Real‐Time Investigation of Intercalation and Structure Evolution in Printed Polymer:Fullerene Bulk Heterojunction Thin Films

The complex intermixing morphology is critical for the performance of the nanostructured polymer:fullerene bulk heterojunction (BHJ) solar cells. Here, time resolved in situ grazing incidence X‐ray diffraction and grazing incidence small angle X‐ray scattering are used to track the structure formation of BHJ thin films formed from the donor polymer poly(2,5‐bis(3‐hexadecylthiophen‐2‐yl)thieno[3,2‐b]thiophene) with different fullerene derivative acceptors. The formation of stable bimolecular crystals through the intercalation of fullerene molecules between the side chains of polymer crystallites is investigated. Such systems exhibit more efficient exciton dissociation but lower photo‐conductance and faster decay of charges. On the basis of the experimental observations, intercalation obviously takes place before or with the formation of the crystalline polymer domains. It results in more stable structures whose volume remains constant upon further drying. Three distinct periods of drying are observed and the formation of unidimensional fullerene channels along the π‐stacking direction of polymer crystallites is confirmed.     

Unraveling the Morphology of High Efficiency Polymer Solar Cells Based on the Donor Polymer PBDTTT‐EFT

The microstructure of the polymer PBDTTT‐EFT and blends with the fullerene derivative PC₇₁BM that achieve solar conversion efficiencies of over 9% is comprehensively investigated. A combination of synchrotron techniques are employed including surface‐sensitive near‐edge X‐ray absorption fine structure (NEXAFS) spectroscopy and bulk‐sensitive grazing‐incidence wide angle X‐ray scattering (GIWAXS). A preferential “face‐on” orientation of PBDTTT‐EFT is observed in the bulk of both pristine and blend thin films, with π–π stacking largely normal to the substrate, which is thought to be beneficial for charge transport. At the surface of the blend, a slight “edge‐on” structure of the polymer is observed with side‐chains aligned normal to the substrate. The effect of the solvent additive 1,8‐diiodooctane (DIO) on solar cell efficiency and film microstructure is also investigated, where the addition of 3 vol% DIO results in an efficiency increase from ≈6.4% to ≈9.5%. GIWAXS studies indicate that the addition of DIO improves the crystallization of the polymer. Furthermore, atomic force microscopy and transmission electron microscopy are employed to image surface and bulk morphology revealing that DIO suppresses the formation of large PC₇₁BM aggregates.     

In Situ Analysis of Solvent and Additive Effects on Film Morphology Evolution in Spin‐Cast Small‐Molecule and Polymer Photovoltaic Materials

To elucidate the details of film morphology/order evolution during spin‐coating, solvent and additive effects are systematically investigated for three representative organic solar cell (OSC) active layer materials using combined in situ grazing incidence wide angle x‐ray scattering (GIWAXS) and optical reflectance. Two archetypical semiconducting donor (p‐type) polymers, P3HT and PTB7, and semiconducting donor small‐molecule, p‐DTS(FBTTh₂)₂ are studied using three neat solvents (chloroform, chlorobenzene, 1,2‐dichlorobenzene) and four processing additives (1‐chloronaphthalene, diphenyl ether, 1,8‐diiodooctane, and 1,6‐diiodohexane). In situ GIWAXS identifies several trends: 1) for neat solvents, rapid crystallization occurs that risks kinetically locking the material into multiple crystal structures or crystalline orientations; and 2) for solvent + additive processed films, morphology evolution involves sequential transformations on timescales ranging from seconds to hours, with key divergences dependent on additive/semiconductor molecular interactions. When π‐planes dominate the additive/semiconductor interactions, both polymers and small molecule films follow similar evolutions, completing in 1–5 min. When side chains dominate the additive/semiconductor interactions, polymer film maturation times are up to 9 h, while initial crystallization times <10 s are observed for small‐molecule films. This study offers guiding information on OSC donor intermediate morphologies, evolution timescales, and divergent evolutions that can inform OSC manufacture.     

