Saving Energy versus Saving Materials

To reduce energy consumption and carbon dioxide (CO₂) emissions in housing construction, the energy-intensive processes and life-cycle stages should be identified and integrated. The environmental impact of vertically integrated factory-built homes (VIHs) constructed with increased material inputs in Japan's northern island of Hokkaido was assessed using life-cycle inventory (LCI) analysis methods. Manufacturing process energy and CO₂ intensities of the homes were evaluated based on the material inputs. They were compared with those of a counterpart home hypothetically built using the vertically integrated construction methods, but in accordance with the specifications of a less material-intensive conventional home (CH) in Hokkaido today. Cumulative household energy consumption and CO₂ emissions were evaluated and compared with those of the production stages. The annual household energy consumption was compared among a VIH, a CH, and an average home in Hokkaido. The energy intensity of the VIH was 3.9 GJ production energy per m² of floor area, 59% higher than that of the CH. Net CO₂ emissions during VIH manufacturing processes were 293 kg/m², after discounting the carbon fixation during tree growth. The cumulative use-phase household energy consumption and CO₂ emissions of a VIH will exceed energy consumption and CO₂ emissions during the initial production stage in less than six years. Although VIHs housed 21% more residents on average, the energy consumption per m2 was 17% lower than that of a CH. This may indicate that using more materials initially can lead to better energy efficiency.