A review of thermal-chemical conversion of lignocellulosic biomass in China

Biomass, a renewable, sustainable and carbon dioxide neutral resource, has received widespread attention in the energy market as an alternative to fossil fuels. Thermal-chemical conversion of biomass to produce biofuels is a promising technology with many commercial applications. This paper reviewed the state-of-the-art research and development of thermal-chemical conversion of biomass in China with a special focus on gasification, pyrolysis, and catalytic transformation technologies. The advantages and disadvantages, potential of future applications, and challenges related to these technologies are discussed. Conclusively, these transformation technologies for the second-generation biofuels with using non-edible lignocellulosic biomass as feedstocks show prosperous perspective for commercial applications in near future.     

Tar reduction in pyrolysis vapours from biomass over a hot char bed

The behaviour of pyrolysis vapours over char was investigated in order to maximise tar conversion for the development of a new fixed bed gasifier. Wood samples were decomposed at a typical pyrolysis temperature (500 °C) and the pyrolysis vapours were then passed directly through a tar cracking zone in a tubular reactor. The product yields and properties of the condensable phases and non-condensable gases were studied for different bed lengths of char (0–450 mm), temperatures (500–800 °C), particle sizes (10 and 15 mm) and nitrogen purge rates (1.84–14.70 mm/s). The carbon in the condensable phases showed about 66% reduction by a 300 mm long char section at 800 °C, compared to that for pyrolysis at 500 °C. The amount of heavy condensable phase decreased with increasing temperature from about 18.4 wt% of the biomass input at 500 °C to 8.0 wt% at 800 °C, forming CO, H₂ and other light molecules. The main mode of tar conversion was found to be in the vapour phase when compared to the results without the presence of char. The composition of the heavy condensable phase was simplified into much fewer secondary and tertiary tar components at 800 °C. Additional measures were required to maximise the heterogeneous effect of char for tar reduction.     

Comparative study of pyrolysis of algal biomass from natural lake blooms with lignocellulosic biomass

Pyrolysis experiments were performed with algal and lignocellulosic feedstocks under similar reactor conditions for comparison of product (bio-oil, gas and bio-char) yields and composition. In spite of major differences in component bio-polymers, feedstock properties relevant to thermo-chemical conversions, such as overall C, H and O-content, C/O and H/C molar ratio as well as calorific values, were found to be similar for algae and lignocellulosic material. Bio-oil yields from algae and some lignocellulosic materials were similar; however, algal bio-oils were compositionally different and contained several N-compounds (most likely from protein degradation). Algal bio-char also had a significantly higher N-content. Overall, our results suggest that it is feasible to convert algal cultures deficient in lipids, such as nuisance algae obtained from natural blooms, into liquid fuels by thermochemical methods. As such, pyrolysis technologies being developed for lignocellulosic biomass may be directly applicable to algal feedstocks as well.     

Properties of oil and char derived from slow pyrolysis of Tetraselmis chui

Pyrolysis of biomass is a means to industrially manufacture renewable oil and gas, in addition to biochar for soil amendment and long-term carbon fixation. In this work, oil and char derived from the slow pyrolysis of the unicellular marine diatom Tetraselmis chui are analysed using a variety of techniques. The pyrolytic oil fraction exhibits a wide variety of fatty acids, alkanes, alkenes, amides, aldehydes, terpenes, pyrrolidinines, phytol and phenols, with a high heating value (HHV) of 28 MJ/kg. The biochar produced has a HHV of 14.5 MJ/kg and reveals a number of properties that are potentially valuable from an agronomic point of view, including high cation exchange capacity (CEC), large concentration of N, and a low C:N ratio. The quantity of C in T. chui biochar that can be expected to stabilise in soil amounts to approximately 9%/wt of the original feedstock, leading to a potential net reduction in atmospheric CO₂.     

Production of hydrocarbon fuels from biomass using catalytic pyrolysis under helium and hydrogen environments

This study is focused on hydrocarbon production through changing carrier gas and using zeolite catalysts during pyrolysis. A large reduction in high molecular weight, oxygenated compounds was noticed when the carrier gas was changed from helium to hydrogen during pyrolysis. A catalytic pyrolysis was conducted using two different methods based on how the biomass and catalysts were contacted together. For both methods, there was no significant change in the carbon yield with the change in pyrolysis environment. However, the mixing-method produced higher aromatic hydrocarbons than the bed-method. In addition, two methods were also tested using two ratios of biomass to catalyst. Nonetheless, there was no significant increase in hydrocarbon yield as the catalyst loading was increased from two to five times of biomass in the catalyst-bed method. In contrast to this, a significant increase was noticed for the catalytic-mixing method when the biomass to catalyst loading was increased from 1:4 to 1:9.     

