实验室模拟高负荷SPAC厌氧反应器运行

采用模拟废水, 对新型高负荷螺旋式自循环(Spiral automatic circulation, SPAC)厌氧反应器的运行性能进行了实验室模拟研究。结果表明: 在30oC, 水力停留时间(HRT)为12 h, 进水COD浓度从8000 mg/L升至20 000 mg/L的条件下, 反应器的COD去除率为91.1%~95.7%, 平均去除率为93.6％。在进水浓度为20 000 mg/L, HRT由5.95 h缩短至1.57 h的工况下, COD去除率从96.0%降低至78.7%, 反应器达到最高容积负荷率306 g COD/(L·d), 最大容积COD去除率240 g/(L·d), 最高容积产气率131 L/(L·d)。该反应器对基质浓度的连续提升具有良好的适应能力。进水COD浓度由8000 mg/L提升至20 000 mg/L时, 出水COD浓度一直处在较低水平(平均为852?mg/L), 容积COD去除率和容积产气率分别提高162%和119%。该反应器对HRT的连续缩短也有良好的适应能力。HRT由5.95 h缩短至1.57 h时,反应器容积COD去除率和容积产气率分别升高191%和195%。     

Effect of effluent recycling and shock loading on the biodegradation of complex phenolic mixture in hybrid UASB reactors

This study describes the feasibility of anaerobic treatment of synthetic coal wastewater using four identical 13.5L (effective volume) bench scale hybrid up flow anaerobic sludge blanket (HUASB) reactors (R1, R2, R3 and R4) under mesophilic (27+/-5 degrees C) conditions. Synthetic coal wastewater with an average chemical oxygen demand (COD) of 2240 mg/L and phenolics concentration of 752 mg/L was used as substrate. Effluent recirculation was employed at four different effluent to feed recirculation ratios (R/F) of 0.5, 1.0, 1.5 and 2.0 for 100 days to study the effect of recirculation on the performance of the reactors. Phenolics and COD removal was found to improve with increase in effluent recirculation. An effluent to feed recycle ratio of 1.0 resulted in maximum removal of phenolics and COD. Phenolics and COD removal improved from 88% and 92% to 95% each, respectively. The concentration of volatile fatty acids in the effluent was lower than the influent when effluent to feed recirculation was employed. Effect of shock loading on the reactors revealed that phenolics shock load up to 2.5 times increase in the normal input phenolics concentration in the form of continuous shock load for 4days did not affect the reactors performance irreversibly.     

Textiles wastewater treatment using anoxic filter bed and biological wriggle bed-ozone biological aerated filter

In this study, the performance of the anoxic filter bed and biological wriggle bed-ozone biological aerated filter (AFB-BWB-O₃-BAF) process treating real textile dyeing wastewater was investigated. After more than 2 month process operation, the average effluent COD concentration of the AFB, BWB, O₃-BAF were 704.8 mg/L, 294.6 mg/L and 128.8 mg/L, with HRT being 8.1-7.7 h, 9.2 h and 5.45 h, respectively. Results showed that the effluent COD concentration of the AFB decreased with new carriers added and the average removal COD efficiency was 20.2%. During operation conditions, HRT of the BWB and O₃-BAF was increased, resulting in a decrease in the effluent COD concentration. However, on increasing the HRT, the COD reduction capability expressed by the unit carrier COD removal loading of the BWB reactor increased, while that of the O₃-BAF reactor decreased. This study is a beneficial attempt to utilize the AFB-BWB-O₃-BAF combine process for textile wastewater treatment.     

Application of the UASB inoculated with flocculent and granular sludge in treating sewage at different hydraulic shock loads

The aim of this work was to investigate the resistance to hydraulic shock loads of flocculent versus granular sludge used in UASB reactors treating sewage with high solids content. Step-wise shock loads were conducted through decreasing HRT to examine the extent of reducing this parameter without significantly changing COD removal efficiency of the reactor. The lowest HRT of 4h resulted in only 3-4% reduction in the COD removal efficiency and the effluent contained low VFAs. Both sludge types have been also tested under transient hydraulic shock loads, which represent the wide variations between peak and average sewage flows occurring in small communities (rural areas). Up to 6 times the average flow no significant impact was observed on reactor performance except during and few hours after applying the shock loads.     