Comparison of the Morphology Development of Polymer–Fullerene and Polymer–Polymer Solar Cells during Solution‐Shearing Blade Coating

In this work, the detailed morphology studies of polymer poly(3‐hexylthiophene‐2,5‐diyl) (P3HT):fullerene(PCBM) and polymer(P3HT):polymer naphthalene diimide thiophene (PNDIT) solar cell are presented to understand the challenge for getting high performance all‐polymer solar cells. The in situ X‐ray scattering and optical interferometry and ex situ hard and soft X‐ray scattering and imaging techniques are used to characterize the bulk heterojunction (BHJ) ink during drying and in dried state. The crystallization of P3HT polymers in P3HT:PCBM bulk heterojunction shows very different behavior compared to that of P3HT:PNDIT BHJ due to different mobilities of P3HT in the donor:acceptor glass. Supplemented by the ex situ grazing incidence X‐ray diffraction and soft X‐ray scattering, PNDIT has a lower tendency to form a mixed phase with P3HT than PCBM, which may be the key to inhibit the donor polymer crystallization process, thus creating preferred small phase separation between the donor and acceptor polymer.     

Structural Characterization of a Composition Tolerant Bulk Heterojunction Blend

The ratio of the donor and acceptor components in bulk heterojunction (BHJ) organic solar cells is a key parameter for achieving optimal power conversion efficiency (PCE). However, it has been recently found that a few BHJ blends have compositional tolerance and achieve high performance in a wide range of donor to acceptor ratios. For instance, the X2 :PC₆₁BM system, where X2 is a molecular donor of intermediate dimensions, exhibits a PCE of 6.6%. Its PCE is relatively insensitive to the blend ratio over the range from 7:3 to 4:6. The effect of blend ratio of X2 /PC₆₁BM on morphology and device performance is therefore systematically investigated by using the structural characterization techniques of energy‐filtered transmission energy microscopy (EF‐TEM), resonant soft X‐ray scattering (R‐SoXS) and grazing incidence wide angle X‐ray scattering (GIWAXS). Changes in blend ratio do not lead to obvious differences in morphology, as revealed by R‐SoXS and EF‐TEM. Rather, there is a smooth evolution of a connected structure with decreasing domain spacing from 8:2 to 6:4 blend ratios. Domain spacing remains constant from 6:4 to 4:6 blend ratios, which suggests the presence of continuous phases with proper domain size that may provide access for charge carriers to reach their corresponding electrodes.     

In Situ Morphology Studies of the Mechanism for Solution Additive Effects on the Formation of Bulk Heterojunction Films

The most successful active film morphology in organic photovoltaics is the bulk heterojunction (BHJ). The performance of a BHJ arises from a complex interplay of the spatial organization of the segregated donor and acceptor phases and the local order/quality of the respective phases. These critical morphological features develop dynamically during film formation, and it has become common practice to control them by the introduction of processing additives. Here, in situ grazing incidence X‐ray diffraction (GIXD) and grazing incidence small angle X‐ray scattering (GISAXS) studies of the development of order in BHJ films formed from the donor polymer poly(3‐hexylthiophene) and acceptor phenyl‐C61‐butyric acid methyl ester under the influence of two common additives, 1,8‐octanedithiol and 1‐chloronaphthalene, are reported. By comparing optical aggregation to crystallization and using GISAXS to determine the number and nature of phases present during drying, two common mechanisms by which the additives increase P3HT crystallinity are identified. Additives accelerate the appearance of pre‐crystalline nuclei by controlling solvent quality and allow for extended crystal growth by delaying the onset of PCBM‐induced vitrification. The glass transition effects vary system‐to‐system and may be correlated to the number and composition of phases present during drying.     

