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1.
Effect of low density particles on the apparent liquid circulation velocity and overall gas holdup was studied in a modified reversed flow jet loop bioreactor. Experiments were conducted using polyurethane beads, polystyrene particles which are comparable to bioparticles found in biological applications and glass beads. Influence of gas and liquid flow rates, draft tube to reactor diameter ratio and solids loading on these hydrodynamic properties were studied. The liquid circulation velocity was found to increase with an increase in liquid flow rate but decrease with an increase in gas flow rate or solids loading. The overall gas holdup increased with an increase in gas or liquid flow rate but decreased with an increase in solids loading. The range of optimum draft tube to reactor diameter ratio was found to be 04–0.5. The results obtained with low density particles were comparatively better than those with glass beads. Correlations were proposed to evaluate liquid circulation velocity and overall gas holdup in terms of operational and geometrical variables.  相似文献   

2.
Sugarcane bagasse is a low-cost and abundant by-product generated by the bioethanol industry, and is a potential substrate for cellulolytic enzyme production. The aim of this work was to evaluate the effects of air flow rate (Q AIR), solids loading (%S), sugarcane bagasse type, and particle size on the gas hold-up (ε G) and volumetric oxygen transfer coefficient (k L a) in three different pneumatic bioreactors, using response surface methodology. Concentric tube airlift (CTA), split-cylinder airlift (SCA), and bubble column (BC) bioreactor types were tested. Q AIR and  %S affected oxygen mass transfer positively and negatively, respectively, while sugarcane bagasse type and particle size (within the range studied) did not influence k L a. Using large particles of untreated sugarcane bagasse, the loop-type bioreactors (CTA and SCA) exhibited higher mass transfer, compared to the BC reactor. At higher  %S, SCA presented a higher k L a value (0.0448 s?1) than CTA, and the best operational conditions in terms of oxygen mass transfer were achieved for  %S < 10.0 g L?1 and Q AIR > 27.0 L min?1. These results demonstrated that pneumatic bioreactors can provide elevated oxygen transfer in the presence of vegetal biomass, making them an excellent option for use in three-phase systems for cellulolytic enzyme production by filamentous fungi.  相似文献   

3.
Gas–liquid mass transfer was investigated in an up-flow cocurrent packed-bed biofilm reactor. In aerobic processes gas–liquid mass transfer can be considered as a key operational parameter as well as in reactor scale-up. The present paper investigates the influence of the liquid phase mixing in the determination of the volumetric gas–liquid mass transfer coefficient (kLa) coefficient. Residence time distribution (RTD) experiments were performed in the reactor to determine the flow pattern of the liquid phase and to model mathematically the liquid phase mixing. The mathematical model derived from RTD experiments was used to evaluate the influence of the liquid mixing on the experimental estimation of the (kLa) in this reactor type. The methods used to estimate the kLa coefficient were: (i) dynamic gassing-out, (ii) sulphite method, and (iii) in-process estimation through biological conversion obtained in the reactor. The use of standard chemical engineering correlations to determine the kLa in this type of bioreactors is assessed. Experimental and modelling results show how relevant can be to take into consideration the liquid phase mixing in the calculations of the most-used methods for the estimation of kLa coefficient. kLa coefficient was found to be strongly heterogeneous along the reactor vertical axis. The value of the kLa coefficient for the packed-bed section ranged 0.01–0.12 s−1. A preliminary correlation was established for up-flow cocurrent packed-bed biofilm reactors as a function of gas superficial velocity.  相似文献   

