Alkaline pulping of some eucalypts from Sudan

Four eucalypts (Eucalyptus camaldulensis, Eucalyptus microtheca, Eucalyptus tereticornis and Eucalyptus citriodora) grown in Sudan were examined for their suitability for pulping and papermaking with different alkaline methods. Their physical, morphological and chemical characteristics are reported. The pulping trials with E. citriodora and E. tereticornis were carried out using the kraft-AQ, soda-AQ, modified AS/AQ (ASA), ASAM and kraft methods. For the other two species, only the ASAM and the kraft process were applied. ASAM pulping gave the best results in terms of yield, degree of delignification, mechanical and optical pulp properties. The best pulps, obtained in kraft and ASAM cooking of E. citriodora, were bleached to 88% ISO brightness in a totally chlorine free bleaching sequence (OQ1O/PQ2P). The bleached pulps, especially the ASAM pulp, showed good papermaking properties and would be suitable for manufacture of writing and printing grades of paper.     

A comparison of kraft, PS, kraft-AQ and kraft-NaBH4 pulps of Brutia pine

The aim of this work was to study the effect of adding PS, AQ and NaBH(4) into kraft pulping with special attention given to NaBH(4). Kraft, kraft-AQ, PS, and kraft-NaBH(4) pulps were produced under the same cooking conditions and the pulps produced were compared in terms of pulp and paper properties. Kraft method was modified by adding 0.1% AQ, 4% PS and 2% and 4% NaBH(4) and the resultant pulps displayed an increase in pulp yield and reduction in both kappa number and screening rejects. On the other hand, there observed an increase in both pulp yield and kappa number when the kraft was modified to PS method. The benefits of NaBH(4) addition into kraft pulping was a significant reduction in kappa number and screening rejects and a significant increase in pulp yield. The most notable outcome of NaBH(4) was 66.6% increase in pulp brightness when 4% NaBH(4) was added into kraft pulping. Of unrefined pulps, unrefined kraft pulp displayed the highest strength of pulp, which is described as tear index at a constant tensile index. Of refined pulps, kraft-AQ showed the highest pulp strength when refined to 6000 and 12,000 revs in PFI mill.     

Bio-conventional bleaching of kadam kraft-AQ pulp by thermo-alkali-tolerant xylanases from two strains of <Emphasis Type="Italic">Coprinellus disseminatus</Emphasis> for extenuating adsorbable organic halides and improving strength with optical properties and energy conservation

Two novel thermo-alkali-tolerant crude xylanases namely MLK-01 (enzyme-A) and MLK-07 (enzyme-B) from Coprinellus disseminatus mitigated kappa numbers of Anthocephalus cadamba kraft-AQ pulps by 32.5 and 34.38%, improved brightness by 1.5 and 1.6% and viscosity by 5.75 and 6.47% after ^AXE₁ and ^BXE₁-stages, respectively. The release of reducing sugars and chromophores was the highest during prebleaching of A. cadamba kraft-AQ pulp at enzyme doses of 5 and 10 IU/g, reaction times 90 and 120 min, reaction temperatures 75 and 65°C and consistency 10% for MLK-01 and MLK-07, respectively. MLK-07 was more efficient than MLK01 in terms of producing pulp brightness, improving mechanical strength properties and reducing pollution load. MLK-01 and MLK-07 reduced AOX by 19.51 and 42.77%, respectively at 4% chlorine demands with an increase in COD and colour due to removal of lignin carbohydrates complexes. A. cadamba kraft-AQ pulps treated with xylanases from MLK-01 to MLK-07 and followed by CEHH bleaching at half chlorine demand (2%) showed a drastic reduction in brightness with slight improvement in mechanical strength properties compared to pulp bleached at 4% chlorine demand. MLK-01 reduced AOX, COD and colour by 43.83, 39.03 and 27.71% and MLK-07 by 38.34, 40.48 and 30.77%, respectively at half chlorine demand compared to full chlorine demand (4%). pH variation during prebleaching of A. cadamba kraft-AQ pulps with strains MLK-01 and MLK-07 followed by CEHH bleaching sequences showed a decrease in pulp brightness, AOX, COD and colour with an increase in mechanical strength properties, pulp viscosity and PFI revolutions to get a beating level of 35 ± 1 °SR at full chlorine demand.     

