Enhancing the Photovoltaic Performance via Vertical Phase Distribution Optimization in Small Molecule:PC71BM Blends

Bulk heterojunction (BHJ) morphologies are vital to the device performance of organic solar cells (OSCs), including phase separation in lateral and vertical directions. However, the morphology developed from the blend solution is not easily predicted and controlled, especially in the vertical direction, because the BHJ morphology is kinetically frozen during the rapid solvent evaporation process. Here, a simple approach to control BHJ morphologies with optimized phase distribution for small molecule:[6,6]‐phenyl‐C71‐butyric acid methyl ester (PC₇₁ BM) blends by enhancing the substrate temperature during the spin‐coating process. Three molecules with various fluorine atoms in the end acceptor units are selected. The relationship among molecular structures, substrate temperature effects on the morphology, and device performances are symmetrically investigated. Low temperature induces a multiple‐sublayer‐like architecture with significantly varied distributions of composition, morphology, and localized state energy, while high processing temperature induces more uniform film. The short‐circuit current, open‐circuit voltage, and fill factor of the devices are tuned with synergic improvement of efficiency toward over 10% and 11% for conventional and inverted devices. This work reveals the origination of vertical phase segregation, and provides a facile strategy to optimize the hierarchical phase separation for enhancing the performance of OSCs.     

High‐Efficiency Nonfullerene Organic Solar Cells: Critical Factors that Affect Complex Multi‐Length Scale Morphology and Device Performance

Organic solar cells (OSCs) made of donor/acceptor bulk‐heterojunction active layers have been of widespread interest in converting sunlight to electricity. Characterizing of the complex morphology at multiple length scales of polymer:nonfullerene small molecular acceptor (SMA) systems remains largely unexplored. Through detailed characterizations (hard/soft X‐ray scattering) of the record‐efficiency polymer:SMA system with a close analog, quantitative morphological parameters are related to the device performance parameters and fundamental morphology–performance relationships that explain why additive use and thermal annealing are needed for optimized performance are established. A linear correlation between the average purity variations at small length scale (≈10 nm) and photovoltaic device characteristics across all processing protocols is observed in ≈12%‐efficiency polymer:SMA systems. In addition, molecular interactions as reflected by the estimated Flory–Huggins interaction parameters are used to provide context of the room temperature morphology results. Comparison with results from annealed devices suggests that the two SMA systems compared show upper and lower critical solution temperature behavior, respectively. The in‐depth understanding of the complex multilength scale nonfullerene OSC morphology may guide the device optimization and new materials development and indicates that thermodynamic properties of materials systems should be studied in more detail to aid in designing optimized protocols efficiently.     

High Performance Thick‐Film Nonfullerene Organic Solar Cells with Efficiency over 10% and Active Layer Thickness of 600 nm

Developing efficient organic solar cells (OSCs) with relatively thick active layer compatible with the roll to roll large area printing process is an inevitable requirement for the commercialization of this field. However, typical laboratory OSCs generally exhibit active layers with optimized thickness around 100 nm and very low thickness tolerance, which cannot be suitable for roll to roll process. In this work, high performance of thick‐film organic solar cells employing a nonfullerene acceptor F–2Cl and a polymer donor PM6 is demonstrated. High power conversion efficiencies (PCEs) of 13.80% in the inverted structure device and 12.83% in the conventional structure device are achieved under optimized conditions. PCE of 9.03% is obtained for the inverted device with active layer thickness of 500 nm. It is worth noting that the conventional structure device still maintains the PCE of over 10% when the film thickness of the active layer is 600 nm, which is the highest value for the NF‐OSCs with such a large active layer thickness. It is found that the performance difference between the thick active layer films based conventional and inverted devices is attributed to their different vertical phase separation in the active layers.     