4.
Despite the increasing importance of airlift fermentors, very little published information is available on how the geometric configurations of the draft tubes and the air-sparging system affect the mixing and oxygen transfer characteristics of the fermentor. A 14-L air-lift fermentor was designed and build with a fixed liquid height to diameter ratio of 1.5 utilizing four equally spaced air jets at the bottom. Two jet orifice sizes were used, 1.27 and 3.81 mm i.d., and for each jet size the following four geometric configurations were used: Single inner concentric draft tube, single outer concentric draft tube, two concentric draft tubes, and no draft tubes where the fermentor was operated as a shallow bubble column. It was found that the presence of draft tubes stabilized liquid circulation patterns and gave systemically higher mixing times than those obtained in the absence of draft tubes. In addition, the double draft tube geometry resulted in higher mixing times than the single draft tubes. For the power unit volume range 20 to about 250 W/m3 the larger 3.81-mm orifices gave systemically higher kL a values than the smaller 1.27-mm i.d. orifices. At 200 W/m3 the use of a single outer draft tube with the 3.81-mm orifices resulted in 94% increase in kL a values over that obtained with no draft tubes. However, the effect of draft tube geometry on kL a values when the 1.27-mm orifices were used was not significant. The air bubble formation characteristics at the jet orifices were found to be different, which reflected the differences observed in mass transfer and mixing characteristics. The power economy for oxygen transfer was found to be depend strongly on the orifice size and less on the geometric configuration of draft tubes.  相似文献   

5.
In various aerobic bioreactors including activated sludge aeration tanks, the volumetric mass transfer coefficient KLa is frequently used as an estimate of the rate of oxygen dissolution into the liquid phase. The KLa measurement in such bioreactors is widely applied with the aid of sodium sulfite (Na2SO3) as an oxygen-consuming substance used to maintain low dissolved oxygen concentration. In the present study, the effect of the addition of Na2SO3 on KLa, determined by an off-gas analysis, was investigated specifically from the viewpoint of variations in the size of air bubbles and the enhancement factor associated with the change in sulfite concentration. Experiments were conducted in a draft-tube bubble column, using a zirconia electrode oxygen analyzer for measurement of the O2 mole fraction in the exhaust gas and a dual electrical resistivity probe for measurement of the bubble size. It was found that the increase in the specific gas-liquid interfacial area, resulting from bubble size reduction effected by Na2SO3 functioning as an electrolyte, is more pronounced than the enhancement of the absorption rate through the interface. The upper limit of Na2SO3 concentration for sustaining physical absorption, in the absence of any catalyst, ranges from 30 to 70 mol/m3, while that for preventing the average bubble size from decreasing is about 15 mol/m3. Furthermore, to secure a reliable KLa measurement, the KLa value should not exceed 50 h−1 for the liquid depth of 3 m even when the limiting conditions are not exceeded. The off-gas analysis proposed in this study for KLa determination is expected to be extremely useful provided that the above conditions are fulfilled, since it only requires moderate addition of the sulfite as the oxygen-consuming substance and will not interrupt the reactor operation as long as oxygen uptake occurs in the system.  相似文献   

6.
The present study investigated growth and biodegradation of 4-bromophenol (4-BP) by Arthrobacter chlorophenolicus A6 in batch shake flasks as well as in a continuously operated packed bed reactor (PBR). Batch growth kinetics of A. chlorophenolicus A6 in presence of 4-BP followed substrate inhibition kinetics with the estimated biokinetic parameters value of μ max = 0.246 h?1, K i = 111 mg L?1, K s  = 30.77 mg L?1 and K = 100 mg L?1. In addition, variations in the observed and theoretical biomass yield coefficient and maintenance energy of the culture were investigated at different initial 4-BP concentration. Results indicates that the toxicity tolerance and the biomass yield of A. chlorophenolicus A6 towards 4-BP was found to be poor as the organism utilized the substrate mainly for its metabolic maintenance energy. Further, 4-BP biodegradation performance by the microorganism was evaluated in a continuously operated PBR by varying the influent concentration and hydraulic retention time in the ranges 400–1,200 mg L?1 and 24–7.5 h, respectively. Complete removal of 4-BP was achieved in the PBR up to a loading rate of 2,276 mg L?1 day?1.  相似文献   