Preparation and characterisation of methylcellulose from annual cardoon and juvenile eucalyptus

We have studied the preparation of methylcellulose from annual cardoon and juvenile eucalyptus. The high cellulose and low lignin contents of these plants make them potential alternative resources for cellulose derivation. Their high quality pulps were obtained by the Impregnation Rapid Steam Pulping (IRSP) process and Total Chloride Free (TCF) bleaching sequences using hydrogen peroxide. The bleached pulp was methylated twice in an isopropanol slurry at 60 °C for 22 h after mercerisation in 40% NaOH solution. Yields of water-soluble and alkali-soluble methylcellulose were determined by solvent extraction. Substitution patterns of methylcellulose were determined by ¹³C Nuclear Magnetic Resonance (NMR) spectroscopy. The intrinsic viscosities and solution properties of methylcellulose were measured in either 4% NaOH solution or dimethyl sulphoxide (DMSO). This study shows that annual cardoon and juvenile eucalyptus can produce high-quality methylcellulose, which can be used as alternative resources for the production of methylcellulose.     

Chemi-refiner mechanical pulping of flax shives: refining energy and fiber properties.

Oil-seed flax shive has been promoted as a raw material for low-end paper making because of its overall cost benefit over hardwood and groundwood pulp and increasing demand for low-cost pulp in rigid packaging applications. We have made refiner mechanical pulp from oil-seed shives by using a 300 mm Sprout-Bauer pilot refiner. The factors controlled during refining were: consistency, multi-pass refining, temperature, spacing between the plates and polyol-anhydride reactant concentration. Based on the results in this study it is apparent that unmodified shives develop low mechanical strength, shorter fibers and large amount of fines. Chemical modification of shives with a pre-reacted mixture of polyol-anhydride reduces refining energy consumption, improves strength performance but decreases scattering coefficient. From the results of investigation it is suggested that chemically modified refiner pulp from shives cannot be used for high-grade paper manufacture but it can be used as a low-cost filler for low-end applications in packaging or low-performance decorative papers.     

Cellulase-assisted refining of chemical pulps: Impact of enzymatic charge and refining intensity on energy consumption and pulp quality

Paper production requires fibres to be refined, meaning mechanically treated to present sufficient bonding potential. As it is a highly energy consuming stage, various charges of cellulase as a pre-treatment were investigated to reduce the energy consumption and improve paper properties. The enzyme was added during pulp slushing and conditions of treatment were chosen to be compatible with an industrial application. Results obtained after low consistency disc refining of a softwood bleached kraft pulp were compared at a given drainage index. Enzymatically-treated samples showed a better development of fibrillation leading to a stronger paper. Moreover, fibre swelling was significantly improved. The impact of cellulase charge added to the pulp was identified. However, for all cellulase charges tested, fibre intrinsic resistance was lowered. Consequently fibres became shorter and tear index dropped. A solution was found by applying a milder treatment consisting in reducing refining intensity. This was a way to limit the intense fibre cutting at high refining levels. Moreover, by treating pulp with cellulase, it became possible to reduce refining intensity by 33%, keeping breaking length similar to control.     

A comparative study of the effect of refining on organosolv pulp from olive trimmings and kraft pulp from eucalyptus wood

This paper examines the influence of the degree of refining of different pulps, produced from olive trimmings and eucalyptus wood, on various physical properties. Corresponding pulps were obtained by means of different cooking processes. Pulp from olive trimmings was obtained by means of an organosolv process and pulp from eucalyptus was obtained by means of a kraft process. Pulp from olive trimmings exhibited a lower specific surface area, water retention volume, breaking length, stretch and burst index, but a higher porosity, than eucalyptus pulp. On the other hand, the same degree of refining was achieved with less energy for olive pulp than for eucalyptus pulp. Mixed pulp from olive trimmings and eucalyptus provided paper sheets with acceptable physical properties but with reduced refining energy costs relative to eucalyptus pulp alone.     

