Efficient Non‐Fullerene Organic Photovoltaic Modules Incorporating As‐Cast and Thickness‐Insensitive Photoactive Layers

In this work, a new combination of a wide bandgap polymer poly4,8‐bis(5‐(2‐ethylhexyl)thiophen‐2‐yl)benzo1,2‐b:4,5‐b′]‐dithiophene‐alt‐N‐(2‐hexyldecyl)‐5′5‐bis3‐(decylthio)thiophene‐2‐yl]‐2′2‐bithiophene‐3′3‐dicarboximide] (PBTIBDTT) and a non‐fullerene small molecule acceptor based on a bulky seven‐ring fused core (indacenodithieno3,2‐b]thiophene) end‐capped with 2‐(3‐oxo‐2,3‐dihydroinden‐1‐ylidene)malononitrile groups with one fluorine substituent (ITIC‐F) is proposed, and as‐cast non‐fullerene organic solar cells (NFOSCs) with 11.2% efficiency are achieved. The device efficiencies are also insensitive to the variation of photoactive layer (PAL) thickness and can maintain over 9% efficiency as PAL thickness increases to 350 nm, which is one of the best results for as‐cast organic solar cells. More importantly, non‐fullerene organic photovoltaic (OPV) modules are demonstrated via laser ablation technique for the first time, which delivers a record efficiency of 8.6% (with active area of 3.48 cm²) among large‐area OPV modules. Furthermore, the morphology and performance evolutions of the as‐cast NFOSCs and the ones processed with solvent additive are systematically investigated. The results demonstrate the great advantage of as‐cast solar cells in achieving constant morphology and high performance with thick PALs. The NFOSCs fabricated with simple procedure, insensitive to film thickness and compatible with large‐area OPV modules, show significant potential for application the future.