7.
A cyclone reactor for microbial fermentation processes was developed with high oxygen transfer capabilities. Three geometrically similar cyclone reactors with 0.5?l, 2.5?l and 15?l liquid volume, respectively, were characterized with respect to oxygen mass transfer, mixing time and residence time distribution. Semi-empirically correlations for prediction of oxygen mass transfer and mixing times were identified for scale-up of cyclone reactors. A volumetric oxygen mass transfer coefficient k L a of 1.0?s?1 (available oxygen transfer rate with air: 29?kg?m?3?h?1) was achieved with the cyclone reactor at a volumetric power input of 40?kW?m?3 and an aeration gas flow rate of 0.2?s?1. Continuous methanol controlled production of formate dehydrogenase (FDH) with Candida boidinii in a 15?l cyclone reactor resulted in more than 100% improvement in dry cell mass concentration (64.5?g?l?1) and in about 100% improvement in FDH space-time yield (300?U?l?1?h?1) compared to steady state results of a continuous stirred tank reactor.  相似文献   

8.
The optimization of bioreactor operations towards swainsonine production was performed using an artificial neural network coupled evolutionary program (EP)-based optimization algorithm fitted with experimental one-factor-at-a-time (OFAT) results. The effects of varying agitation (300–500 rpm) and aeration (0.5–2.0 vvm) rates for different incubation hours (72–108 h) were evaluated in bench top bioreactor. Prominent scale-up parameters, gassed power per unit volume (P g/V L, W/m3) and volumetric oxygen mass transfer coefficient (K L a, s?1) were correlated with optimized conditions. A maximum of 6.59 ± 0.10 μg/mL of swainsonine production was observed at 400 rpm-1.5 vvm at 84 h in OFAT experiments with corresponding P g/VL and K L a values of 91.66 W/m3 and 341.48 × 10?4 s?1, respectively. The EP optimization algorithm predicted a maximum of 10.08 μg/mL of swainsonine at 325.47 rpm, 1.99 vvm and 80.75 h against the experimental production of 7.93 ± 0.52 μg/mL at constant K L a (349.25 × 10?4 s?1) and significantly reduced P g/V L (33.33 W/m3) drawn by the impellers.  相似文献   

9.
Mass transfer and liquid mixing in an airlift reactor with a net draft tube were experimentally investigated. Four different column diameters were considered. The mass transfer was measured using the volumetric gas-liquid mass transfer coefficient which was determined by the dynamic method. The mass transfer coefficients in the airlift reactors with different column diameters were not always higher than those in the bubble columns. The liquid mixing was measured using mixing time which was determined by a pulse technique. Under the same superficial gas velocity, the mixing times of the airlift reactors with a net draft tube were always less than those of the bubble columns.List of Symbols C mol·dm–3 bulk concentration of dissolved oxygen - C 0 mol·dm–3 initial concentration of dissolved oxygen - C e mol·dm–3 saturated concentration of dissolved oxygen - ¯C dimensionless dissolved oxygen concentration - D c cm diameter of column - D N cm diameter of the nozzle hole - D T cm diameter of the net draft tube - H L cm static liquid height - H T cm height of the net draft tube - k L a hr–1 volumetric mass transfer coefficient - L T cm length of the net draft tube - t M sec mixing time of the liquid phase - t 0 sec mixing time of the liquid phase in a bubble column - V L dm3 volume of the liquid phase - U g cm/s superficial air velocity  相似文献   

10.
Gasification followed by syngas fermentation is a unique hybrid process for converting lignocellulosic biomass into fuels and chemicals. Current syngas fermentation faces several challenges with low gas–liquid mass transfer being one of the major bottlenecks. The aim of this work is to evaluate the performance of hollow fiber membrane biofilm reactor (HFM-BR) as a reactor configuration for syngas fermentation. The volumetric mass transfer coefficient (KLa) of the HFM-BR was determined at abiotic conditions within a wide range of gas velocity/flowrate passing through the hollow fiber lumen and liquid velocity/flowrate passing through the membrane module shell. The KLa values of the HFM-BR were higher than most reactor configurations such as stir tank reactors and bubble columns. A continuous syngas fermentation of Clostridium carboxidivorans P7 was implemented in the HFM-BR system at different operational conditions, including the syngas flow rate, liquid recirculation between the module and reservoir, and the dilution rate. It was found that the syngas fermentation performance such as syngas utilization efficiency, ethanol concentration and productivity, and ratio of ethanol to acetic acid depended not only on the mass transfer efficiency but also the characteristics of biofilm attached on the membrane module (biofouling or abrading of the biofilm). The HFM-BR results in a highest ethanol concentration of 23.93 g/L with an ethanol to acetic acid ratio of 4.79. Collectively, the research shows the HFM-BR is an efficient reactor system for syngas fermentation with high mass transfer.  相似文献   

