Pretreatment for enhanced hydrolysis of cellulosic biomass

This review will cover a number of physical and chemical pretreatment methods for cellulosic substrates which enhance their hydrolysis by cellulase or consumption by microorganisms. While the emphasis is on the literature of the last two years, some earlier work is cited which has influenced the work in the pretreatment field. In order to interpret the effects of a pretreatment method, emphasis in the past has been on crystallinity index (CI) and lignin content. Although these parameters happen often to correlate with the rate or extent of hydrolysis, it is suggested that a more basic parameter is the pore size distribution of the wet substrate and the associated surface area available to the cellulase that is the major factor in determining the effectiveness of a pretreatment method.     

Applicability of an empirical rate expression to enzymatic hydrolysis of cellulosic materials

Summary The empirical rate expression previously proposed for the hydrolysis of avicel and tissue paper by Meicelase from Trichoderma viride also held for the hydrolysis of dewaxing cotton, Whatmann CF-11, Solka Floc SW-40, tissue paper and 1% NaOH-pretreated sawdust by Meicelase, Trichoderma reesei QM9414 or Cellulosin from Aspergillus nigar.     

Partial acid hydrolysis of cellulosic materials as a pretreatment for enzymatic hydrolysis

Partial acid hydrolysis was studied as a per treatment to enhance enzymatic hydrolysis, such a pretreatment was carried out in a continuous flow reactor on oak corn Stover, newsprint, and Solka Floc at temperatures ranging from 160 to 220°C, acid concentration ranging from 0 to 1.2%, and a fixed treatment time of 0.22 min. The resulting slurries and solids were than hydrolyzed with Trichoderma ressei QM 9414 cellulase at 50°C for 48 hr. For all substrates except Solka Floc, increased glucose yields were achieved during enzymatic hydrolysis of the pretreated materials as compared to hydrolysis of the original substrate. In several cases, after pretreatment, 100° of the potential glucose content of the substrate was converted to glucose after 24hr of enzymatic hydrolysis. It is felt that the increased glucose yields achieved after this pretreatment are due to acid's removal of hemicellulose, reduced degree of polymerization, and possibly due to a change in the crystal structure of the cellulose.     

Effect of melanin on enzymatic hydrolysis of cellulosic waste

Wood waste powder from Tectona grandis containing melanin was less susceptible to enzymatic hydrolysis than powder without melanin. About a 53% increase in saccharification was noted when melanin was removed. Melanin caused inhibition to all cellulolytic enzymes, but in different degrees. Endo-beta-1,4-glucanase and beta-glucosidase were markedly inhibited when melanin was preincubated with enzyme, while exo-beta-1,4-glucanase was severely inhibited when melanin was preincubated with substrate. The latter was found to be dependent on the contact time. The activities of endo-beta-1,4-glucanase and beta-glucosidase were noncompetitively inhibited by melanin.     

Studies on the mechanism of enzymatic hydrolysis of cellulosic substances.

Most cellulosic substances contain appreciable amounts of cellulose and hemicellulose, which on enzymatic hydrolysis mainly yield a mixture of glucose, cellobiose, and xylose. In this paper, studies on the mechanisms of hydrolysis of bagasse (a complex native cellulosic waste left after extraction of juice from cane sugar) by the cellulase enzyme components are described in light of their adsorption characteristics. Simultaneous adsorption of exo- and endoglucanases on hydrolyzable cellulosics is the causative factor of the hydrolysis that follows immediately after. It supports the postulate of synergistic enzyme action proposed by Eriksson. Xylanase pretreatment enhanced the hydrolysis of bagasse owing to the creation of more accessible cellulosic regions that are readily acted upon by exo- and endoglucanases. The synergistic action of the purified exoglucanase, endoglucanase, and xylanse has been found to be most effective for hydrolysis of bagasse but not for pure cellulose. Significant quantities of glucose are produced in beta-glucosidase-free cellulase action on bagasse. Individual and combined action of the purified cellulase components on hydrolysis of native and delignified bagasse are discussed in respect to the release of sugars in the hydrolysate.     