Manipulating Backbone Structure to Enhance Low Band Gap Polymer Photovoltaic Performance

A pair of polymers, PBDTBT and PBDTDTBT , was synthesized for application in polymer solar cells (PSCs). Although these two polymers have similar absorption bands and molecular energy levels, PBDTDTBT exhibits much better photovoltaic performance in polymer solar cell (PSC) devices with power conversion efficiency (PCE) of 7.4%. To understand the differences between PBDTDTBT and PBDTBT , we have investigated the correlations of the molecular structure, morphology, dynamics and efficiency of these two polymers. A theoretical investigation using density functional theory (DFT) and time‐dependent DFT (TDDFT) has been employed to investigate the electron density and electron delocalization extent of the unimers. TEM data showed that PBDTDTBT phase separates from PC₇₁BM, while PBDTBT suffers from having a proper morphology on different processing conditions. Grazing incidence wide angle X‐ray diffraction (GIWAXD) was used to probe the crystal structure of the polymers in thin film. A polymorph crystal structure was observed for PBDTBT . Grazing incidence small angle X‐ray scattering (GISAXS) was used to probe the size scale of phase separation, with an optimized 25 nm feature size observed for PBDTDTBT /PC₇₁BM blends, which agrees well with TEM results. Femtosecond transient absorption (TA) spectroscopy was used to probe the dynamics of the fundamental processes in organic photovoltaic (OPV) materials, such as charge separation and recombination. The enhanced absorption coefficient, good charge separation, optimal phase separation and higher charge mobility all contribute to the high PCE of the PBDTDTBT /PC₇₁BM devices.     

Correlating Structure and Morphology to Device Performance of Molecular Organic Donor–Acceptor Photovoltaic Cells Based on Diindenoperylene (DIP) and C60

The performance of organic photovoltaic cells (OPVCs) shows a critical dependence on morphology and structure of the active layers. In small molecule donor/acceptor (D/A) cells fabrication parameters, like substrate temperature and evaporation rate, play a significant role for crystallization and roughening of the film. In particular, the fraction of mixed material at the interface between donor and acceptor is highly relevant for device performance. While an ideal planar heterojunction (PHJ) exhibits the smallest possible interface area resulting in suppressed recombination losses, mixed layers suffer strongly from recombination but show higher exciton dissociation efficiencies. In this study we investigate PHJ and planar‐mixed heterojunction (PM‐HJ) solar cells based on diindenoperylene (DIP) as donor and C₆₀ as acceptor, fabricated under different growth conditions. Grazing incidence small angle X‐ray scattering (GISAXS), X‐ray reflectometry (XRR) and atomic force microscopy (AFM) are used to obtain detailed information about in‐ and out‐of‐plane structures and topography. In that way we find that surface and bulk domain distances are correlated in size for PHJs, while PM‐HJs show no correlation at all. The resulting solar cell characteristics are strongly affected by the morphology, as reorganizations in structure correlate with changes in the solar cell performance.     

Steric Engineering of Alkylthiolation Side Chains to Finely Tune Miscibility in Nonfullerene Polymer Solar Cells

Morphology and miscibility control are still a great challenge in polymer solar cells. Despite physical tools being applied, chemical strategies are still limited and complex. To finely tune blend miscibility to obtain optimized morphology, chemical steric engineering is proposed to systemically investigate its effects on optical and electronic properties, especially on a balance between crystallinity and miscibility. By changing the alkylthiol side chain orientation different steric effects are realized in three different polymers. Surprisingly, the photovoltaic device of the polymer PTBB‐m with middle steric structure affords a better power conversion efficiency, over 12%, compared to those of the polymers PTBB‐o and PTBB‐p with large or small steric structures, which could be attributed to a more balanced blend miscibility without sacrificing charge‐carrier transport. Space charge‐limited current, atomic force microscopy, grazing incidence wide angle X‐ray scattering, and resonant soft X‐ray scattering measurements show that the steric engineering of alkylthiol side chains can have significant impacts on polymer aggregation properties, blend miscibility, and photovoltaic performances. More important, the control of miscibility via the simple chemical approach has preliminarily proved its great potential and will pave a new avenue for optimizing the blend morphology.     