11.
In this study, the biohydrogen (bioH2) production of a microbial consortium was optimized by adjusting the type and configuration of two impellers, the mixing regimen and the mass transfer process (KLa coefficients). A continuous stirred-tank reactor (CSTR) system, with a nonstandard geometry, was characterized. Two different mixing configurations with either predominant axial (PB4 impeller) or radial pumping (Rushton impeller) were assessed and four different impeller configurations to produce bioH2. The best configuration for an adequate mixing time was determined by an ANOVA analysis. A response surface methodology was also used to fully elucidate the optimal configuration. When the PB4 impellers were placed in best configuration, c/Dt?=?0.5, s/Di?=?1, the maximum bioH2 productivity obtained was 440?mL?L?1?hr?1, with a bioH2 molar yield of 1.8. The second best configuration obtained with the PB4 impellers presented a bioH2 productivity of 407.94?mL?L?1?hr?1. The configurations based on Rushton impellers showed a lower bioH2 productivity and bioH2 molar yield of 177.065?mL?L?1?hr?1 and 0.71, respectively. The experiments with axial impellers (PB4) showed the lowest KLa coefficient and the highest bioH2 production, suggesting that mixing is more important than KLa for the enhanced production of bioH2.  相似文献   

12.
We studied interaction of the lectin from the bark of Golden Rain shrub (Laburnum anagyroides, LABA) with a number of basic fucose-containing carbohydrate antigens by changes in its tryptophan fluorescence. The strongest LABA binding was observed for the trisaccharide H of type 6 [α-L-Fucp-(1-2)-β-D-Galp-(1-4)-D-Glc, K a = 4.2 × 103 M?1]. The following antigens were bound with a weaker affinity: H-disaccharide α-L-Fucp-(1-2)-D-Gal, a glucoanalogue of tetrasaccharide Ley α-L-Fucp-(1-2)-β-D-Galp-(1-4)-[α-L-Fucp-(1-3)]-D-Glc, and 6-fucosyl-N-acetylglucosamine, a fragment of core of the N-glycans family (K a 1.1?1.7 × 103 M?1). The lowest binding was observed for L-fucose (K a = 2.7 × 102 M?1) and trisaccharide Lea, (β-Galp-(1-3)-[α-L-Fucp-(1-4)]-GlcNAc (K a = 6.4 × 102 M?1). The Led, Lea, and Lex pentasaccharides and Leb hexasaccharide were not bound to LABA.  相似文献   

13.
Oxygen transfer in Streptomyces fermentation broths   总被引:1,自引:0,他引:1  
The oxygen transfer coefficient has been investigated in S. noursci and S. lavendulae fermentation broths obtained from fermentors of different operating volumes (61., 30001., 20,0001.). Fermentors had KLas values ranging from 1.0 to 17.0 min?1, calculated from sulphite oxidation rates. The dynamic measurement of the volumetric oxygen transfer coefficient. (KLa) has been performed in the different fermenting systems. As the fermentation progressed, especially in the first stages, KLa values have decreased in both fermentations and in each system of fermentors. In order to characterise the whole fermenting system an average KLas was calculated from the obtained KLa values. The average KLa grew with increasing KLas values and ranged from 0.03 to 3.72 min?l. Some factors possibly having an influence on the, change of KLa have been studied. The oxygen transfer coefficients of the broths have been measured in falling films and ranged from 0.05 to 0.4 cm min?1. The flow conditions have been characterized by Reynolds numbers of broths varying between 1.0 and 60.0. The average thickness of the falling films have been measured and plotted against Reynolds number. The Re+ which is the breaking-point of the plot increased as the fermentation proceeded. In the region of Re+ the values of the oxygen transfer coefficient increased rapidly. An approximate correlation could be established between the Re+ and the physical properties of fermentation broth.  相似文献   