Efficient Organic Solar Cell with 16.88% Efficiency Enabled by Refined Acceptor Crystallization and Morphology with Improved Charge Transfer and Transport Properties

Single‐layered organic solar cells (OSCs) using nonfullerene acceptors have reached 16% efficiency. Such a breakthrough has inspired new sparks for the development of the next generation of OSC materials. In addition to the optimization of electronic structure, it is important to investigate the essential solid‐state structure that guides the high efficiency of bulk heterojunction blends, which provides insight in understanding how to pair an efficient donor–acceptor mixture and refine film morphology. In this study, a thorough analysis is executed to reveal morphology details, and the results demonstrate that Y6 can form a unique 2D packing with a polymer‐like conjugated backbone oriented normal to the substrate, controlled by the processing solvent and thermal annealing conditions. Such morphology provides improved carrier transport and ultrafast hole and electron transfer, leading to improved device performance, and the best optimized device shows a power conversion efficiency of 16.88% (16.4% certified). This work reveals the importance of film morphology and the mechanism by which it affects device performance. A full set of analytical methods and processing conditions are executed to achieve high efficiency solar cells from materials design to device optimization, which will be useful in future OSC technology development.     

High‐Performance Large‐Area Organic Solar Cells Enabled by Sequential Bilayer Processing via Nonhalogenated Solvents

While the performance of laboratory‐scale organic solar cells (OSCs) continues to grow over 13%, the development of high‐efficiency large area OSCs still lags. One big challenge is that the formation of bulk heterojunction morphology is an extremely complicated process and the formed morphology is also a highly delicate balance involving many parameters such as domain size, purity, miscibility, etc. The morphology control becomes much more challenging when the device area is scaled up. In this work, a highly efficient (12.9%) nonfullerene organic solar cell processed using a sequential bilayer deposition method from nonhalogenated solvents, is reported. Using this bilayer processing method, the organic solar cells can be scaled up to a larger area (1 cm²) while maintaining a high performance of 11.4% using doctor‐blade‐coating technique. Moreover, as the acceptor is hidden behind the polymer donor, the possibility of degradation by sunlight is lessened. Thus, improved photostability is observed in the bilayer structure device when compared with the bulk heterojunction device. This method offers a truly compatible processing technique for printing large‐area OSC modules.     

Sequential Blade‐Coated Acceptor and Donor Enables Simultaneous Enhancement of Efficiency,Stability, and Mechanical Properties for Organic Solar Cells

As a predominant fabrication method of organic solar cells (OSCs), casting of a bulk heterojunction (BHJ) structure presents overwhelming advantages for achieving higher power conversion efficiency (PCE). However, long‐term stability and mechanical strength are significantly crucial to realize large‐area and flexible devices. Here, controlling blend film morphology is considered as an effective way toward co‐optimizing device performance, stability, and mechanical properties. A PCE of 12.27% for a P‐i‐N‐structured OSC processed by sequential blade casting (SBC) is reported. The device not only outperforms the as‐cast BHJ devices (11.01%), but also shows impressive stability and mechanical properties. The authors corroborate such enhancements with improved vertical phase separation and purer phases toward more efficient transport and collection of charges. Moreover, adaptation of SBC strategy here will result in thermodynamically favorable nanostructures toward more stable film morphology, and thus improving the stability and mechanical properties of the devices. Such co‐optimization of OSCs will pave ways toward realizing the highly efficient, large‐area, flexible devices for future endeavors.     

Time‐Dependent Morphology Evolution of Solution‐Processed Small Molecule Solar Cells during Solvent Vapor Annealing

Morphological modification using solvent vapor annealing (SVA) provides a simple and widely used fabrication option for improving the power conversion efficiencies of solution‐processed bulk heterojunction (BHJ) small molecule solar cells. Previous reports on SVA have shown that this strategy influences the degree of donor/acceptor phase separation and also improves molecular donor ordering. A blend composed of a dithienopyrrole containing oligothiophene as donor (named UU07) and [6,6]‐phenyl‐C61‐butyric acid methyl ester as acceptor is investigated with respect to SVA treatment to explore the dynamics of the BHJ evolution as a function of annealing time. A systematic study of the time dependence of morphology evolution clarifies the fundamental mechanisms behind SVA and builds the structure–property relation to the related device performance. The following two‐stage mechanism is identified: Initially, as SVA time increases, donor crystallinity is improved, along with enhanced domain purity resulting in improved charge transport properties and reduced recombination losses. However, further extending SVA time results in domains that are too large and a few large donor crystallites, depleting donor component in the mixed domain. Moreover, the larger domain microstructure suffers from enhanced recombination and overall lower bulk mobility. This not only reveals the importance of precisely controlling SVA time on gaining morphological control, but also provides a path toward rational optimization of device performance.     