Improving the Performance and Stability of Inverted Planar Flexible Perovskite Solar Cells Employing a Novel NDI‐Based Polymer as the Electron Transport Layer

A new naphthalene diimide (NDI)‐based polymer with strong electron withdrawing dicyanothiophene (P(NDI2DT‐TTCN)) is developed as the electron transport layer (ETL) in place of the fullerene‐based ETL in inverted perovskite solar cells (Pero‐SCs). A combination of characterization techniques, including atomic force microscopy, scanning electron microscopy, grazing‐incidence wide‐angle X‐ray scattering, near‐edge X‐ray absorption fine‐structure spectroscopy, space‐charge‐limited current, electrochemical impedance spectroscopy, photoluminescence (PL), and time‐resolved PL decay, is used to demonstrate the interface phenomena between perovskite and P(NDI2DT‐TTCN) or [6,6]‐phenyl‐C61‐butyric acid methyl ester (PCBM). It is found that P(NDI2DT‐TTCN) not only improves the electron extraction ability but also prevents ambient condition interference by forming a hydrophobic ETL surface. In addition, P(NDI2DT‐TTCN) has excellent mechanical stability compared to PCBM in flexible Pero‐SCs. With these improved functionalities, the performance of devices based on P(NDI2DT‐TTCN) significantly outperform those based on PCBM from 14.3 to 17.0%, which is the highest photovoltaic performance with negligible hysteresis in the field of polymeric ETLs.     

Domain Compositions and Fullerene Aggregation Govern Charge Photogeneration in Polymer/Fullerene Solar Cells

The complex microstructure of organic semiconductor mixtures continues to obscure the connection between the active layer morphology and photovoltaic device performance. For example, the ubiquitous presence of mixed phases in the active layer of polymer/fullerene solar cells creates multiple morphologically distinct interfaces which are capable of exciton dissociation or charge recombination. Here, it is shown that domain compositions and fullerene aggregation can strongly modulate charge photogeneration at ultrafast timescales through studies of a model system, mixtures of a low band‐gap polymer, poly[(4,4′‐bis(2‐ethylhexyl)dithieno[3,2‐b:2′,3′‐d]germole)‐2,6‐diyl‐alt‐(2,1,3‐benzothia‐diazole)‐4,7‐diyl], and [6,6]‐phenyl‐C₇₁‐butyric acid methyl ester. Structural characterization using energy‐filtered transmission electron microscopy (EFTEM) and resonant soft X‐ray scattering shows similar microstructures even with changes in the overall film composition. Composition maps generated from EFTEM, however, demonstrate that compositions of mixed domains vary significantly with overall film composition. Furthermore, the amount of polymer in the mixed domains is inversely correlated with device performance. Photoinduced absorption studies using ultrafast infrared spectroscopy demonstrate that polaron concentrations are highest when mixed domains contain the least polymer. Grazing‐incidence X‐ray scattering results show that larger fullerene coherence lengths are correlated to higher polaron yields. Thus, the purity of the mixed domains is critical for efficient charge photogeneration because purity modulates fullerene aggregation and electron delocalization.     

Surface Layering and Supersaturation for Top‐Down Nanostructural Development during Spin Coating of Polymer/Fullerene Thin Films

This study provides new evidence on a long postulated mechanism of phase separation in a polymer/fullerene mixture during spin coating for controlled nanodomains of oriented crystallization and heterojunctions that favor applications in polymer solar cells (PSCs). The simultaneous nanoscale phase separation and crystallization during spin coating of the mixture are traced using in situ grazing‐incidence small‐ and wide‐angle X‐ray scattering. Combined with the complimentary results from time‐resolved optical reflectance spectroscopy, transient stratification of the liquid film during the transition from the flow‐ to evaporation‐dominated stage of spin coating is disclosed; the vertical liquid–liquid phase separation incubates a supersaturated skin layer where fullerene aggregation and polymer crystallization occur and develop concomitantly. Shortly after the transition, the near‐surface structural development is largely pinned, leaving the solvent‐rich bottom layer to diminish via solvent diffusion and evaporation through the thickened skin layer that finally condenses into the spin‐coated film upon solvent depletion. The shear‐enhanced surface layering and supersaturation for the surface‐down nanostructural development are unexpected in all the existing structural models for PSCs. The mechanistic understanding of coupled vertical phase separation and local nanosegregation provides new insights and alternative strategy to the morphology control of spin‐cast PSC active layers in particular and various solution‐processed polymeric films in general.     