Semichemical pulping of Miscanthus giganteus. Effect of pulping conditions on some pulp and paper properties

Miscanthus is an interesting raw material for pulp production, it is a high yield low maintenance plant with a high cellulose and hemicellulose content. Its semichemical pulp can be beneficial in paper for cardboard production process, which nowadays is usually made from secondary fibers, by increasing the mechanical properties of the paper produced. In this study, the influence of the percentage of NaOH used related to the dry Miscanthus weight, digestion time and refining time on some pulp and paper properties have been studied and compared with pulp obtained from commercial fluting paper (CF). Fiber size distribution of the Miscanthus pulp was found to contain a higher fines (less than 0.2 mm) percentage than the CF pulp. Hand-sheets made from Miscanthus pulp showed better mechanical properties than the ones made with the CF pulp. CMT, RCT and CCT indexes were higher when using 100% Miscanthus pulp or mixtures of Miscanthus and CF pulp. The only property which worsened was Gurley porosity. Of the three operational variables changed, refining time exerts the most significant influence on the pulp and paper properties measured.     

A comparative study of the effect of refining on physical and electrokinetic properties of various cellulosic fibres

The aim of this work was to study the influence of refining on various pulp properties such as freeness, specific surface area, specific volume, surface charge, total charge and elastic modulus. The results indicated that specific surface area of the pulps increased with increased refining, and at the same freeness level the pine pulp exhibited higher surface charge, surface area, and specific volume than the eucalyptus pulps. Also, the eucalypt pulps were much easier to beat than the pine pulps. The total fibre charge, as determined by conductometric titrations, was not affected by refining. However, the surface charge, as determined by titrations with poly-DADMAC, increased with refining. Increasing the specific surface area by refining resulted in a higher fibre surface charge and better fibre-fibre bonding. The change of the fibre surface charge during refining could be monitored using the FTIR characteristic bands within 1700-1300cm(-1).     

Decolorization of sugar syrups using commercial and sugar beet pulp based activated carbons

Sugar syrup decolorization was studied using two commercial and eight beet pulp based activated carbons. In an attempt to relate decolorizing performances to other characteristics, surface areas, pore volumes, bulk densities and ash contents of the carbons in the powdered form; pH and electrical conductivities of their suspensions and their color adsorption properties from iodine and molasses solution were determined. The color removal capabilities of all carbons were measured at 1/100 (w/w) dosage, and isotherms were determined on better samples. The two commercial activated carbons showed different decolorization efficiencies; which could be related to their physical and chemical properties. The decolorization efficiency of beet pulp carbon prepared at 750 degrees C and activated for 5h using CO2 was much better than the others and close to the better one of the commercial activated carbons used. It is evident that beet pulp is an inexpensive potential precursor for activated carbons for use in sugar refining.     

Characterization and expression analysis of the aspartic protease gene family of Cynara cardunculus L

Cardosin A and cardosin B are two aspartic proteases mainly found in the pistils of cardoon Cynara cardunculus L., whose flowers are traditionally used in several Mediterranean countries in the manufacture of ewe's cheese. We have been characterizing cardosins at the biochemical, structural and molecular levels. In this study, we show that the cardoon aspartic proteases are encoded by a multigene family. The genes for cardosin A and cardosin B, as well as those for two new cardoon aspartic proteases, designated cardosin C and cardosin D, were characterized, and their expression in C. cardunculus L. was analyzed by RT-PCR. Together with cardosins, a partial clone of the cyprosin B gene was isolated, revealing that cardosin and cyprosin genes coexist in the genome of the same plant. As a first approach to understanding what dictates the flower-specific pattern of cardosin genes, the respective gene 5' regulatory sequences were fused with the reporter beta-glucuronidase and introduced into Arabidopsis thaliana. A subsequent deletion analysis of the promoter region of the cardosin A gene allowed the identification of a region of approximately 500 bp essential for gene expression in transgenic flowers. Additionally, the relevance of the leader intron of the cardosin A and B genes for gene expression was evaluated. Our data showed that the leader intron is essential for cardosin B gene expression in A. thaliana. In silico analysis revealed the presence of potential regulatory motifs that lay within the aforementioned regions and therefore might be important in the regulation of cardosin expression.     

Extracting hemicelluloses prior to aspen chemi-thermomechanical pulping: Effects of pre-extraction on pulp properties

Pre-extraction of hemicelluloses prior to pulping and conversion of the extracted hemicelluloses to other by-products will provide additional revenues to traditional pulp and paper industry. The effects of hemicelluloses pre-extraction with sulfuric acid on aspen (Populus tremuloides) chemi-thermomechanical pulp (CTMP) properties were investigated in this study. The sulfuric acid pre-extraction resulted in a release of 11% of hemicelluloses (determined as xylan) and acetic acid, especially at the second press-impregnation stage. Compared with CTMP without acid pre-extraction, the acid pre-extraction significantly reduced refining energy to a given freeness, and the pulps produced from acid pre-extracted chips have lower shives, higher strength properties except zero-span breaking length, lower bulk, but lower brightness at a similar specific refining energy. This study provides useful information for integration of biorefinery in mechanical pulp mills in the future.     