14.
Oxygen transfer in a 0.35 m diameter stirred loop fermentor (a stirred tank with a concentric draft tube) has been studied with water containing a small amount of polymer(polyethylene oxide) as a drag-reducing additive.Power consumption was measured. It was found that the addition of polyethylene oxide causes an increase of power consumption. This is contrary to the results reported in the literature.Volumetric mass transfer coefficients (K La) were measured. In water the introduction of the draft tube increased the K La coefficient. The increase in K La became larger with impeller speed. On the other hand, mass transfer in dilute polymer solutions decreased due to the presence of the draft tube. An empirical correlation has been proposed for the volumetric mass transfer coefficient in stirred loop fermentors. It has a general applicability.List of Symbols a 1/m specific surface area - C constant in Eq. (6) - g m/s2 gravitational acceleration - K L m/s overall liquid-phase mass transfer coefficient - n 1/s impeller speed - P W aerated power input by mechanical agitation - P g W power input by sparged air - Q m3/min volumetric gas flow rate - U sg m/s superficial gas velocity - V m3 liquid volume Greek Symbols exponents in Eq. (3) - exponent in Eq. (6) - kg/m3 density  相似文献   

15.
In a shell-and-tube type of module containing either porous or nonporous tubular membranes, the sweeping action of a flow inert gas in the shell side was used to strip ethanol from an aqueous ethanol solution flowing countercurrently in the tube side. A calculation of the overall mass transfer coefficient, KG, of the membrane used was made for this system. In ethanol stripping tests using a module containing polytetrafluoreethylene (PTFE) tubular membranes, the KG was found to be more affected by the liquid flow rate than the gas flow rate. Moreover, the gas side mass transfer coefficient, kG, was estimated to be about 5×10−5 mol/cm2·s·atm. The liquid side mass transfer coefficient, kL, on the other hand, was found to increase linearly with the linear velocity of the aqueous solution. Also, at an average solution temperature range of 21 to 32°C, no significant change in the KG was observed. Comparison of the KG of different tubular membranes revealed that the KG of the PTFE membrane was higher than that of polypropylene or silicone membranes under the given experimental conditions.  相似文献   

16.
Measurements of oxygen transfer were made during cultivation of the yeast Saccharomyces cerevisiae in a 90–250 litre working volume concentric tube airlift fermenter. Results demonstrated that the rate of oxygen transfer varies with position in the fermenter, being higher in the riser and top-section than in the downcomer and lowest near the base of the fermenter. The time for liquid circulation was generally smaller than the time constant for oxygen transfer (1/kLa) indicating that the rate of oxygen transfer was slow compared to the rate of liquid movement. Measured dissolved oxygen concentrations therefore did not represent the equilibrium arising from the balance between the rates of oxygen transfer and oxygen depletion. Hence measuredk L a values were not representative of local oxygen transfer conditions but instead were indicators of the rate of mass transfer the liquid flow had encountered prior to reaching the point of measurement. Generally the individual rates of oxygen transfer in the vessel were found to increase with increasing vessel height.  相似文献   

17.
Oxygen mass transfer was studied in conventional, bead mill and baffled roller bioreactors. Using central composite rotational design, impacts of size, rotation speed and working volume on the oxygen mass transfer were evaluated. Baffled roller bioreactor outperformed its conventional and bead mill counterparts, with the highest k L a obtained in these configurations being 0.58, 0.19, 0.41 min?1, respectively. Performances of the bead mill and baffled roller bioreactor were only comparable when a high bead loading (40 %) was applied. Regardless of configuration increase in rotation speed and decrease in working volume improved the oxygen mass transfer rate. Increase in size led to enhanced mass transfer and higher k L a in baffled roller bioreactor (0.49 min?1 for 2.2 L and 1.31 min?1 for 55 L bioreactors). Finally, the experimentally determined k L a in the baffled roller bioreactors of different sizes fit reasonably well to an empirical correlation describing the k L a in terms of dimensionless numbers.  相似文献   

