The growth form of the inducing microorganism and chitin addition affect mycolytic enzyme production byTrichoderma harzianum

The effect of the growth form of the inducing microorganism on specificTrichoderma harzianum mycolytic enzyme production was studied. The pelleted form ofRhizopus nigricans gave a better product concerning protoplast formation ability. The maximum yield of protoplasts from the target fungusCochliobolus lunatus was 1×10⁸ ml^–1. Analysis of individual specific enzyme activities inTrichoderma mycolytic enzyme preparations confirms the importance of high chitinase and low protease activity for high protoplast yields. Supplementation of the production medium with chitin increased the chitinase activity in theTrichoderma exoenzyme mixture.     

Constitutive versus thermoinducible expression of heterologous proteins in Escherichia coli based on strong PR,PL promoters from phage lambda

Constitutive and thermoinducible expression plasmids based on strong P(R),P(L) promoters from phage lambda were compared for production of TNF-alpha and its analogs under various conditions. Much higher accumulation of TNF was obtained in a constitutive system, so the wider applicability of such systems was studied. In constitutive systems, proteolytically susceptible proteins can be produced easily at low cultivation temperatures and the addition of expensive or toxic chemical inducers is not required. On the other hand, toxic proteins cannot be produced and selection pressure must be strictly maintained to ensure segregational stability of plasmids. Accumulation of TNF-alpha and various analogs at levels up to 25% of total soluble protein was repeatedly achieved, which was 2-3-fold higher than in a thermoinducible system. The stable behavior of the constitutive system in laboratory fermentors was also confirmed. We propose the constitutive system described here as a general model for many currently used expression systems containing strong but not completely repressed promoters. Such systems may be considered as constitutive ones with reduced promoter strengths, but still exhibiting all the intrinsic properties of constitutive expression systems. Although all modern expression systems are inducible, wider use of a constitutive system is evidently possible.     

Liquid circulation and mixing in tower fermenters with recirculation loop

Liquid circulation and mixing time studies were carried out in a laboratory bubble column and modified bubble columns. Liquid circulation and mixing time are both strongly dependent on the geometrical configuration of the reactor. Internal recycle loop and external recycle loop shorten the mixing time compared to the bubble column.     

Chitin contents in different morphological forms ofRhizopus nigricans

Chitin (one of the major cell wall constituents ofZygomycetes) was determined in different morphological forms ofRhizopus nigricans mycelia grown at different cultivating conditions. Microscopic observation and chemical analysis has revealed that at the phase of active growth, long and sparsely branched hyphae of dispersed mycelia contain 2.3% of dry cell mass of this structural polysaccharide, which is higher than the value found in pellets of the same age. A large increase in chitin content up to 9.0% of cell dry mass was determined in older, partially autolyzed mycelia in the form of pellets.     

Enhanced enzyme production with the pelleted form of <Emphasis Type="Italic">D. squalens</Emphasis> in laboratory bioreactors using added natural lignin inducer

White-rot fungi are extensively used in various submerged biotechnology processes to produce ligninolytic enzymes. Transfer of the process from the laboratory to the industrial level requires optimization of the cultivation conditions on the laboratory scale. An interesting area of optimization is pellet growth since this morphological form solves problems such as the decreased oxygen concentration, limited heat, and nutrient transport, which usually occur in dispersed mycelium cultures. Many submerged fermentations with basidiomycetes in pellet form were done with Phanerochaete, Trametes, and Bjerkandera species, among others. In our study, another promising basidiomycete, D. squalens, was used for ligninolytic enzyme production. With the addition of wood particles (sawdust) as a natural inducer and optimization of mixing and aeration conditions in laboratory stirred tank (STR) and bubble column (BCR) reactors on pellet growth and morphology, the secretion of laccase and the manganese-dependent peroxidase into the medium was substantially enhanced. The maximum mean pellet radius was achieved after 10 days in the BCR (5.1 mm) where pellets were fluffy and 5 days in the STR (3.5 mm) where they were round and smooth. The maximum Lac activity (1,882 U l⁻¹) was obtained after 12 days in the STR, while maximum MnP activity (449.8 U l⁻¹) occurred after 18 days in the BCR. The pellet size and morphology depended on the agitation and aeration conditions and consequently influenced a particular enzyme synthesis. The enzyme activities were high and comparable with the activities found for other investigations in reactors with basidiomycetes in the form of pellets.     