Enzymatic hydrolysis of cellulosic materials: A kinetic study

A kinetic study of the enzymatic hydrolysis of two celluloses with different structural features was performed at various temperatures (26-50 degrees C). The enzymatic system consisted of three types of enzymes: E(1)-beta-1,4-glucan glucanohydrolase; E(2)-beta-1,4-glucan cellobiohydrolase; and E(3)-beta-glucosidase. A mathematical model for the mechanism of the hydrolysis of cellulosic materials catalyzed by a multienzymatic system was checked and a good rationalization of the experimental results was achieved. Uncompetitive and competitive glucose inhibition on E(1) and E(2), respectively, appeared to occur for both substrates. Inhibition by cellobiose was checked at 34 degrees C on one substrate. The V(max), K(m), and glucose inhibition constants were optimized and their dependence on temperature determined.     

Microwave treatment of cellulosic materials for their enzymatic hydrolysis

Summary Rice straw and bagasse with water content 84 or 94% were irradiated with microwave (2450MHz) in sealed glass vessels. This treatment enhanced markedly the accessibility of the cellulosic materials for the enzymatic hydrolysis: for example, 1.6 times in the rice straw by the microwave treatment at 170 °C for 5 min and 3.2 times in the bagasse by the treatment at 200 °C for 5 min, compared with the untreated.     

Enzymatic hydrolysis of corncob and ethanol production from cellulosic hydrolysate

 Enzymatic hydrolysis of corncob and ethanol fermentation from cellulosic hydrolysate were investigated. After corncob was pretreated by 1% H₂SO₄ at 108 °C for 3 h, the cellulosic residue was hydrolyzed by cellulase from Trichoderma reesei ZU-02 and the hydrolysis yield was 67.5%. Poor cellobiase activity in T. reesei cellulase restricted the conversion of cellobiose to glucose, and the accumulation of cellobiose caused severe feedback inhibition to the activities of β-1,4-endoglucanase and β-1,4-exoglucanase in cellulase system. Supplementing cellobiase from Aspergillus niger ZU-07 greatly reduced the inhibitory effect caused by cellobiose, and the hydrolysis yield was improved to 83.9% with enhanced cellobiase activity of 6.5 CBU g⁻¹ substrate. Fed-batch hydrolysis process was started with a batch hydrolysis containing 100 g l⁻¹ substrate, with cellulosic residue added at 6 and 12 h twice to get a final substrate concentration of 200 g l⁻¹. After 60 h of reaction, the reducing sugar concentration reached 116.3 g l⁻¹ with a hydrolysis yield of 79.5%. Further fermentation of cellulosic hydrolysate containing 95.3 g l⁻¹ glucose was performed using Saccharomyces cerevisiae 316, and 45.7 g l⁻¹ ethanol was obtained within 18 h. The research results are meaningful in fuel ethanol production from agricultural residue instead of grain starch.     

Fluidized-bed immobilized-enzyme reactor for the hydrolysis of cornstarch to glucose

We have developed an economical fluidized-bed immobilized-enzyme cornstarch hydrolysis reactor employing an inexpensive glucoamylase-on-alumina (covalently bonded) catalyst having a high initial activity (130 units/g) and excellent long term stability (t_1/2 = 6450 hr at 50°C). The reactor can give higher yields of dextrose from streams containing ～30% (wt) low dextrose equivalent (DE) cornstarch than can a comparable fixed-bed reactor because its design exploits the fact that fluidixation permits the use of very small catalyst particles (down to 50μm in our case) which overcomes the yield-limiting diffusion-associated problems encountered in the use of conventional fixed-bed cornstarch hydrolysis reactors. Furthermore, even when small catalyst particles are used the fluidized-bed reactor does not suffer from plugging and high pressure drop problems typical of fixed-bed reactors. The results of an initial economic analysis based on bench-scale results indicate that the processing cost for a plant using this new technology to produce 100 × 10⁶lb dextrose/year from low DE cornstarch would be as much as 33% lower than for a comparable plant employing conventional soluble-enzyme technology.     