Bio-oil and bio-char from low temperature pyrolysis of spent grains using activated alumina

The pyrolysis of wheat and barley spent grains resulting from bio-ethanol and beer production respectively was investigated at temperatures between 460 and 540 °C using an activated alumina bed. The results showed that the bio-oil yield and quality depend principally on the applied temperature where pyrolysis at 460 °C leaves a bio-oil with lower nitrogen content in comparison with the original spent grains and low oxygen content. The viscosity profile of the spent grains indicated that activated alumina could promote liquefaction and prevent charring of the structure between 400 and 460 °C. The biochar contains about 10-12% of original carbon and 13-20% of starting nitrogen resulting very attractive as a soil amendment and for carbon sequestration. Overall, value can be added to the spent grains opening a new market in bio-fuel production without the needs of external energy. The bio-oil from spent grains could meet about 9% of the renewable obligation in the UK.     

Optimization of a free-fall reactor for the production of fast pyrolysis bio-oil

A central composite design of experiments was performed to optimize a free-fall reactor for the production of bio-oil from red oak biomass. The effects of four experimental variables including heater set-point temperature, biomass particle size, sweep gas flow rate and biomass feed rate were studied. Heater set-point temperature ranged from 450 to 650 °C, average biomass particle size from 200 to 600 μm, sweep gas flow rate from 1 to 5 sL/min and biomass feed rate from 1 to 2 kg/h. Optimal operating conditions yielding over 70 wt.% bio-oil were identified at a heater set-point temperature of 575 °C, while feeding red oak biomass sized less than 300 μm at 2 kg/h into the 0.021 m diameter, 1.8 m tall reactor. Sweep gas flow rate did not have significant effect on bio-oil yield over the range tested.     

Kinetics of biomass catalytic pyrolysis

The Coats–Redfern method was used to analyze the kinetic characteristics of biomass catalytic pyrolysis, indicating that it can be described by multi-step reactions, rather than as a simple first-order reaction. Friedman model-free calculations were used to describe the starting reaction types and the corresponding initial kinetic parameters. Finally, nonlinear regression of biomass catalytic pyrolysis showed that the reaction mechanism of the whole process could be kinetically characterized by three successive reactions: a one-dimensional diffusion reaction, followed by an apparent first-order reaction, and then by a two-dimensional diffusion reaction. The kinetic parameters and equations were also calculated.     

Pyrolysis of safflower (Charthamus tinctorius L.) seed press cake: part 1. The effects of pyrolysis parameters on the product yields

Safflower (Charthamus tinctorius L.) seed press cake was pyrolysed in a fixed-bed reactor. The effects of pyrolysis temperature, heating rate and sweep gas flow rates on the yields of the products were investigated. Pyrolysis runs were performed using pyrolysis temperatures between 400 and 600 °C with heating rates of 10, 30 and 50 °C min⁻¹. The obtained bio-char, gas and bio-oil yields ranged between 25 and 34 wt%, 19 and 25 wt%, and 28 and 36 wt%, respectively, at different pyrolysis conditions. The highest liquid yield was obtained at 500 °C pyrolysis temperature with a heating rate of 50 °C min⁻¹ under the sweep gas of N₂ with a flow rate of 100 cm³ min⁻¹. Employing the higher heating rate of 50 °C min⁻¹ results in maximum bio-oil yield, probably due to the decrease in mass transfer limitations. According to the results obtained under the conditions of this study, the effects of pyrolysis temperature and sweep gas flow rate are more significant than the effect of heating rate on the yields.     

Biomass fast pyrolysis in a fluidized bed reactor under N2, CO2, CO, CH4 and H2 atmospheres

Biomass fast pyrolysis is one of the most promising technologies for biomass utilization. In order to increase its economic potential, pyrolysis gas is usually recycled to serve as carrier gas. In this study, biomass fast pyrolysis was carried out in a fluidized bed reactor using various main pyrolysis gas components, namely N₂, CO₂, CO, CH₄ and H₂, as carrier gases. The atmosphere effects on product yields and oil fraction compositions were investigated. Results show that CO atmosphere gave the lowest liquid yield (49.6%) compared to highest 58.7% obtained with CH₄. CO and H₂ atmospheres converted more oxygen into CO₂ and H₂O, respectively. GC/MS analysis of the liquid products shows that CO and CO₂ atmospheres produced less methoxy-containing compounds and more monofunctional phenols. The higher heating value of the obtained bio-oil under N₂ atmosphere is only 17.8 MJ/kg, while that under CO and H₂ atmospheres increased to 23.7 and 24.4 MJ/kg, respectively.     