Production of multi-fiber modifying enzyme from Mamillisphaeria sp. for refining of recycled paper pulp

Enzymatic modification of pulp is receiving increasing interest for energy reduction at the refining step of the paper-making process. In this study, the production of a multi-fiber modifying enzyme from Mamillisphaeria sp. BCC8893 was optimized in submerged fermentation using a response-surface methodology. Maximal production was obtained in a complex medium comprising wheat bran, soybean, and rice bran supplemented with yeast extract at pH 6.0 and a harvest time of 7 d, resulting in 9.2 IU/mL of carboxymethyl cellulase (CMCase), 14.9 IU/mL of filter paper activity (FPase), and 242.7 IU/mL of xylanase. Treatment of old corrugated container pulp at 0.2-0.3 IU of CMCase/g of pulp led to reductions in refining energy of 8.5-14.8%. The major physical properties were retained, including tensile and compression strength. Proteomic analysis showed that the enzyme was a complex composite of endo-glucanases, cellobiohydrolases, beta-1,4-xylanases, and beta-glucanases belonging to various glycosyl hydrolase families, suggestive of cooperative enzyme action in fiber modification, providing the basis for refining efficiency.     

A comparative study of the effect of refining on charge of various pulps

This work studied the influence of refining on various pulp properties such as freeness, specific surface area, specific volume, water retention value, surface charge, total charge and tensile index of five different pulps. At a freeness level the wheat straw pulp exhibited higher surface charge and total charge compared to other pulps. The specific surface area, specific volume and water retention value of the pulps increased with increased refining. The total fibre charge as determined by conductometric titrations was not affected by refining. However, the surface charge as determined by titrations with poly-DADMAC increased with refining. The increases in specific surface area of pulps by refining resulted in a higher fibre surface charge and also better fibre-fibre bonding. The linear regression models developed using experimental data were found to be accurate. The comparison of model predicted data and the experimental data showed an excellent agreement between them.     

Treatment of recycled kraft pulps with Trichoderma reesei hemicellulases and cellulases

Effects of recycling ECF-bleached softwood kraft pulp on pulp properties were evaluated in the laboratory. The tensile strength, fiber flexibility and WRV lost during drying of the pulp were recovered by refining between the cycles which, however, resulted in deteriorated drainage properties. The recycled pulps were treated with purified Trichoderma reesei cellulases and hemicellulases and the changes in fiber properties due to enzymatic treatments were characterized. The endoglucanases (EG I and EG II) significantly improved pulp drainage already at low dosage levels, and EG II was found to be more effective at a given level of carbohydrate solubilization. Combining hemicellulases with the endoglucanase treatments increased the positive effects of the endoglucanases on pulp drainage. However, as a result of the endoglucanase treatments a slight loss in strength was observed. Combining mannanase with endoglucanase treatments appeared to increase this negative effect, whereas the impact of xylanase was not significant. Although the drainage properties of the pulps could be improved by selected enzymes, the water retention capacity of the dried hornified fibers could not be recovered by any of the enzymes tested.     

Studying the effects of laccase-catalysed grafting of ferulic acid on sisal pulp fibers

Functionalization of sisal specialty pulp fibers by laccase-catalysed grafting of ferulic acid (FRC) was investigated. To this end, the extent of phenol coupling to fibers under different reaction conditions (laccase and FRC rates, and time) was evaluated in terms of pulp properties including kappa number (expressed as the combined contributions of lignin and hexenuronic acids), brightness, Klason lignin and surface anionic charge after Soxhlet extraction of acetone-treated pulp. The specific treatment resulting in the highest degree of grafting was then used in a comparative study of the effects of applying the laccase-FRC system to refined and unrefined pulp with a view to confirming whether the increased surface area obtained by effect of fibrillation would lead to enhanced grafting. Based on the results, refining the pulp prior to the enzyme treatment resulted in increased grafting which in turn led to handsheets with improved strength-related properties (particularly wet tensile strength) relative to control samples.     