Enhancement of enzymatic hydrolysis by simultaneous attrition of cellulosic substrates

It has been shown that simultaneous attrition of cellulose in an attritor containing stainlesssteel beads results in a substantial enhancement of the enzymatic hydrolysis. The attrition exerts two opposing effects, continuous delamination and comminution of the substrate with formation of new reactive sites and a gradual denaturation and inactivation of the enzyme. Consequently, the hydrolysis proceeds very rapidly at first and levels off at about 70% saccharification of the substrate. Accumulation of hydrolysis products is also responsible for inhibition of the enzyme. The attrition method is effective for the saccharification of cottonwood in which the cellulosic microfibrils are embedded in a matrix of lignin and hemicelluloses. A comparison between the saccharification of wood, lignocellulose, holocellulose, and cellulose with simultaneous attrition showed that the lignin component provided more hindrance toward the saccharification process than hemicelluloses, which are themselves subject to enzymatic hydrolysis.     

Effect of Fenton's pretreatment on cotton cellulosic substrates to enhance its enzymatic hydrolysis response

Fenton’s reagent that generates reactive hydroxyl radical species was evaluated for its effectiveness as a pretreatment agent on cotton cellulosic substrates to increase its susceptibility to cellulase enzyme. Response surface methodology was used to optimize four different process variables viz., time of reaction; substrate size and concentrations of Fe²⁺ and H₂O₂. Overall, the cellulose substrates treated at 0.5 mM concentration of Fe²⁺, 2% concentration of H₂O₂ for a reaction period of 48 h gave the highest enzyme activity as determined using the response surface methodology. Cellulose substrates with high aspect ratio recorded better enzyme response than that with low aspect ratio which is supported by copper number estimation. The cellulosic substrate prepared using a combination of optimized Fenton’s pretreatment conditions and/or enzyme hydrolysis were studied and characterized by atomic force microscopy and scanning electron microscopy. Additionally, degree of polymerization analysis gives further insight into the degradation during Fenton’s reaction.     

Organosolv pretreatment for enzymatic hydrolysis of poplars: I. Enzyme hydrolysis of cellulosic residues

Aspen (Populus tremuloides) and black cottonwood (Populus trichocarpa) organosolv pulps produced in a wide range of solvent composition (between 30 and 70% by volume of methanol) and catalysts (H(2)SO(4) and H(3)PO(4)) such that the cooking liquor pH 相似文献   

木质纤维素原料酶水解产乙醇工艺的研究进展

木质纤维素原料预处理后,经水解、发酵等过程,可生产乙醇作为清洁燃料,这大大提高了农业和林业废弃物的利用率,减轻了环境污染,并为经济的可持续发展提供了保证。目前木质纤维素酶水解因其具有明显优势而受到重视,被普遍研究和采用。综述了近年来木质纤维素原料的预处理方法、酶与水解技术、发酵工艺以及发酵耦合分离技术的最新研究成果。     

Biohydrogen production from cellulosic hydrolysate produced via temperature-shift-enhanced bacterial cellulose hydrolysis

A “temperature-shift” strategy was developed to improve reducing sugar production from bacterial hydrolysis of cellulosic materials. In this strategy, production of cellulolytic enzymes with Cellulomonas uda E3-01 was promoted at a preferable temperature (35 °C), while more efficient enzymatic cellulose hydrolysis was achieved under an elevated culture temperature (45 °C), at which cell growth was inhibited to avoid consumption of reducing sugar. This temperature-shift strategy was shown to markedly increase the reducing sugar (especially, monosaccharide and disaccharide) concentration in the hydrolysate while hydrolyzing pure (carboxymethyl-cellulose, xylan, avicel and cellobiose) and natural (rice husk, rice straw, bagasse and Napier-grass) cellulosic materials. The cellulosic hydrolysates from CMC and xylan were successfully converted to H₂ via dark fermentation with Clostridium butyricum CGS5, attaining a maximum hydrogen yield of 4.79 mmol H₂/g reducing sugar.     