Comparison of Rhizopus nigricans in a pelleted growth form with some other types of waste microbial biomass as biosorbents for metal ions

Biosorption of metal ions (Li⁺, Ag⁺, Pb²⁺, Cd²⁺, Ni²⁺, Zn²⁺, Cu²⁺, Sr²⁺, Fe²⁺, Fe³⁺ and Al³⁺) by Rhizopus nigricans biomass was studied. It was shown that metal uptake is a rapid and pH-dependent process, which ameliorates with increasing initial pH and metal concentrations. Different adsorption models: Langmuir, Freundlich, split-Langmuir and combined nonspecific-Langmuir adsorption isotherm were applied to correlate the equilibrium data. The maximum biosorption capacities for the individual metal ions were in the range from 160 to 460 mol/g dry weight. Scatchard transformation of equilibrium data revealed diverse natures of biomass metal-binding sites. The binding of metals was also discussed in terms of the hard and soft acids and bases principle. The maximum biosorption capacities and the binding constant of R. nigricans were positively correlated with the covalent index of metal ions.The following types of waste microbial biomass originating as by-products from industrial bioprocesses were tested for biosorption of metal ions: Aspergillus terreus, Saccharomyces cerevisiae, Phanerochaete chrysosporium, Micromonospora purpurea, M. inyoensis and Streptomyces clavuligerus. The determined maximum biosorption capacities were in the range from 100 to 500 mol/g dry weight. The biosorption equilibrium was also represented with Langmuir and Freundlich sorption isotherms.     

Influence of some environmental factors on Rhizopus nigricans submerged growth in the form of pellets

Morphological changes of a steroid transforming filamentous fungus Rhizopus nigricans were studied by altering submerged growth conditions at inoculum sizes previously determined to favor pelleted growth. Beside the main classification between pelleted and clumpy growth forms, the size, concentration and structure of pellets were characterized at different cultivating temperature, initial pH value, medium composition, additives, and aeration conditions. Initial pH below 4 and above 7, the presence of Ca²⁺ and Tween-80 gave rise to the clumpy growth, otherwise pelleted growth prevailed. Among tested factors the pellet size was mainly influenced by the inoculum size and the presence of baffles and Ca²⁺ in cultivation medium. The formation of smooth pellets, prerequisite for further application in the process of steroid biotransformation, resulted in cultivations at lower temperature, high agitation rates in shaken cultures without baffles and at high nitrogen concentration. This revised version was published online in July 2006 with corrections to the Cover Date.     

Laboratory-scale biosynthesis ofTrichoderma mycolytic enzymes for protoplast release fromCochliobolus lunatus

Summary Microorganism useful for the induction of enzymes lytic towards walls of filamentous fungusCochliobolus lunatus were studies. Production of specificTrichoderma viride mycolytic enzymes was studied in a laboratory fermentor. The product with high chitinase and relatively low protease activity gave better yields ofC. lunatus protoplasts than commercial Novozym 234.     

Studies of a pelleted growth form of Rhizopus nigricans as a biocatalyst for progesterone 11α-hydroxylation

The noncoagulative type of pellet formation can be induced in submerged cultivation of the filamentous fungus Rhizopus nigricans. The size and constitution of the hyphal agglomerates obtained varied with changes in inoculum size and agitation speed for given media composition and cultivation conditions. The physiological state of mycelium, used for a further process of biotransformation, was estimated by following the growth kinetics, pH value and substrate utilization during submerged cultivation. Namely, differences in pellet morphology and physiology affect the ability of R. nigricans to hydroxylate progesterone at the 11α position. A repeated batch procedure revealed the best maintenance of biotransformation capacity for pellets, obtained from the growth phase of cultivation at high agitation speed and with low inoculum size.