Asymmetric Nonfullerene Small Molecule Acceptors for Organic Solar Cells

Symmetry breaking provides a new material design strategy for nonfullerene small molecule acceptors (SMAs). The past 10 years have witnessed significant advances in asymmetric nonfullerene SMAs in organic solar cells (OSCs) with power conversion efficiency (PCE) increasing from ≈1% to ≈14%. In this review, the progress of asymmetric nonfullerene SMAs, including early reports of asymmetric nonfullerene SMAs, asymmetric PDI‐based nonfullerene SMAs, and asymmetric acceptor–donor–acceptor (A–D–A)‐type nonfullerene SMAs, is summarized. The structure–property relationships and the perspectives for future development of asymmetric nonfullerene SMAs are also discussed.     

Overcoming the “Light‐Soaking” Issue in Inverted Organic Solar Cells by the Use of Al:ZnO Electron Extraction Layers

A common phenomenon of organic solar cells (OSCs) incorporating metal‐oxide electron extraction layers is the requirement to expose the devices to UV light in order to improve device characteristics – known as the so‐called “light‐soaking” issue. This behaviour appears to be of general validity for various metal‐oxide layers, various organic donor/acceptor systems, and regardless if single junction devices or multi stacked cells are considered. The requirement of UV exposure of OSCs may impose severe problems if substrates with limited UV transmission, UV blocking filters or UV to VIS down‐conversion concepts are applied. In this paper, we will demonstrate that this issue can be overcome by the use of Al doped ZnO (AZO) as electron extraction interlayer. In contrast to devices based on TiO_x and ZnO, the AZO devices show well‐behaved solar cell characteristics with a high fill factor (FF) and power conversion efficiency (PCE) even without the UV spectral components of the AM1.5 solar spectrum. As opposed to previous claims, our results indicate that the origin of s‐shaped characteristics of the OSCs is the metal‐oxide/organic interface. The electronic structures of the TiO_x/fullerene and AZO/fullerene interfaces are studied by photoelectron spectroscopy, revealing an electron extraction barrier for the TiO_x/fullerene case and facilitated electron extraction for AZO/fullerene. These results are of general relevance for organic solar cells based on various donor acceptor active systems.     

Unifying Charge Generation,Recombination, and Extraction in Low‐Offset Non‐Fullerene Acceptor Organic Solar Cells

Even though significant breakthroughs with over 18% power conversion efficiencies (PCEs) in polymer:non‐fullerene acceptor (NFA) bulk heterojunction organic solar cells (OSCs) have been achieved, not many studies have focused on acquiring a comprehensive understanding of the underlying mechanisms governing these systems. This is because it can be challenging to delineate device photophysics in polymer:NFA blends comprehensively, and even more complicated to trace the origins of the differences in device photophysics to the subtle differences in energetics and morphology. Here, a systematic study of a series of polymer:NFA blends is conducted to unify and correlate the cumulative effects of i) voltage losses, ii) charge generation efficiencies, iii) non‐geminate recombination and extraction dynamics, and iv) nuanced morphological differences with device performances. Most importantly, a deconvolution of the major loss processes in polymer:NFA blends and their connections to the complex BHJ morphology and energetics are established. An extension to advanced morphological techniques, such as solid‐state NMR (for atomic level insights on the local ordering and donor:acceptor π? π interactions) and resonant soft X‐ray scattering (for donor and acceptor interfacial area and domain spacings), provide detailed insights on how efficient charge generation, transport, and extraction processes can outweigh increased voltage losses to yield high PCEs.     