One-dimensional model of the acid hydrolysis of cellulosic substrates in a solid-liquid cyclone reactor

The use of rotating flow in an annulus is investigated as a means of enhancing the yield of glucose and xylose in the acid hydrolysis of cellulosic slurries. A one-dimensional model of such a cyclone reactor is developed for flow cases, co-current and counter-current flow. For the case of 250°C, 1% w/w acid, the one-dimensional model indicates an increase in the maximum glucose yield from 48.1% in a plug flow reactor to 69.3% in a co-current cyclone reactor, and up to 81.0% in a countercurrent cyclone reactor. The corresponding xylose yields are 91.6% for co-current operation and 97.7% for countercurrent operation. In the co-current case the maximum glucose and xylose yields do not occur at the same location in the reactor; however, in the countercurrent case they do. Although product yields are dramatically improved over those obtained in a plug flow reactor, the product concentrations are lower than would typically be obtained in a plug flow reactor.List of Symbols A cm² cross sectional area perpendicular to radial flow - A _c cm² cross sectional area of slurry inlet - A _c cm² cross sectional area of steam inlet - A _w cm² cross sectional area of water inlet - C _c concentration of cellulose as potential glucose (grams of potential glucose/cm³ of total stream) - C _c ^* grams cellulose/cm³ of solids concentration of cellulose as potential glucose - C _ginitial ^* grams glulose/cm³ of solids concentration of cellulose entering reactor - C _g grams glucose/cm³ of total stream concentration of glucose - C _g ^* grams glucose/cm³ of liquid stream concentration of glucose - C _cinitial ^* grams cellulose/cm³ of liquid concentration of glucose entering reactor - C _xn concentration of xylan as potential xylose (grams of potential xylose/cm³ of total stream) - C _xs grams xyclose/cm³ of total stream concentration of nylose - d _f dilution factor - dr cm radial increment - g cm/s² gravitational acceleration - g ^* centrifugal acceleration proportionality constant - h cm height of cyclone reactor - j cm/s flux - K constant in general equation for vortex flow, Eq. (4.9) - k ₁ 1/s kinetic rate constant of cellulose hydrolysis - k _a 1/s kinetic rate constant of xylan hydrolysis - k ₂ 1/s kinetic rate constant of glucose decomposition - k _2a 1/s kinetic rate constant of xylose decomposition - m vortex exponent - M _steam g/s mass rate of steam addition at outer radius - M _water g/s mass rate of cold water addition at outer radius - n cm³/s empirically determined settling parameter - Q cm³/s net volumetric flow in outward radial direction - Q _tot cm³/s total volumetric flow through reactor - q _c cm³/s volumetric flow of slurry feed - q _s cm³/s volumetric flow of stream feed - q _water cm³/s volumetric flow of cold water feed - r cm radial position - r _c 1/s rate of cellulose hydrolysis - r _g 1/s rate of glucose decomposition - r _i cm inner radius - r _o cm outer radius - r _xn 1/s rate of xylan hydrolysis - r _xs 1/s rate of xylose decomposition - s _mom cm g/s² inlet steam momentum - T _bulk s bulk residence time in reactor - T °C reactor temperature - v _c cm³/g specific volume of slurry feed - v _s cm³/g specific volume of steam - v _w cm³/g specific volume of water - V _f cm/s velocity of liquid as a function of radius - V _i cm/s inlet velocity - V _s cm/s velocity of solids as a function of radius - V _steam cm/s inlet steam velocity to cyclone - V cm/s terminal settling velocity - V _q cm/s tangential velocity - w _mom cm g/s² water inlet momentum - Y grams product out/grams reactant in yield of product - solids volumetric fraction - _f solids volumetric fraction in slurry feed - _i initial solids volumetric fraction of slurry - Pi     

Reducing agents improve enzymatic hydrolysis of cellulosic substrates in the presence of pretreatment liquid