Blending of cotton stalk pulp with bagasse pulp for paper making

An overview of the availability of bagasse and cotton plant stalk in India for manufacture of pulp and paper is given. The properties of pulp and paper produced using both the raw materials separately and in blends have been discussed. The possibilities of using kraft pulp of cotton-plant stalk for blending with chemi-mechanical bagasse pulp, replacing hardwood pulp, have been explored. Addition of kraft pulp of cotton-plant stalk in various proportions yielded papers with improved properties.     

Population structure of Cynara cardunculus complex and the origin of the conspecific crops artichoke and cardoon

Background and Aims

Globe artichoke and leafy cardoon, two crops within the same species Cynara cardunculus, are traditionally cultivated in the Mediterranean region and play a significant role in the agricultural economy of this area. The two cultigens have different reproductive systems: artichoke is generally vegetatively propagated, while leafy cardoon is seed propagated. The domestication events underlying the origin of both artichoke and cultivated cardoon from their wild relative and the area of occurrence are not yet fully understood. The aim of this study was to investigate population structure in wild cardoon, globe artichoke and leafy cardoon material and infer domestication events.

Methods

Thirty-five microsatellite (simple sequence repeat) markers, distributed in the C. cardunculus genome, and a large geographical and numerical sampling in southern Europe and North Africa were used to assess population structure and diversity.

Key Results

The results suggest the presence of two distinct domestication events for artichoke and leafy cardoon, and also suggest a new possible scenario, with western wild cardoon having originated from cultivated cardoon escaped from cultivation. Evidence was found for a demographic bottleneck in the past history of globe artichoke.

Conclusions

The results shed new light on the relationships between the three taxa of C. cardunculus and highlight relevant aspects on the evolution of domestication of two crops with a different reproductive system within the same species. It is proposed that the probable centre of origin of artichoke is located in southern Italy, probably Sicily.     

Mapping the genomic regions encoding biomass-related traits in <Emphasis Type="Italic">Cynara cardunculus</Emphasis> L

Cynara cardunculus, a member of the Asteraceae family, comprises the three taxa var. scolymus (globe artichoke), var. altilis (cultivated cardoon) and the ancestral var. sylvestris (wild cardoon). The substantial quantities of lignocellulosic biomass produced by these plants (up to 30.0 t/ha year^?1 dry matter by the cultivated cardoon) can be used either as a source of bioenergy and/or as raw material for paper pulp production. Here, genotyping-by-sequencing to an F₁ population derived from a cross between a globe artichoke (C3) and a cultivated cardoon (ALT) genotypes has been used to perform a genome-wide linkage analysis, leading to the elaboration of a pair of highly dense genetic maps, each derived from one of the two highly heterozygous parental genotypes. In both maps, the number of linkage groups (17) matched the species’ haploid chromosome number. The F₁ population was phenotyped over two seasons with respect to plant height, stem number, capitulum number, leaf and stem fresh weight, and the dry weight of the whole plant, the leaves, the stems, the capitula and the achenes. The phenotypic data were combined with the linkage maps to identify 81 quantitative trait loci, of which 50 were placed on the C3 map and 31 on the ALT map. The loci were scattered over 13 linkage groups, and were clustered within 27 genomic regions, 22 of which harboured two or more QTL. Ten of these regions were specific to the C3 map and six to the ALT map, while the other 11 were represented on both maps. The 27 regions harboured in all 1960 genes, 83% of which could be functionally annotated. An enrichment for certain gene ontology terms was noted for the gene content of the genomic regions harbouring loci influencing seed yield and the number/weight of stems.     

Modification of eucalyptus CTMP fibres with white-rot fungus Trametes hirsute - Effects on fibre morphology and paper physical strengths

White-rot fungus Trameteshirsute (T.h. 19-6) was used for modifying the eucalyptus CTMP fibres. Results show that the T.h. 19-6 removed mainly lignin (by 7.42%) and extractive (by 11.52%) after a short period of 5days incubation. Due to the fungal degradation of the fibre wall materials, the middle lamella remainder on the fibre surface was significantly reduced and the fibre wall structure was loosened, which led to an increase in fibre internal bonding strength by 32% and an increase in handsheet tensile index and tear index by 49%, and 34%, respectively. A subsequent PFI refining process further amplified the fungal treatment effect, resulting in extensive fibre internal fibrillation. Compared with untreated pulp, fungus-treated pulp reached the same freeness levels with less PFI revolutions, indicating potential energy saving in the refining process.