Multiple Cases of Efficient Nonfullerene Ternary Organic Solar Cells Enabled by an Effective Morphology Control Method

Ternary organic solar cells (OSCs) have attracted much research attention, as they can maintain the simplicity of the single‐junction device architecture while broadening the absorption range of OSCs. However, one main challenge that limits the development of ternary OSCs is the difficulty in controlling the morphology of ternary OSCs. In this paper, an effective approach to control the morphology is presented that leads to multiple cases of efficient nonfullerene ternary OSCs with efficiencies of up to 11.2%. This approach is based on a donor polymer with strong temperature dependent aggregation properties processed from hot solutions without any solvent additives and a pair of small molecular acceptors (SMAs) that have similar surface tensions and thus low propensity to form discrete phases. Such a ternary blend exhibits a simplified bulk‐heterojunction morphology that is similar to the morphology of previously reported binary blends. As a result, an almost linear relationship between V_OC and film composition is observed for all nonfullerene ternary devices. Meanwhile, by carefully designing a control system with a large interfacial tension, a different phase separation and V_OC dependence is demonstrated. This morphology control approach can be applicable to more material systems and accelerates the development of the ternary OSC field.     

Sequentially Deposited versus Conventional Nonfullerene Organic Solar Cells: Interfacial Trap States,Vertical Stratification,and Exciton Dissociation

Bulk heterojunction (BHJ) nonfullerene organic solar cells prepared from sequentially deposited donor and acceptor layers (sq‐BHJ) have recently been shown to be highly efficient, environmentally friendly, and compatible with large area and roll‐to‐roll fabrication. However, the related photophysics at donor‐acceptor interface and the vertical heterogeneity of donor‐acceptor distribution, critical for exciton dissociation and device performance, have been largely unexplored. Herein, steady‐state and time‐resolved optical and electrical techniques are employed to characterize the interfacial trap states. Correlating with the luminescent efficiency of interfacial states and its nonradiative recombination, interfacial trap states are characterized to be about 40% more populated in the sq‐BHJ devices than the as‐cast BHJ (c‐BHJ), which probably limits the device voltage output. Cross‐sectional energy‐dispersive X‐ray spectroscopy and ultraviolet photoemission spectroscopy depth profiling directly visualize the donor–acceptor vertical stratification with a precision of 1–2 nm. From the proposed “needle” model, the high exciton dissociation efficiency is rationalized. This study highlights the promise of sequential deposition to fabricate efficient solar cells, and points toward improving the voltage output and overall device performance via eliminating interfacial trap states.     

Effect of Ring‐Fusion on Miscibility and Domain Purity: Key Factors Determining the Performance of PDI‐Based Nonfullerene Organic Solar Cells

Compared to the rapid development of nonfullerene organic solar cells (OSCs) based on the state‐of‐the‐art indacenodithiophene (IDT)‐based small molecule acceptors (SMAs), the progress for perylene diimide (PDI)‐based electron acceptors has lagged behind owing to the lack of understanding on the structure–morphology–performance relationship of PDI SMAs. Given the ease of synthesis for PDIs and their high intrinsic electron mobility, it is crucial to identify key material parameters that influence the polymer:PDI blend morphology and to develop rational approaches for molecular design toward high‐performance PDI‐based SMAs. In this study, three pairs of PDI‐based SMAs with and without ring‐fusion are investigated and it is found that ring‐fusion and domain purity are the key structural and morphological factors determining the fill factors (FFs) and efficiencies of PDI‐based nonfullerene OSCs. This data shows that nonfullerene OSCs based on the ring‐fused PDI‐based SMAs exhibit much higher average domain purity and thus increased charge mobilities, which lead to enhanced FFs compared to those solar cells based on nonfused PDIs. This is explained by higher Florry Huggins interaction parameters as observed by melting point depression measurements. This study suggests that increasing repulsive molecular interactions to lower the miscibility between the polymer donor and PDI acceptor is the key to improve the FF and performance of PDI‐based devices.     