Enzymatic hydrolysis of pretreated lignocellulosic substrates has emerged as an interesting option to produce sugars that can be converted to liquid biofuels and other commodities using microbial biocatalysts. Lignocellulosic substrates are pretreated to make them more accessible to cellulolytic enzymes, but the pretreatment liquid partially inhibits subsequent enzymatic hydrolysis. The presence of pretreatment liquid from Norway spruce resulted in a 63% decrease in the enzymatic saccharification of Avicel compared to when the reaction was performed in a buffered aqueous solution. The addition of 15 mM of a reducing agent (hydrogen sulfite, dithionite, or dithiothreitol) to reaction mixtures with the pretreatment liquid resulted in up to 54% improvement of the saccharification efficiency. When the reducing agents were added to reaction mixtures without pretreatment liquid, there was a 13-39% decrease in saccharification efficiency. In the presence of pretreatment liquid, the addition of 15 mM dithionite to Avicel, α-cellulose or filter cake of pretreated spruce wood resulted in improvements between 25 and 33%. Positive effects (6-17%) of reducing agents were also observed in experiments with carboxymethyl cellulose and 2-hydroxyethyl cellulose. The approach to add reducing agents appears useful for facilitating the utilization of enzymes to convert cellulosic substrates in industrial processes.     

Production of minicellulosomes for the enhanced hydrolysis of cellulosic substrates by recombinant Corynebacterium glutamicum

Although cellulosic materials of plant origin are the most abundant utilizable biomass resource, the amino acid-producing organism Corynebacterium glutamicum can not utilize these materials. Here we report the engineering of a C. glutamicum strain expressing functional minicellulosomes containing chimeric endoglucanase E bound to miniCbpA from Clostridium cellulovorans that can hydrolyze cellulosic materials. The chimeric endoglucanase E consists of the endoglucanase E catalytic backbone of Clostridium thermocellum fused with the endoglucanase B dockerin domain of C. cellulovorans. The resulting strain degraded cellulose efficiently by substrate targeting via the carbohydrate binding module. The assembly of minicellulosomes increased the activity against carboxymethyl cellulose approximately 2.8-fold compared with that for the corresponding enzymes alone. This is the first report of the formation of Clostridium minicellulosomes by C. glutamicum. The development of C. glutamicum strain that is capable of more effective cellulose hydrolysis brings about a realization of consolidated bioprocessing for the utilization of cellulosic biomass.     

Optimizing dilute acid hydrolysis of hemicellulose in a nitrogen-rich cellulosic material--dairy manure

Effective dilute acid hydrolysis of dairy manure which contains roughly 12% hemicellulose on a dry matter basis can produce a variety of mono-sugars such as arabinose, xylose and galactose, as well as to further benefit utilization of cellulose in the manure. To enhance the effectiveness of this dilute acid hydrolysis, the effect of manure nitrogen content was studied because some reactions such as the browning reaction between amino acids and reducing sugars and acid-base reactions involving ammonia and acid interfere with the hydrolysis. Two dairy manure samples were used to study this nitrogen effect; the original manure and the pretreated manure derived from a solid/liquid separation pretreatment. The pretreated manure had a total nitrogen content of 1.3% dry matter (DM) while the original dairy manure had twice that amount with a total nitrogen content of 2.6% DM. Results found that the optimal conditions for hydrolysis of manure hemicellulose were 2 h reaction time, 1% sulfuric acid concentration, 135 degrees C, and 10% sample concentration using the pretreated dairy manure as raw material. Under these conditions the corresponding sugar yield from hemicellulose was 111% and sugar concentration in the solution reached 16.5 g/l. At the same time, the hydrolyzed solid had 43% DM of cellulose, which was much higher than both the original manure containing 22% and the pretreated manure with 32%.     

Differential speed two roll mill pretreatment of cellulosic materials for enzymatic hydrolysis

Differential speed two roll milling is an effective pretreatment for increasing the susceptibility of cellulose to enzymatic hydrolysis. Using mills with three, six, and ten in. diam rolls and processing times of 10 min or less results in the following percent increases in susceptibility over untreated controls: cotton, 1100; maple chips, 1600; white pine chips, 600; newspaper, 125. In comparison, ball milling of newspaper for 24 hr gives only a 62% increase. A further advantage of the roll mill is the increased wet density of the product permitting higher slurry concentrations during hydrolysis. Important parameters of mill effectiveness are roll clearance and processing time.