been proposed to significantly lower the cost of cellulosic ethanol production (23, 24). However, the great potential of CBP cannot be realized using microorganisms available today.One engineering strategy to construct CBP-enabling microbes is to endow ethanologenic microorganisms, such as Saccharomyces cerevisiae, with the ability to utilize cellulose by heterologously expressing a functional cellulase system. Nature has provided two ways of designing such systems: (i) noncomplexed cellulase systems, in which free enzymes are secreted and act discretely, and (ii) complexed cellulase systems, namely, cellulosomes, in which many enzymes are held together by a noncatalytic scaffoldin protein through high-affinity interactions between its cohesins and enzyme-borne dockerins (24). By mimicking the noncomplexed cellulase system, several groups successfully constructed cellulolytic S. cerevisiae strains that directly ferment amorphous cellulose to ethanol, although the titer and yield were relatively low (12, 16, 17). Compared to the noncomplexed cellulase systems, the cellulosome exhibits much greater degradative potential as a result of its highly ordered structural organization that enables enzyme proximity synergy and enzyme-substrate-microbe complex synergy (2, 13, 14, 21). Therefore, the second strategy could provide a “quantum leap” in development of biomass-to-biofuel technology (3).Recent studies revealed the modular nature of cellulosome assembly; by simply appending a dockerin domain, up to three enzymes (either cellulosomal or noncellulosomal) with different origins could be incorporated into a chimeric miniscaffoldin consisting of divergent cohesin domains to form a minicellulosome in vitro. The chimeric miniscaffoldin was in the form of either purified (7, 15, 26) or yeast surface-displayed protein (34). In both cases, the resulting recombinant minicellulosomes showed enhanced hydrolysis activity with cellulose. These results indicate that the high-affinity cohesin-dockerin interactions are sufficient to dictate assembly of a functional cellulosome. Therefore, in theory, the same results could also be achieved in vivo by coexpressing the cellulosomal components in a recombinant host. To date, in vivo production of recombinant cellulosomes has been limited to unifunctional complexes containing only one type of cellulolytic enzyme (1, 8, 27). Since complete enzymatic hydrolysis of cellulose requires synergistic action of three types of cellulases, endoglucanases (EGs) (EC 3.2.1.4), exoglucanases (including cellodextrinases EC 3.2.1.74] and cellobiohydrolases CBHs] EC 3.2.1.91]), and β-glucosidases (BGLs) (EC 3.2.1.21) (24), none of the engineered microorganisms were shown to utilize cellulose directly.In this study, we report the first successful assembly of trifunctional minicellulosomes in S. cerevisiae. The resulting recombinant strain was able to simultaneously hydrolyze and ferment amorphous cellulose to ethanol, demonstrating the feasibility of constructing cellulolytic and fermentative yeasts by displaying recombinant minicellulosomes on the cell surface. We chose the cell surface display format over secretory proteins to potentially incorporate the cellulose-enzyme-microbe complex synergy unique to native cellulolytic microorganisms (21). Coupled with flow cytometry, yeast surface display provides a more convenient engineering platform, avoiding labor-intensive protein purification steps. Such a cell-bound format is also amenable to analysis of enzyme activity with insoluble substrates (31). Therefore, the system described here could be a useful tool for studying and engineering recombinant cellulosomes for various industrial and biotechnological applications.