Excess sludge reduction by biological way: from experimental experience to a real full scale application

The aim of this study was to investigate the ability of a biological process applied in the sludge line and based on the alternation of oxic and anoxic phases, to minimize the waste sludge production. After some tests in pilot scale, the process was applied in a real municipal wastewater treatment plant of 35,000 PE trying out one setting of working experimental conditions. A rate of the recycle flow was conditioned in a treatment basin, maintaining an HRT of 10 days. The control device operated for the 50% of time in the ORP range between -400 and -200 mV, and for the 50% in the ORP range between -200 and +50 mV. The mass balance defined an actual observed growth yield equal to 0.09 kgTVSkgCODr(-1), and the heterotrophic yield values, assessed by batch tests, seemed to be a suitable marker for the sludge reduction and for the energy uncoupling.