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Process development of starch hydrolysis using mixing characteristics of Taylor vortices
Authors:Hayato Masuda  Takafumi Horie  Robert Hubacz  Naoto Ohmura  Makoto Shimoyamada
Institution:1. School of Food and Nutritional Science, University of Shizuoka, Shizuoka, Japan;2. Complex Fluid and Thermal Engineering Research Center (COFTEC), Kobe University, Kobe, Japanhayato-masuda@u-shizuoka-ken.ac.jp;4. Department of Chemical Science and Engineering, Kobe University, Kobe, Japan;5. Faculty of Chemical and Process Engineering, Warsaw University of Technology, Warsaw, Poland;6. Complex Fluid and Thermal Engineering Research Center (COFTEC), Kobe University, Kobe, Japan;7. Department of Chemical Science and Engineering, Kobe University, Kobe, Japan
Abstract:In food industries, enzymatic starch hydrolysis is an important process that consists of two steps: gelatinization and saccharification. One of the major difficulties in designing the starch hydrolysis process is the sharp change in its rheological properties. In this study, Taylor–Couette flow reactor was applied to continuous starch hydrolysis process. The concentration of reducing sugar produced via enzymatic hydrolysis was evaluated by varying operational variables: rotational speed of the inner cylinder, axial velocity (reaction time), amount of enzyme, and initial starch content in the slurry. When Taylor vortices were formed in the annular space, efficient hydrolysis occurred because Taylor vortices improved the mixing of gelatinized starch with enzyme. Furthermore, a modified inner cylinder was proposed, and its mixing performance was numerically investigated. The modified inner cylinder showed higher potential for enhanced mixing of gelatinized starch and the enzyme than the conventional cylinder.
Keywords:starch hydrolysis process  food process design  Taylor–Couette flow reactor
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