Precise Control of Phase Separation Enables 12% Efficiency in All Small Molecule Solar Cells

Compared to conjugated polymers, small‐molecule organic semiconductors present negligible batch‐to‐batch variations, but presently provide comparatively low power conversion efficiencies (PCEs) in small‐molecular organic solar cells (SM‐OSCs), mainly due to suboptimal nanomorphology. Achieving precise control of the nanomorphology remains challenging. Here, two new small‐molecular donors H13 and H14 , created by fluorine and chlorine substitution of the original donor molecule H11 , are presented that exhibit a similar or higher degree of crystallinity/aggregation and improved open‐circuit voltage with IDIC‐4F as acceptor. Due to kinetic and thermodynamic reasons, H13 ‐based blend films possess relatively unfavorable molecular packing and morphology. In contrast, annealed H14 ‐based blends exhibit favorable characteristics, i.e., the highest degree of aggregation with the smallest paracrystalline π–π distortions and a nanomorphology with relatively pure domains, all of which enable generating and collecting charges more efficiently. As a result, blends with H13 give a similar PCE (10.3%) as those made with H11 (10.4%), while annealed H14 ‐based SM‐OSCs have a significantly higher PCE (12.1%). Presently this represents the highest efficiency for SM‐OSCs using IDIC‐4F as acceptor. The results demonstrate that precise control of phase separation can be achieved by fine‐tuning the molecular structure and film formation conditions, improving PCE and providing guidance for morphology design.     

Morphology and Efficiency: The Case of Polymer/ZnO Solar Cells

The performance of polymer solar cells critically depends on the morphology of the interface between the donor‐ and acceptor materials that are used to create and transport charge carriers. Solar cells based on poly(3‐hexylthiophene) and ZnO were fully characterized in terms of their efficiency and three‐dimensional (3D) morphology on the nanoscale. Here, we establish a quantitative link between efficiency and morphology by using the experimental 3D morphology as direct input for a 3D optoelectronic device model. This model includes the effects of exciton diffusion and quenching; space‐charge; recombination, generation, drift and diffusion of charge carriers; and the injection/extraction of carriers at the contacts. The observed trend in internal quantum efficiency as a function of layer thickness is reproduced with a single set of parameters. Several morphological aspects that determine the internal quantum efficiency are discussed and compared to other organic solar cells. This first direct use of morphological data in an optoelectronic device model highlights the importance of morphology in solar cells.     

Achieving Both Enhanced Voltage and Current through Fine‐Tuning Molecular Backbone and Morphology Control in Organic Solar Cells

It is a great challenge to simultaneously improve the two tangled parameters, open circuit voltage (V_oc) and short circuit current density (J_sc) for organic solar cells (OSCs). Herein, such a challenge is addressed by a synergistic approach using fine‐tuning molecular backbone and morphology control simultaneously by a simple yet effective side chain modulation on the backbone of an acceptor–donor–acceptor (A–D–A)‐type acceptor. With this, two terthieno[3,2‐b]thiophene (3TT) based A–D–A‐type acceptors, 3TT‐OCIC with backbone modulation and 3TT‐CIC without such modification, are designed and synthesized. Compared with the controlled molecule 3TT‐CIC, 3TT‐OCIC shows power conversion efficiency (PCE) of 13.13% with improved V_oc of 0.69 V and J_sc of 27.58 mA cm^?2, corresponding to PCE of 12.15% with V_oc of 0.65 V and J_sc of 27.04 mA cm^?2 for 3TT‐CIC–based device. Furthermore, with effective near infrared absorption, 3TT‐OCIC is used as the rear subcell acceptor in a tandem device and gave an excellent PCE of 15.72%.     

Design of Nonfullerene Acceptors with Near‐Infrared Light Absorption Capabilities