Aerobic treatment of dairy wastewater with sequencing batch reactor systems

Performances of single-stage and two-stage sequencing batch reactor (SBR) systems were investigated for treating dairy wastewater. A single-stage SBR system was tested with 10,000 mg/l chemical oxygen demand (COD) influent at three hydraulic retention times (HRTs) of 1, 2, and 3 days and 20,000 mg/l COD influent at four HRTs of 1, 2, 3, and 4 days. A 1-day HRT was found sufficient for treating 10,000-mg/l COD wastewater, with the removal efficiency of 80.2% COD, 63.4% total solids, 66.2% volatile solids, 75% total Kjeldahl nitrogen, and 38.3% total nitrogen from the liquid effluent. Two-day HRT was believed sufficient for treating 20,000-mg/l COD dairy wastewater if complete ammonia oxidation is not desired. However, 4-day HRT needs to be used for achieving complete ammonia oxidation. A two-stage system consisting of an SBR and a complete-mix biofilm reactor was capable of achieving complete ammonia oxidation and comparable carbon, solids, and nitrogen removal while using at least 1/3 less HRT as compared to the single SBR system.     

Mesophilic anaerobic digestion in a fluidised-bed reactor of wastewater from the production of protein isolates from chickpea flour

A study of the anaerobic digestion of wastewater derived from the production of protein isolates from chickpea flour was carried out in a laboratory-scale, mesophilic (35 °C) fluidised-bed reactor with saponite as bacterial support. Soluble chemical oxygen demand (SCOD) removal efficiencies in the range of 96.8–85.2% were achieved in the reactor at organic loading rates (OLR) of between 0.58 and 2.10 g chemical oxygen demand (COD)/l per day, hydraulic retention times (HRT) of between 14.9 and 4.5 days and average feed COD concentration of 9.1 g/l. Eighty-five percent of feed COD could be removed up to OLR of 2.1 g COD/l per day. The yield coefficient of methane production was 0.34 l of methane (at STP) per gram COD removed and was virtually independent of the OLR applied. Because the buffering capacity of the experimental system was maintained at favourable levels with excess total alkalinity present at all loadings, the rate of methanogenesis was not affected by loading. Experimental data indicated that a total alkalinity in the range of 1090–2130 mg/l as CaCO₃ was sufficient to prevent the pH from decreasing to below 7.2 for OLR of up to 2.7 g COD/l per day. The volatile fatty acid (VFA) levels and the VFA/alkalinity ratio were lower than the suggested limits for digester failure (0.3–0.4) for OLR and HRT up to 2.7 g COD/l per day and 3.5 days, respectively. For a HRT of 2.8 days (OLR of 3.00 g COD/l per day) the start of acidification was observed in the reactor.     

Stimulation of conversion rates and bacterial activity in a silage-fed two-phase biogas process by initiating liquid recirculation

The effects of liquid recirculation on a liquefaction-acidogenic reactor in an anaerobic two-phase digesting system operating with grass-clover silage was studied during 40 days after initiating recirculation of effluent from the methanogenic reactor to the liquefaction-acidogenic reactor. An increase in alkalinity and, thus, an increase in pH from 5.2 to 6.0 occurred in the liquefaction-acidogenic reactor. During the same period, a 10-fold increase (from 0.2 to 1.9 g·l^–1·h^–1) in the degradation rate of mannitol and an almost 9-fold increase in the activity of hydrogenotrophic methanogens was observed. The estimated number of these bacteria increased by one order of magnitude. The average degradation rate of lactate increased 3-fold, probably as a consequence of the more efficient hydrogen consumption by the hydrogenotrophic methanogens. An observed increase in net mineralization of organic nitrogen compounds was probably the main reason for an enhanced net production of organic acids (from 0.2 to 0.9 g·l^–1·d^–1). The liquefaction of cellulose and hemicellulose was low from the start of recirculation (3% and 20% reduction, respectively) and did not seem to be affected by the liquid recirculation. This was in accordance with the low number of cellulose degraders (4.0·10² counts·ml^–1) observed. The results from this investigation show that the initiation of liquid recirculation in silage-fed two-phase biogas processes will stimulate the activity of hydrogenotrophic methanogens in the liquefaction-acidogenic reactor. This will lead to more thermodynamically favourable conditions for acidification reactions which are dependent upon interspecies transfer of reducing equivalents.Abbreviations COD chemical oxygen demand - CSTR completely stirred tank reactor - HRT hydraulic retention time - LA-reactor liquefaction-acidogenic reactor - M-reactor methanogenic reactor - MPN most probable number - OLR organic loading rate - SMA specific methanogenic activity - SRT solids retention time - TKN total Kjeldahl nitrogen - ts total solids - tss total suspended solids - vs volatile solids - vss volatile suspended solids     