A sequential method to analyze the kinetics of biomass pyrolysis

The kinetics of biomass pyrolysis was studied via a sequential method including two stages. Stage one is to analyze the kinetics of biomass pyrolysis and starts with the determination of unreacted fraction of sample at the maximum reaction rate, (1-α)(m). Stage two provides a way to simulate the reaction rate profile and to verify the appropriateness of kinetic parameters calculated in the previous stage. Filter paper, xylan, and alkali lignin were used as representatives of cellulose, hemicellulose, and lignin whose pyrolysis was analyzed with the assumption of the orders of reaction being 1, 2, and 3, respectively. For most of the biomass pyrolysis, kinetic parameters were properly determined and reaction rate profiles were adequately simulated by regarding the order of reaction as 1. This new method should be applicable to most of the biomass pyrolysis and similar reactions whose (1-α)(m) is acquirable, representative, and reliable.     

Pressurised pyrolysis of Miscanthus using a fixed bed reactor

Miscanthus x giganteus was pyrolysed, in a fixed bed reactor in a constant flow of dinitrogen gas, at a rate of 13°C/min from ambient to 550°C, then held for 25 min at this temperature. The pressures employed ranged from atmospheric to 26 bar. The major compounds identified in the bio-oil were water, phenol, and phenol derivatives. The water contents impact on the usefulness of the bio-oil as a fuel. However, the phenols could provide useful platform chemicals and products. The properties of the char were determined using elemental analyses, surface area measurements using the Brunauer-Emmett-Teller equation, a calorimetric bomb, Scanning Electron Microscopy, and solid state (13)C NMR spectroscopy. The chars were highly carbonised, especially at the higher pressures, and provided thermally stable materials. Pressure impacted greatly on the surface area. Char formed at atmospheric pressure had a surface area of 162 m(2)/g, whereas that from the highest pressure applied was only 0.137 m(2)/g.     

Effect of hot vapor filtration on the characterization of bio-oil from rice husks with fast pyrolysis in a fluidized-bed reactor

To produce high quality bio-oil from biomass using fast pyrolysis, rice husks were pyrolyzed in a 1-5 kg/h bench-scale fluidized-bed reactor. The effect of hot vapor filtration (HVF) was investigated to filter the solid particles and bio-char. The results showed that the total bio-oil yield decreased from 41.7% to 39.5% by weight and the bio-oil had a higher water content, higher pH, and lower alkali metal content when using HVF. One hundred and twelve different chemical compounds were detected by gas chromatography-mass spectrometry (GC-MS). The molecular weight of the chemical compounds from the condenser and the EP when the cyclone was coupled with HVF in the separation system decreased compared with those from the condenser and EP when only cyclone was used.     

Fast pyrolysis of palm kernel cake in a closed-tubular reactor: product compositions and kinetic model

In this study, fast pyrolysis of palm kernel cake (PKC) was carried out in a closed-tubular reactor over a temperature range of 550 to 750 °C with various retention times. The pyrolyzing gas products mainly included CO, CO₂, and light hydrocarbons; it is noted that no hydrogen was detected in the product. In order to investigate the reaction pathway, the kinetic lump model of Liden was applied to verify and calculate all rate constants. The results obtained at different temperatures indicated that the rate constant increased with pyrolysis temperature. Furthermore, the experimental results were in good agreement with the proposed mechanism.     

Pyrolysis of grape bagasse: effect of pyrolysis conditions on the product yields and characterization of the liquid product

In this study, pyrolysis of grape bagasse was investigated with the aim to study the product distribution and their chemical compositions and to identify optimum process conditions for maximizing the bio-oil yield. Particular investigated process variables were temperature (350-600 °C), heating rate (10-50 °C/min) and nitrogen gas flow rate (50-200 cm³/min). The maximum oil yield of 27.60% was obtained at the final pyrolysis temperature of 550 °C, sweeping gas flow rate of 100 cm³/min and heating rate of 50 °C/min in a fixed-bed reactor. The elemental analysis and heating value of the bio-oils were determined, and then the chemical composition of the bio-oil was investigated using chromatographic and spectroscopic techniques such as column chromatography, ¹H NMR and FTIR. The fuel properties of the bio-oil such as flash point, viscosity and density were also determined. The bio-oils obtained from grape bagasse were presented as an environmentally friendly feedstock candidate for bio-fuels.     