A series of narrow bandgap electron acceptors is designed and synthesized for efficient near‐infrared (NIR) organic solar cells. Extending π‐conjugation of donor frameworks leads to an intense intramolecular charge transfer, resulting in broad absorption profiles with band edge reaching 950 nm. When blended with an electron donor polymer PTB7‐Th, IOTIC‐2F exhibits efficient charge transfer even with a small energetic offset, so as to achieve a large photogenerated current over 22 mA cm^?2 with small energy losses (≈0.49 eV) in solar cell devices. With an intense NIR absorbance, PTB7‐Th:IOTIC‐2F‐based cells achieve a power conversion efficiency of 12.1% with good visible transparency (52% transmittance from 370 to 740 nm). Analysis of film morphology reveals that processing with solvent additives enhances crystalline features of acceptor components, while keeping an appropriate level of donor:acceptor intermixing in the binary blends. The incorporation of the third component, ITIC‐2F, into the PTB7‐Th:IOTIC‐2F blends increases the device efficiency up to 12.9%. The improvement is assigned to the cascaded energy‐level structure and desirable nanoscale phase separation of the ternary blends, which is beneficial to the photocurrent generation. This work provides an efficient molecular design strategy to optimize nonfullerene acceptor properties for efficient NIR organic photovoltaics.     

Additive‐Free Organic Solar Cells with Power Conversion Efficiency over 10%

Nowadays, solvent additives are widely used in organic solar cells (OSCs) to tune the nano‐morphology of the active blend film and enhance the device performance. With their help, power conversion efficiencies (PCEs) of OSCs have recently stepped over 10%. However, residual additive in the device can induce undesirable morphological change and also accelerate photo‐oxidation degradation of the active blend film. Thereby, their involvements are actually unfavorable for practical applications. Here, a donor material PThBDTP is employed, and PThBDTP:PC71BM based OSCs are fabricated. A PCE of over 10% is achieved without using any additives and film post‐treatments. The device displays a high open‐circuit voltage of 0.977 V, a large short‐circuit current density of 13.49 mA cm^‐2, and a high fill factor of 76.3%. These results represent an important step towards developing high‐efficiency additive‐free OSCs.     

Insights from Machine Learning Techniques for Predicting the Efficiency of Fullerene Derivatives‐Based Ternary Organic Solar Cells at Ternary Blend Design

Ternary organic solar cells (OSCs) have progressed significantly in recent years due to the sufficient photon harvesting of the blend photoactive layer including three absorption‐complementary materials. With the rapid development of highly efficient ternary OSCs in photovoltaics, the precise energy‐level alignment of the three active components within ternary OSC devices should be taken into account. The machine‐learning technique is a computational method that can effectively learn from previous historical data to build predictive models. In this study, a dataset of 124 fullerene derivatives‐based ternary OSCs is manually constructed from a diverse range of literature along with their frontier molecular orbital theory levels, and device structures. Different machine‐learning algorithms are trained based on these electronic parameters to predict photovoltaic efficiency. Thus, the best predictive capability is provided by using the Random Forest approach beyond other machine‐learning algorithms in the dataset. Furthermore, the Random Forest algorithm yields valuable insights into the crucial role of lowest unoccupied molecular orbital energy levels of organic donors in the performance of ternary OSCs. The outcome of this study demonstrates a smart strategy for extracting underlying complex correlations in fullerene derivatives‐based ternary OSCs, thereby accelerating the development of ternary OSCs and related research fields.     

Donor–Acceptor Shape Matching Drives Performance in Photovoltaics

While the demonstrated power conversion efficiency of organic photovoltaics (OPVs) now exceeds 10%, new design rules are required to tailor interfaces at the molecular level for optimal exciton dissociation and charge transport in higher efficiency devices. We show that molecular shape‐complementarity between donors and acceptors can drive performance in OPV devices. Using core hole clock (CHC) X‐ray spectroscopy and density functional theory (DFT), we compare the electronic coupling, assembly, and charge transfer rates at the interface between C₆₀ acceptors and flat‐ or contorted‐hexabenzocorone (HBC) donors. The HBC donors have similar optoelectronic properties but differ in molecular contortion and shape matching to the fullerene acceptors. We show that shape‐complementarity drives self‐assembly of an intermixed morphology with a donor/acceptor (D/A) ball‐and‐socket interface, which enables faster electron transfer from HBC to C₆₀. The supramolecular assembly and faster electron transfer rates in the shape complementary heterojunction lead to a larger active volume and enhanced exciton dissociation rate. This work provides fundamental mechanistic insights on the improved efficiency of organic photovoltaic devices that incorporate these concave/convex D/A materials.