Performance evaluation of a mesophilic anaerobic fluidized-bed reactor treating wastewater derived from the production of proteins from extracted sunflower flour

A study of the anaerobic digestion of wastewater derived from the production of protein isolates from extracted sunflower flour was carried out in a laboratory-scale, mesophilic (35 degrees C) fluidized-bed reactor with saponite as bacterial support. Chemical oxygen demand (COD) removal efficiencies in the range of 98.3-80.0% were achieved in the reactor at organic loading rates (OLR) of between 0.6 and 9.3 g COD/I d, hydraulic retention times (HRT) of between 20.0 and 1.1 d and average feed COD concentration of 10.6 g/l. Eighty percent of feed COD could be removed up to OLR of 9.3 g COD/l d. The yield coefficient of methane production was 0.33 l of methane (at STP) per gram of COD removed and was virtually independent of the OLR applied. Because the buffering capacity of the experimental system was maintained at favorable levels with excess total alkalinity present at all loadings, the rate of methanogenesis was not affected by loading. The experimental data indicated that a total alkalinity in the range of 2,000-2,460 mg/l as CaCO3 was sufficient to prevent the pH from dropping to below 7.0 for OLR of up to 9.3 g COD/l d. The volatile fatty acid (VFA) levels and the VFA/alkalinity ratio were lower than the suggested limits for digester failure (0.3-0.4) for OLR and HRT up to 9.3 g COD/l d and 1.1 d, respectively. For a HRT of 0.87 d (OLR of 12.1 g COD/l d) the start of acidification was observed in the reactor.     

Anaerobic digestion of a petrochemical effluent using an anaerobic hybrid digester

Summary An anaerobic hybrid reactor was used in the anaerobic treatment of an acidic petrochemical effluent. An organic loading rate of 20.04 kg COD/(m³d) at a HRT of 17 hours was obtained with a volatile fatty acid removal of 91%, and COD removal of 84%. A final reactor effluent containing 44 mg/l ammonia nitrogen and 12.3 mg/l PO₄-P was produced.     

Comparison of CSTR and UASB reactor configuration for the treatment of sulfate rich wastewaters under acidifying conditions

The effects of lowering the operational pH from 6 to 5 on mesophilic (30 °C) sulfate reduction during the acidification of sucrose at an organic loading rate of 5 gCOD (l_reactor d)⁻¹ and at a COD/SO₄²⁻ ratio of 4 were evaluated in a CSTR and in a UASB reactor. The HRT was 24 h and 10 h, respectively. Acidification was complete in both reactors at pH 6 and the lowering of the operational pH to 5 did not affect the acidification efficiency in the CSTR but decreased the acidification efficiency of the UASB to 72%. The decrease to pH 5 caused an increase in the effluent butyrate and ethanol concentrations in both reactors. Lowering the pH from 6 to 5 caused a decrease in sulfate reduction efficiencies in both reactors, from 43% to 25% in the CSTR and from 95% to 34% in the UASB reactor. The acidification and sulfate reduction efficiencies at pH 5 could be increased to 94% and 67%, respectively, by increasing the HRT of the UASB reactor to 24 h.     