Enhanced Stability of Perovskite Solar Cells Incorporating Dopant‐Free Crystalline Spiro‐OMeTAD Layers by Vacuum Sublimation

The main handicap still hindering the eventual exploitation of organometal halide perovskite‐based solar cells is their poor stability under prolonged illumination, ambient conditions, and increased temperatures. This article shows for the first time the vacuum processing of the most widely used solid‐state hole conductor (SSHC), i.e., the Spiro‐OMeTAD [2,2′,7,7′‐tetrakis (N,N‐di‐p‐methoxyphenyl‐amine) 9,9′‐spirobifluorene], and how its dopant‐free crystalline formation unprecedently improves perovskite solar cell (PSC) stability under continuous illumination by about two orders of magnitude with respect to the solution‐processed reference and after annealing in air up to 200 °C. It is demonstrated that the control over the temperature of the samples during the vacuum deposition enhances the crystallinity of the SSHC, obtaining a preferential orientation along the π–π stacking direction. These results may represent a milestone toward the full vacuum processing of hybrid organic halide PSCs as well as light‐emitting diodes, with promising impacts on the development of durable devices. The microstructure, purity, and crystallinity of the vacuum sublimated Spiro‐OMeTAD layers are fully elucidated by applying an unparalleled set of complementary characterization techniques, including scanning electron microscopy, X‐ray diffraction, grazing‐incidence small‐angle X‐ray scattering and grazing‐incidence wide‐angle X‐ray scattering, X‐ray photoelectron spectroscopy, and Rutherford backscattering spectroscopy.     

Absolute Measurement of Domain Composition and Nanoscale Size Distribution Explains Performance in PTB7:PC71BM Solar Cells

The importance of morphology to organic solar cell performance is well known, but to date, the lack of quantitative, nanoscale and statistical morphological information has hindered obtaining direct links to device function. Here resonant X‐ray scattering and microscopy are combined to quantitatively measure the nanoscale domain size, distribution and composition in high efficiency solar cells based on PTB7 and PC₇₁BM. The results show that the solvent additive diiodooctane dramatically shrinks the domain size of pure fullerene agglomerates that are embedded in a polymer‐rich 70/30 wt.% molecularly mixed matrix, while preserving the domain composition relative to additive‐free devices. The fundamental miscibility between the species – measured to be equal to the device's matrix composition – is likely the dominant factor behind the overall morphology with the additive affecting the dispersion of excess fullerene. As even the molecular ordering measured by X‐ray diffraction is unchanged between the two processing routes the change in the distribution of domain size and therefore increased domain interface is primarily responsible for the dramatic increase in device performance. While fullerene exciton harvesting is clearly one significant cause of the increase owing to smaller domains, a measured increase in harvesting from the polymer species indicates that the molecular mixing is not the reason for the high efficiency in this system. Rather, excitations in the polymer likely require proximity to a pure fullerene phase for efficient charge separation and transport. Furthermore, in contrast to previous measurements on a PTB7‐based system, a hierarchical morphology was not observed, indicating that it is not necessary for high performance.     