18.
The primary consideration in fermentor design is the supply of oxygen to the growing microorganisms. The oxygen-transfer characteristics of a two-stage splitcylinder airlift tower were compared to those of a similar single-stage airlift tower of equal liquid volume using a sodium sulfite–air system. At superficial gas velocities, from 720 to 1200 cm/min, no difference in KLa was apparent. The KLa was significantly larger in the two-stage tower for a gas velocity between 1200 and 2728 cm/min. At 2728 cm/min a KLa of 25.2 min?1 was achieved in the two-stage system, and at 2262 cm/min the two-stage tower had a 54% larger KLa than the single stage. A comparison of dispersion-volume based KLa showed a 27% larger value at a gas velocity of 2262 cm/min. The performance ratios for the two-stage tower were larger than those for the single-stage tower at oxygen-transfer rates greater than 180 mmol/liter hr. A comparison of the data with literature values is presented.  相似文献   

19.
The rates of formation and dissociation of concanavalin A with some 4-methylumbelliferyl and p-nitrophenyl derivatives of α- and β-D-mannopyranosides and glucopyranosides were measured by fluorescence and spectral stopped-flow methods. All process examined were uniphasic. The second-order formation rate constants varied only from 6.8 · 104 to 12.8 · 104 M?. s?1, whereas the first-order dissociation rate constants ranged from 4.1. to 220 s?1, all at ph 5.0, I = 0.3 M, and 25°C. Dissociation rates thus controlled the value of binding constant. The effect of temperature on these reactions was examined, from which enthalpies and entropies of activation and of reaction could be calculated. The effects of pH at 25°C on the reaction rates of 4-methylumbelliferyl α-D-mannopyranoside and 4-methylumbelliferyl α-D-glucopyranoside with concanavalin A were examined. The value of the binding constant Kap (derived from the kinetics) at any pH could be related to the intrinsic binding constant K by the expression Kap = KaK(Ka + [H+])?1. The values of Ka, the ionization constant of the protein segment responsive to sugar binding, were 3 · 10?4 M and 1 · 10?4 M for 4-methylumbelliferyl α-D-mannopyranoside and 4-methylumbelliferyl α-D-glucopyranoside, respectively. The binding constant of p-nitrophenyl α-D-mannopyranoside is surprisingly much less sensitive to a pH change from 5.0 to 2.7. Ionic strength had little effect on the binding characteristics of 4-methylumbelliferyl α-D-mannopyranoside to concanavalin A at pH 5.2 and 25°C.  相似文献   

20.
A previous three phase fluidized sand bed reactor design was improved by adding a draft tube to improve fluidization and submerged effluent tubes for sand separation. The changes had little influence on the oxygen transfer coefficients(K L a), but greatly reduced the aeration rate required for sand suspension. The resulting 12.5 dm3 reactor was operated with 1 h liquid residence time, 10.2dm3/min aeration rate, and 1.7–2.3 kg sand (0.25–0.35 mm diameter) for the degradation of phenol as sole carbon source. The K La of 0.015 s–1 gave more than adequate oxygen transfer to support rates of 180g phenol/h · m3 and 216 g oxygen/h · m3. The biomass-sand ratios of 20–35 mg volatiles/g gave estimated biomass concentrations of 3–6 g volatiles/dm3. Offline kinetic measurements showed weak inhibition kinetics with constants ofK s=0.2 mg phenol/dm3, K o2=0.5 mg oxygen/dm3 and KinI= 122.5 mg phenol/dm3. Very small biofilm diffusion effects were observed. Dynamic experiments demonstrated rapid response of dissolved oxygen to phenol changes below the inhibition level. Experimentally simulated continuous stagewise operation required three stages, each with 1 h residence time, for complete degradation of 300 mg phenol/dm3 · h.  相似文献   

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