A pilot-scale study of total volatile fatty acids production by anaerobic fermentation of sewage in fixed-bed and suspended biomass reactors

A comparative study of a fermentation process for total volatile fatty acids (TVFA) production using pilot-scale fixed-bed (FAS) and suspended biomass (FER) reactors in which similar operational conditions was carried out. The influence of the changes of ambient temperatures at fixed operational conditions was also studied. Oxidation–reduction potential (ORP) increased and effluent pH decreased as the hydraulic retention time (HRT) decreased, which was favourable for TVFA production. Equations describing the ORP and pH variations with the HRT were obtained. ORP variation with HRT for FAS and FER reactors followed a logarithmic function with a regression coefficient, R², equal to 0.98. The variations of pH with HRT followed polynomial functions with regression coefficients of 0.96 and 0.98 for FAS and FER reactors, respectively. Hydrolysis process increased with the experiment duration. At the beginning of the experiment, effluent soluble COD (SCOD) decreased with respect to the influent but further effluent SCOD increased showing higher values compared to the influent. Cold temperatures were more favourable than summer temperatures for the accumulation of TVFA at the liquid effluent. The FAS reactor was more effective in the production of TVFA than the FER reactor. The maximum yields of TVFA were obtained at an organic volumetric loading rate (B_V) of 1.9 g COD/l per day, corresponding to an HRT of 3.4 h, for both reactors. A maximum increase of ammonia and phosphorus was observed at the maximum value of HRT coinciding with an increase of pH and a decrease of ORP, as could be previously observed. The average P/SCOD ratio for the influent and effluent were 0.06 and 0.05, respectively, for FAS and FER reactors. The average Ammonia/SCOD ratio for the influent and effluent were 0.15 and 0.14, respectively. These results demonstrate that effluent quality was improved by the treatment employed in case a further process of nutrient removal is carried out.     

Bioaugmentation and treatment of cephalexin drug-based pharmaceutical effluent in an upflow anaerobic fluidized bed system

Cephalexin is a constituent of the cephalosporin group used for the treatment of bronchitis and other heart diseases due to its enhanced oral activity. The effluent from these industries contains a disintegrated form of the drug contributing high chemical oxygen demand (COD), volatile solids and organic solvent. A laboratory-scale study was conducted to evaluate the efficiency of a fluidized bed reactor operated under anaerobic condition with bioaugmentation to treat the cephalexin containing pharmaceutical factory effluent. The main objective of the study was to show that bioaugmentation could be used to promote biological treatment to applications where conventional operation might be difficult or unfavourable. The effluent, with COD of 12,000-15,000 mg/l, was diluted and studied in single and multiple inoculation experiments with hydraulic retention times of 3-12 h. The removal efficiency after inoculation from an anaerobic sequencing batch reactor was related to influent concentration, mass of inoculum and hydraulic retention time characterized by calculating the initial food to microorganism ratio. Continuous COD removal efficiency attained a maximum value of 88.5% using bioaugmentation through periodic addition of acclimated cells every 2 days with 30-73.2 g of cells from an off-line enricher-reactor.     

Comparison of CSTR and UASB reactor configuration for the treatment of sulfate rich wastewaters under acidifying conditions

The effects of lowering the operational pH from 6 to 5 on mesophilic (30 °C) sulfate reduction during the acidification of sucrose at an organic loading rate of 5 gCOD (l_reactor d)⁻¹ and at a COD/SO₄²⁻ ratio of 4 were evaluated in a CSTR and in a UASB reactor. The HRT was 24 h and 10 h, respectively. Acidification was complete in both reactors at pH 6 and the lowering of the operational pH to 5 did not affect the acidification efficiency in the CSTR but decreased the acidification efficiency of the UASB to 72%. The decrease to pH 5 caused an increase in the effluent butyrate and ethanol concentrations in both reactors. Lowering the pH from 6 to 5 caused a decrease in sulfate reduction efficiencies in both reactors, from 43% to 25% in the CSTR and from 95% to 34% in the UASB reactor. The acidification and sulfate reduction efficiencies at pH 5 could be increased to 94% and 67%, respectively, by increasing the HRT of the UASB reactor to 24 h.     