Influence of pyrolysis condition on switchgrass bio-oil yield and physicochemical properties

The poor and inconsistent physicochemical properties of bio-oil are inhibiting its industrialized production. We investigated the variability in properties of switchgrass bio-oil produced at three pyrolysis temperatures (T = 450, 500, and 550 °C) and three feedstock moisture contents (MC = 5%, 10%, and 15%) in a 3 × 3 factorial experiment in order to exploit opportunities to improve bio-oil properties through optimization of pyrolysis parameters. Results showed that even with the single type of feedstock and pyrolysis system, the two main factors and their interaction caused large variations in bio-oil yield and most of the measured physicochemical properties. Following improvements of bio-oil properties could be individually achieved by selecting an optimal pyrolysis condition (shown in parenthesis) comparing with the worst case: increase of bio-oil yield by more than twofold (MC = 10%, T = 450 °C), increase of pH by 20.4% from 2.74 to 3.3 (MC = 10%, T = 550 °C), increase of higher heating value by 18.1% from 16.6 to 19.6 MJ/kg (MC = 10%, T = 450 °C), decrease of density by 5.9% from 1.18 to 1.11 g/cm³ (MC = 5%, T = 550 °C), decrease of water content by 36% from 31.4 to 20.1 wt.% (MC = 5%, T = 450 °C), decrease of viscosity by 40% from 28.2 to 17 centistokes (MC = 5%, T = 550 °C), decrease of solid content by 57% from 2.86 to 1.23 wt.% (MC = 15%, T = 550 °C), and decrease of ash content by 41.9% from 0.62 to 0.36 wt.% (MC = 15%, T = 550 °C). There is no single, clear-cut optimal condition that can satisfy the criteria for a bio-oil product with all the desired properties. Trade-offs should be balanced according to the usage of the end-products.     

Development of a supported tri-metallic catalyst and evaluation of the catalytic activity in biomass steam gasification

A supported tri-metallic catalyst (nano-Ni–La–Fe/γ-Al₂O₃) was developed for tar reduction and enhanced hydrogen production in biomass steam gasification, with focuses on preventing coke deposition and sintering effects to lengthen the lifetime of developed catalysts. The catalyst was prepared by deposition–precipitation method and characterized by various analytical approaches. Following that, the activity of catalysts in biomass steam gasification was investigated in a bench-scale combined fixed bed reactor. With presence of the catalyst, the content of hydrogen in gas products was increased to over 10 vol.%, the tar removal efficiency reached 99% at 1073 K, and more importantly the coke deposition on the catalyst surfaces and sintering effects were avoided, leading to a long lifetime of catalysts.     

High efficient conversion of CO2-rich bio-syngas to CO-rich bio-syngas using biomass char: a useful approach for production of bio-methanol from bio-oil

A novel approach for high efficient conversion of the CO₂-rich bio-syngas into the CO-rich bio-syngas was carried out by using biomass char and Ni/Al₂O₃ catalyst, which was successfully applied for production of bio-methanol from bio-oil. After the bio-syngas conditioning, the CO₂/CO ratio prominently dropped from 6.33 to 0.01-0.28. The maximum CO yield in the bio-syngas conditioning process reached about 1.96 mol/(mol CO₂) with a nearly complete conversion of CO₂ (99.5%). The performance of bio-methanol synthesis was significantly improved via the conditioned bio-syngas, giving a maximum methanol yield of 1.32 kg/(kg_catalyst h) with a methanol selectivity of 99%. Main reaction paths involved in the bio-syngas conditioning process have been investigated in detail by using different model mixture gases and different carbon sources.     

Torrefaction of sawdust in a fluidized bed reactor

In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors.     

A detailed one-dimensional model of combustion of a woody biomass particle

A detailed one-dimensional model for combustion of a single biomass particle is presented. It accounts for particle heating up, pyrolysis, char gasification and oxidation and gas phase reactions within and in the vicinity of the particle. The biomass pyrolysis is assumed to take place through three competing reactions yielding char, light gas and tar. The model is validated using different sets of experiments reported in the literature. Special emphasis is placed on examination of the effects of pyrolysis kinetic constants and gas phase reactions on the combustion process which have not been thoroughly discussed in previous works. It is shown that depending on the process condition and reactor temperature, correct selection of the pyrolysis kinetic data is a necessary step for simulation of biomass particle conversion. The computer program developed for the purpose of this study enables one to get a deeper insight into the biomass particle combustion process.