Multi‐Length‐Scale Morphologies in PCPDTBT/PCBM Bulk‐Heterojunction Solar Cells

Additives are known to improve the performance of organic photovoltaic devices based on mixtures of a low bandgap polymer, poly[2,6‐(4,4‐bis(2‐ethylhexyl)‐4H‐cyclopenta[2,1‐b;3,4‐b′]‐dithiophene)‐alt‐4,7‐(2,1,3‐benzothiadiazole)] (PCPDTBT) and [6,6]‐phenyl C61‐butyric acid methyl ester (PCBM). The evolution of the morphology during the evaporation of the mixed solvent, which comprises additive and chlorobenzene (CB), is investigated by in‐situ grazing incidence X‐ray scattering, providing insight into the key role the additive plays in developing a multi‐length‐scale morphology. Provided the additive has a higher vapor pressure and a selective solubility for PCBM, as the host solvent (CB) evaporates, the mixture of the primary solvent and additive becomes less favorable for the PCPDTBT, while completely solubilizing the PCBM. During this process, the PCPDTBT first crystallizes into fibrils and then the PCBM, along with the remaining PCPDTBT, is deposited, forming a phase‐separated morphology comprising domains of pure, crystalline PCPDTBT fibrils and another domain that is a PCBM‐rich mixture with amorphous PCPDTBT. X‐ray/neutron scattering and diffraction methods, in combination with UV–vis absorption spectroscopy and transmission electron microscopy, are used to determine the crystallinity and phase separation of the resultant PCPDTBT/PCBM thin films processed with or without additives. Additional thermal annealing is carried out and found to change the packing of the PCPDTBT. The two factors, degree of crystallinity and degree of phase separation, control the multi‐length‐scale morphology of the thin films and significantly influence device performance.     

Morphological Characterization of a Low‐Bandgap Crystalline Polymer:PCBM Bulk Heterojunction Solar Cells

Understanding the morphology of polymer‐based bulk heterojunction (BHJ) solar cells is necessary to improve device efficiencies. Blends of a low‐bandgap silole‐containing conjugated polymer, poly[(4,4′‐bis(2‐ethylhexyl)dithieno[3,2‐b;2′,3′‐d]silole)‐2,6‐diyl‐alt‐(4,7‐bis(2‐thienyl)‐2,1,3‐benzothiadiazole)‐5,5′‐diyl] (PSBTBT) with [6,6]phenyl‐C61‐butyric acid methyl ester (PCBM) were investigated under different processing conditions. The surface morphologies and vertical segregation of the “As‐Spun”, “Pre‐Annealed”, and “Post‐Annealed” films were studied by scanning force microscopy, contact angle measurements, X‐ray photoelectron spectroscopy, near‐edge X‐ray absorption fine structure spectroscopy, dynamic secondary ion mass spectrometry, and neutron reflectivity. The results showed that PSBTBT was enriched at the cathode interface in the “As‐Spun” films and thermal annealing increased the segregation of PSBTBT to the free surface, while thermal annealing after deposition of the cathode increased the PCBM concentration at the cathode interface. Grazing‐incidence X‐ray diffraction and small‐angle neutron scattering showed that the crystallization of PSBTBT and segregation of PCBM occurred during spin coating, and thermal annealing increased the ordering of PSBTBT and enhanced the segregation of the PCBM, forming domains ～10 nm in size, leading to an improvement in photovoltaic performance.     

Design of Cyanovinylene‐Containing Polymer Acceptors with Large Dipole Moment Change for Efficient Charge Generation in High‐Performance All‐Polymer Solar Cells

Designing polymers that facilitate exciton dissociation and charge transport is critical for the production of highly efficient all‐polymer solar cells (all‐PSCs). Here, the development of a new class of high‐performance naphthalenediimide (NDI)‐based polymers with large dipole moment change (Δµ_ge) and delocalized lowest unoccupied molecular orbital (LUMO) as electron acceptors for all‐PSCs is reported. A series of NDI‐based copolymers incorporating electron‐withdrawing cyanovinylene groups into the backbone (PNDITCVT‐R) is designed and synthesized with 2‐hexyldecyl (R = HD) and 2‐octyldodecyl (R = OD) side chains. Density functional theory calculations reveal an enhancement in Δµ_ge and delocalization of the LUMO upon the incorporation of cyanovinylene groups. All‐PSCs fabricated from these new NDI‐based polymer acceptors exhibit outstanding power conversion efficiencies (7.4%) and high fill factors (65%), which is attributed to efficient exciton dissociation, well‐balanced charge transport, and suppressed monomolecular recombination. Morphological studies by grazing X‐ray scattering and resonant soft X‐ray scattering measurements show the blend films containing polymer donor and PNDITCVT‐R acceptors to exhibit favorable face‐on orientation and well‐mixed morphology with small domain spacing (30–40 nm).     