Decolourisation of a synthetic textile effluent using a bacterial consortium

In the present study we examined the performance of a thermoalkalophilic bacterial consortium, where the predominant strain was Bacillus sp. SF, in the degradation of Reactive Black 5 (RB5). We used a reactor working in continuous mode and investigated the effects of pH, hydraulic retention time (HRT) and several added salts on colour and chemical oxygen demand (COD) reductions. For the chosen operational conditions (pH 9, 55 degrees C and HRT of 12 h) the efficiencies achieved were 91.2 +/- 0.8 % for colour removal and 81.2% for COD removal. The system tolerated, with no significant decrease in colour removal efficiency, 30 g/L Na(2)SO(4), Na(2)CO(3) or NaCl. The latter two salts, however, led to a reduction in COD removal of 30% and 50%, respectively. The system proved to be very effective in the decolourisation of C.I. RB5 under alkaline conditions and at a comparatively high temperature.     

Anaerobic membrane reactor with phase separation for the treatment of cheese whey

Two-phase anaerobic digestion of cheese whey was investigated in a system consisting of a stirred acidogenic reactor followed by a stirred methanogenic reactor, the latter being coupled to a membrane filtration system to enable removal of soluble effluent whilst retaining solids. The acidogenic reactor was operated at a hydraulic retention time (HRT) of one day, giving maximum acidification of 52.25% with up to 5 g/l volatile fatty acids, of which 63.7% was acetic acid and 24.7% was propionic acid. The methanogenic reactor received an organic load up to 19.78 g COD/ld, corresponding to a HRT of 4 days, at which 79% CODs and 83% BOD(5) removal efficiencies were obtained. Average removals of COD, BOD(5) and TSS in the two-phase anaerobic digestion process were 98.5%, 99% and 100%, respectively. The daily biogas production exceeded 10 times reactor volume and biogas methane content was greater than 70%.     

An integrated process for the treatment of CETP wastewater using coagulation, anaerobic and aerobic process

The aim of this study was to treat the wastewater collected from equalization tank of Common Effluent Treatment Plant (CETP), which was a mixture of waste coming from 525 small-scale industries manufacturing textile and dyestuff intermediate, pigments and pharmaceuticals. Initially a pretreatment using ferric chloride and lime was carried out to increase the biodegradability (BOD(5)/COD) of the effluent, which showed color removal of 74% and COD reduction of 75% at a concentration of 10 and 4 g/L. respectively. The biological treatment system using anaerobic fixed film reactor was investigated as secondary treatment. A mixture of bacterial consortium DMAB and cowdung slurry was used for the formation of biofilm. The effect of hydraulic retention time (HRT) and organic loading rate (OLR) on the efficiency of treatment of anaerobic reactor was analysed. Subsequent aerobic treatment after anaerobic step using aerobic culture Pseudomonas aeroginosa helped in further removal of COD and color. Formation of aromatic amines during anaerobic treatment was mineralized by sequential aerobic treatment.     

Influence of organic shock loads in an ASBBR treating synthetic wastewater with different concentration levels

Safe application of the anaerobic sequencing biofilm batch reactor (ASBBR) still depends on deeper insight into its behavior when faced with common operational problems in wastewater treatments such as tolerance to abrupt variations in influent concentration, so called shock loads. To this end the current work shows the effect of organic shock loads on the performance of an ASBBR, with a useful volume of 5L, containing 0.5-cm polyurethane cubes and operating at 30 degrees C with mechanical stirring of 500 rpm. In the assays 2L of two types of synthetic wastewater were treated in 8-h cycles. Synthetic wastewater I was based on sucrose-amide-cellulose with concentration of 500 mg COD/L and synthetic wastewater II was based on volatile acids with concentration ranging from 500 to 2000 mg COD/L. Organic shock loads of 2-4 times the operation concentration were applied during one and two cycles. System efficiency was monitored before and after application of the perturbation. When operating with concentrations from 500 to 1000 mg COD/L and shock loads of 2-4 times the influent concentration during one or two cycles the system was able to regain stability after one cycle and the values of organic matter, total and intermediate volatile acids, bicarbonate alkalinity and pH were similar to those prior to the perturbations. At a concentration of 2000 mg COD/L the reactor appeared to be robust, regaining removal efficiencies similar to those prior to perturbation at shock loads twice the operation concentration lasting one cycle and stability was recovered after two cycles. However, for shock loads twice the operation concentration during two cycles and shock loads four times the operation concentration during one or two cycles filtered sample removal efficiency decreased to levels different from those prior to perturbation, on an average of 90-80%, approximately, yet the system managed to attain stability within two cycles after shock application. Therefore, this investigation envisions the potential of full scale application of this type of bioreactor which showed robustness to organic shock loads, despite discontinuous operation and the short times available for treating total wastewater volume.     

