Continuous butanol/isopropanol fermentation in down-flow column reactor coupled with pervaporation using supported liquid membrane

Continuous butanol/isopropanol fermentation with immobilized Clostridium isopropylicum was performed in a downflow column reactor using molasses as the substrate. In order to prevent product inhibition and at the same time obtain high concentration of the products, the column reactor was coupled with a pervaporation module using a supported liquid membrane. The liquid membrane was prepared with oleyl alcohol nontoxic to the microorganism. In comparison with the continuous fermentation without product removal, the specific butanol production rate was 2 times higher. The butanol concentration in the permeate was 230 kg/m(3), which was about 50 times higher than that in the culture broth. A numerical investigation suggested a further increase in the productivity by improving the module construction.     

Membrane Processing of Fruit Juices and Beverages: A Review

ABSTRACT:?

Membrane technology for the processing of fruit juices and beverages has been applied mainly for clarification using ultrafiltration and microfiltration, and for concentration using reverse osmosis. The effects of product preparation, membrane selection, and operating parameters are important factors influencing filtration rate and product quality. Technological advances related to the development of new membranes, improvement in process engineering, and better understanding of fruit beverage constituents have expanded the range of membrane separation processes. Developments in novel membrane processes, including electrodialysis and pervaporation, increased the array of applications in combination with other technologies for alternate uses in fruit juices and beverages.     

Pervaporative stripping of acetone, butanol and ethanol to improve ABE fermentation

Acetone-butanol-ethanol fermentation by anaerobic bacterium C. acetobutylicum is a potential source for feedstock chemicals. The problem of product induced inhibition makes this fermentation economically infeasible. Pervaporation is studied as an effective separation technique to remove the toxic inhibitory products. Various membranes like Styrene Butadiene Rubber (SBR), Ethylene Propylene Diene Rubber (EPDM), plain Poly Dimethyl Siloxane (PDMS) and silicalite filled PDMS were studied for the removal of acetone, butanol and ethanol, from binary aqueous mixtures and from a quaternary mixture. It was found that the overall performance of PDMS filled with 15% w/w of silicalite was the best for removal of butanol in binary mixture study. SBR performance was best for the quaternary mixture studied.     

我国秸秆生物转化燃料酒精研究现状

重点介绍了我国自主技术开发的秸杆预处理、产酶菌的诱变育种、纤维素酶活性提高技术、酶系组分的现代生物技术应用、酿酒酵母工程菌的构建和发酵工艺、酒精脱水等新技术应用,展望了秸杆生物转化酒精的可能的工业化途径。     

我国生物丁醇分离提取技术研究进展

本文概述了目前国内外生物丁醇生产体系中的分离提取技术,包括液液萃取、气提、吸附、精馏和渗透汽化技术等的应用研究现状,详细阐述了上述几种方法在分离提取生物丁醇方面的优势与不足,对各类方法的分离特性和效果进行了比较,并展望了生物丁醇分离提取技术的发展前景。     

纤维素乙醇发酵液中复杂组分对乙醇渗透汽化传质过程的影响

考察了木质纤维素乙醇发酵液中各组分对乙醇透过聚二甲基硅氧烷(PDMS)-silicalite-1渗透汽化膜传质性能的影响。结果表明:酵母细胞、玉米秸秆残渣和发酵用无机盐可增加乙醇通过膜的通量和选择性;而葡萄糖和甘油的存在会对乙醇的透膜传质产生负面影响;木质纤维素水解后的产物如糠醛和羟基丙酮,表现出对膜分离乙醇轻微的抑制作用。本文建立了渗透汽化优先透醇与纤维素乙醇发酵集成过程,批次发酵20 h后乙醇产率从最初的12.95下降到10.22 g/(L·h),60 h后乙醇产率下降为0,葡萄糖消耗速率与乙醇消耗产率呈同样趋势;连续发酵过程中,乙醇产率较稳定地维持在13.30 g/(L·h)。实验证明,集成过程可及时地将产物乙醇分离出去,能够有效地消除产物抑制,提高乙醇生产速率和葡萄糖转化率。     