Phthalimide Polymer Donor Guests Enable over 17% Efficient Organic Solar Cells via Parallel‐Like Ternary and Quaternary Strategies

Ternary strategies show over 16% efficiencies with increased current/voltage owing to complementary absorption/aligned energy level contributions. However, poor understanding of how the guest components tune the active layer structures still makes rational selection of material systems challenging. In this study, two phthalimide based ultrawide bandgap polymer donor guests are synthesized. Parallel energies between the highest occupied molecular orbitals of host and guest polymers are achieved via incorporating selnophene on the guest polymer. Solid‐state ¹⁹F magic angle spinning nuclear magnetic spectroscopy, graze‐incidence wide‐angle X‐ray diffraction, elemental transmission electron microscopy mapping, and transient absorption spectroscopy are combined to characterize the active layer structures. Formation of the individual guest phases selectively improves the structural order of donor and acceptor phase. The increased electron mobility in combination with the presence of the additional paths made by the guest not only minimizes the influence on charge generation and transport of the host system but also contributes to increasing the overall current generation. Therefore, phthalimide based polymers can be potential candidates that enable the simultaneous increase of open‐circuit voltage and short‐circuit current‐density via fine‐tuning energy levels and the formation of additional paths for enhancing current generation in parallel‐like multicomponent organic solar cells.     

Achieving Balanced Crystallization Kinetics of Donor and Acceptor by Sequential‐Blade Coated Double Bulk Heterojunction Organic Solar Cells

Sequential deposition has great potential to achieve high performance in organic solar cells due to the resulting well‐controlled vertical phase separation. In this work, double bulk heterojunction organic solar cells are fabricated by sequential‐blade cast in ambient conditions. Probed by the in situ grazing incidence X‐ray diffraction and in situ UV–vis absorption measurements, the seq‐blade system exhibits a different tendency from each of the binary films during the film formation process. Due to the extensive aggregation of FOIC, the binary PBDB‐T:FOIC film displays a strong and large phase separation, resulting in low current density (J_sc) and unsatisfactory power conversion efficiency. In the seq‐blade cast system, the bottom layer PBDB‐T:IT‐M produces many crystal nuclei for the top layer PBDB‐T:FOIC, so the PBDB‐T molecules are able to crystallize easily and quickly. Balanced crystallization kinetics between polymer and small molecule and an ideal percolation network in the film are observed. In addition, the balanced crystallization kinetics are favorable toward realizing lower recombination loss through charge transport processes.     

Understanding Film Formation Morphology and Orientation in High Member 2D Ruddlesden–Popper Perovskites for High‐Efficiency Solar Cells

2D Ruddlesden–Popper (RP) perovskites have recently emerged as promising candidates for hybrid perovskite photovoltaic cells, realizing power‐conversion efficiencies (PCEs) of over 10% with technologically relevant stability. To achieve solar cell performance comparable to the state‐of‐the‐art 3D perovskite cells, it is highly desirable to increase the conductivity and lower the optical bandgap for enhanced near‐IR region absorption by increasing the perovskite slab thickness. Here, the use of the 2D higher member (n = 5) RP perovskite (n‐butyl‐NH₃)₂(MeNH₃)₄Pb₅I₁₆ in depositing highly oriented thin films from dimethylformamide/dimethylsulfoxide mixtures using the hot‐casting method is reported. In addition, they exhibit superior environmental stability over thin films of their 3D counterpart. These films are assembled into high‐efficiency solar cells with an open‐circuit voltage of ≈1 V and PCE of up to 10%. This is achieved by fine‐tuning the solvent ratio, crystal growth orientation, and grain size in the thin films. The enhanced performance of the optimized devices is ascribed to the growth of micrometer‐sized grains as opposed to more typically obtained nanometer grain size and highly crystalline, densely packed microstructures with the majority of the inorganic slabs preferentially aligned out of plane to the substrate, as confirmed by X‐ray diffraction and grazing‐incidence wide‐angle X‐ray scattering mapping.