Studies on SAGO wastewater treatment using anaerobic rotating biological contactor

Experimental studies were done in a laboratory scale Anaerobic Rotating Biological Contactor (RBC), for treatment of Synthetic sago wastewater. This paper describes the development and laboratory testing of an Anaerobic RBC process that couples the advantages of the fixed film horizontal flow RBC process with the high strength, starch degradation capabilities of anaerobic systems. The reactor was operated at ambient temperature and was subjected to organic and hydraulic loading rates. The reactor performance with respect to Chemical Oxygen Demand (COD) removal, alkalinity, volatile acids at each stage and biogas production were evaluated. The Anaerobic RBC reactor liquid volume is 70 litres and total disc surface area is 4.45 m². The reactor was operated with about 100% of the disc area submerged and with a rotational speed held constant at 9?rev/min. The synthetic sago wastewater was started with a COD value of 1087?mg/l at a hydraulic retention time(HRT) of 42?h and it was varied till maximum COD of 9522?mg/l. From the present study, the optimum COD load was found to be 6860?mg/l with a COD removal efficiency of 97.2%.With this optimum COD load, hydraulic loading rate(HLR) study was done at 24?h to 48?h HRT. COD removal efficiencies at hydraulic loading rates were compared with the work of Subrahmanyam &; Sastry (1988). From the present study, the proportionality coefficient was found to be 1.18 with process efficiencies at different hydraulic loading rates.     

Improving the simultaneous removal efficiency of COD and color in a combined HABMR-CFASR system based MPDW. Part 1: optimization of operational parameters for HABMR by using response surface methodology

The aim of this study was to implement central-composite design (CCD) and response surface methodology (RSM) to optimize the operational parameters for hybrid anaerobic baffled microbial reactor (HABMR) remedying mixed printing and dyeing wastewater (MPDW). The individual and interactive effects of three variables, hydraulic retention time (HRT), pH, sludge loading rate (SLR) on the COD and color removal rates were evaluated. In the area of HRT: 12.5-13.9 h, pH: 9.0-9.5 and SLR: 0.27-0.33 kg COD/(kg MLVSSd), COD and color removal rates of HABMR exceeded 40% and 60%, simultaneously. The check experiment revealed that the amount of COD and color in the effluent could be decreased by 9.97% and 10.12% compared to the usual operating conditions, respectively. The results verified that the RSM was useful for optimizing the operational parameters of HABMR in treating MPDW.     

Effect of organic loading rate on the stability, operational parameters and performance of a secondary upflow anaerobic sludge bed reactor treating piggery waste

A study of anaerobic digestion of piggery wastewater was carried out in a laboratory-scale sludge bed reactor as a secondary treatment. The effect of organic volumetric loading rates (BV) in the range of 1.0-8.1 g TCOD/ld on the process performance was evaluated. The best results were obtained at BV equal to or lower than 4 g TCOD/ld. At higher BV values, the removal efficiency of the process decreased suddenly. A linear relationship was found between the effluent SCOD and the TVFA/alkalinity ratio (P). A relationship was found among the different operational variables (BV , removal efficiency, effluent soluble COD, soluble COD removal rate (R), retention factor (phi), specific microbial growth rate (mu), methane production rate per volume of reactor and per volume of waste treated--QM and qM, respectively) and the corresponding regression equations were obtained. An increase of BV determined a decrease of removal efficiency, phi and qM and an increase of effluent soluble COD, mu, R and QM. The value of the maximum specific microbial growth rate (muM) determined through the equation that correlated BV and mu was found to be 0.19 d(-1). This value was of the same magnitude as those reported in other works of anaerobic digestion of piggery waste.