Continuous acetone-butanol-ethanol (ABE) fermentation using immobilized cells of Clostridium acetobutylicum in a packed bed reactor and integration with product removal by pervaporation

An integrated solvent (ABE) fermentation and product removal process was investigated. A stable solvent productivity of 3.5 g/L h was achieved by using cells of Clostridium acetobutylicum immobilized onto a packed bed of bonechar, coupled with continuous product removal by pervaporation. Using a concentrated feed solution containing lactose at 130g/L, a lactose value of 97.9% was observed. The integrated fermentation and product removal system, with recycling of the treated fermentor effluent containing only low amount of solvents (/but lactose and acids), leads to only low acid losses. Therefore, most of the acids are converted to solvents, and this results in a high solvent yield of 0.39 g solvents/g lactose utilized. The pervaporation system provided a high product removal rate even at low solvent concentrations. A solvent membrane flux of 7.1 g/m(2) h with a selectivity of 5 was achieved during these investigations. The system proved to be very reliable.     

Recent advances in ABE fermentation: hyper-butanol producing Clostridium beijerinckii BA101

This is an overview of the mutant strain Clostridium beijerinckii BA101 which produces solvents (acetone–butanol–ethanol, ABE) at elevated levels. This organism expresses high levels of amylases when grown on starch. C. beijerinckii BA101 hydrolyzes starch effectively and produces solvent in the concentration range of 27–29 g l⁻¹. C. beijerinckii BA101 has been characterized for both substrate and butanol inhibition. Supplementing the fermentation medium (MP2) with sodium acetate enhances solvent production to 33 g l⁻¹. The results of studies utilizing commercial fermentation medium and pilot plant-scale reactors are consistent with the results using small-scale reactors. Pervaporation, a technique to recover solvents, has been applied to fed-batch reactors containing C. beijerinckii BA101, and solvent production as high as 165 g l⁻¹ has been achieved. Immobilization of C. beijerinckii BA101 by adsorption and use in a continuous reactor resulted in reactor productivity of 15.8 g l⁻¹ h⁻¹. Recent economic studies employing C. beijerinckii BA101 suggested that butanol can be produced at US$0.20–0.25 lb⁻¹ by employing batch fermentation and distillative recovery. Application of new technologies such as pervaporation, fed-batch culture, and immobilized cell reactors is expected to further reduce these prices. Journal of Industrial Microbiology & Biotechnology (2001) 27, 287–291. Received 12 September 2000/ Accepted in revised form 27 January 2001     

Monitoring the aroma production during wine-must fermentation with an electronic nose.

This work discusses the feasibility of using the electronic nose for the on-line and real-time monitoring of the production of a complex aroma profile during a bioconversion process. As a case study, the formation of the muscatel aroma during the wine-must fermentation was selected. During wine-must fermentation, aroma compounds responsible for the organoleptic character are produced in the ppm range, while simultaneously one of the main metabolic products, ethanol, is produced in much higher quantities (up to 10% wt). Because the sensors of the electronic nose array are cross-selective to different volatile compounds, it was investigated in detail how far the electronic nose was able to evaluate the aroma profile along the fermentation. This article discusses and evaluates subsequently the integration of a membrane separation process-organophilic pervaporation-for selectively enriching aroma compounds relative to ethanol, to improve sample discrimination.     

原位分离耦合技术制备生物丁醇的研究进展

笔者对吸附法、液液萃取法、气提法、渗透汽化法等提取技术原位分离耦合丁醇进行了综述,并对其分离特性与效果进行了比较。针对目前原位分离耦合发酵制备生物丁醇的应用现状和面临的挑战,并结合本课题组已取得的成果,对原位分离耦合发酵制备生物丁醇的前景进行了展望。