Dynamic modelling of high biomass density cultivation and biohydrogen production in different scales of flat plate photobioreactors

This paper investigates the scaling‐up of cyanobacterial biomass cultivation and biohydrogen production from laboratory to industrial scale. Two main aspects are investigated and presented, which to the best of our knowledge have never been addressed, namely the construction of an accurate dynamic model to simulate cyanobacterial photo‐heterotrophic growth and biohydrogen production and the prediction of the maximum biomass and hydrogen production in different scales of photobioreactors. To achieve the current goals, experimental data obtained from a laboratory experimental setup are fitted by a dynamic model. Based on the current model, two key original findings are made in this work. First, it is found that selecting low‐chlorophyll mutants is an efficient way to increase both biomass concentration and hydrogen production particularly in a large scale photobioreactor. Second, the current work proposes that the width of industrial scale photobioreactors should not exceed 0.20 m for biomass cultivation and 0.05 m for biohydrogen production, as severe light attenuation can be induced in the reactor beyond this threshold. Biotechnol. Bioeng. 2015;112: 2429–2438. © 2015 The Authors. Biotechnology and Bioengineering Published by Wiley Peiodicals, Inc.     

A screening model to predict microalgae biomass growth in photobioreactors and raceway ponds

A microalgae biomass growth model was developed for screening novel strains for their potential to exhibit high biomass productivities under nutrient‐replete conditions in photobioreactors or outdoor ponds. Growth is modeled by first estimating the light attenuation by biomass according to Beer‐Lambert's Law, and then calculating the specific growth rate in discretized culture volume slices that receive declining light intensities due to attenuation. The model uses only two physical and two species‐specific biological input parameters, all of which are relatively easy to determine: incident light intensity, culture depth, as well as the biomass light absorption coefficient and the specific growth rate as a function of light intensity. Roux bottle culture experiments were performed with Nannochloropsis salina at constant temperature (23°C) at six different incident light intensities (10, 25, 50, 100, 250, and 850 µmol/m² s) to determine both the specific growth rate under non‐shading conditions and the biomass light absorption coefficient as a function of light intensity. The model was successful in predicting the biomass growth rate in these Roux bottle batch cultures during the light‐limited linear phase at different incident light intensities. Model predictions were moderately sensitive to minor variations in the values of input parameters. The model was also successful in predicting the growth performance of Chlorella sp. cultured in LED‐lighted 800 L raceway ponds operated in batch mode at constant temperature (30°C) and constant light intensity (1,650 µmol/m² s). Measurements of oxygen concentrations as a function of time demonstrated that following exposure to darkness, it takes at least 5 s for cells to initiate dark respiration. As a result, biomass loss due to dark respiration in the aphotic zone of a culture is unlikely to occur in highly mixed small‐scale photobioreactors where cells move rapidly in and out of the light. By contrast, as supported also by the growth model, biomass loss due to dark respiration occurs in the dark zones of the relatively less well‐mixed pond cultures. In addition to screening novel microalgae strains for high biomass productivities, the model can also be used for optimizing the pond design and operation. Additional research is needed to validate the biomass growth model for other microalgae species and for the more realistic case of fluctuating temperatures and light intensities observed in outdoor pond cultures. Biotechnol. Bioeng. 2013; 110: 1583–1594. © 2012 Wiley Periodicals, Inc.     

Enclosed outdoor photobioreactors: light regime,photosynthetic efficiency,scale-up,and future prospects

Enclosed outdoor photobioreactors need to be developed and designed for large-scale production of phototrophic microorganisms. Both light regime and photosynthetic efficiency were analyzed in characteristic examples of state-of-the-art pilot-scale photobioreactors. In this study it is shown that productivity of photobioreactors is determined by the light regime inside the bioreactors. In addition to light regime, oxygen accumulation and shear stress limit productivity in certain designs. In short light-path systems, high efficiencies, 10% to 20% based on photosynthetic active radiation (PAR 400 to 700 nm), can be reached at high biomass concentrations (>5 kg [dry weight] m(-3)). It is demonstrated, however, that these and other photobioreactor designs are poorly scalable (maximal unit size 0.1 to 10 m(3)), and/or not applicable for cultivation of monocultures. This is why a new photobioreactor design is proposed in which light capture is physically separated from photoautotrophic cultivation. This system can possibly be scaled to larger unit sizes, 10 to >100 m(3), and the reactor liquid as a whole is mixed and aerated. It is deduced that high photosynthetic efficiencies, 15% on a PAR-basis, can be achieved. Future designs from optical engineers should be used to collect, concentrate, and transport sunlight, followed by redistribution in a large-scale photobioreactor.     

Effect of liquid circulation velocity and cell density on the growth ofParietochloris incisa in flat plate photobioreactors

For more accurately describing the durations of the light and the dark phases of microalgal cells over the whole light-dark cycle, and probing into the relationship between the liquid circulation time or velocity, the aeration rate and cell density, a series of experiments was carried out in 10 cm light-path flat plate photobioreactors. The results indicated that the liquid flow in the flat plate photobioreactor could be described by liquid dynamic equations, and a high biomass output, higher content and productivity of arachidonic acid, 70.10 gm⁻²d⁻¹, 9.62% and 510.3 mg/L, respectively, were obtained under the optimal culture conditions.     

Productivity and photosynthetic efficiency ofSpirulina platensis as affected by light intensity,algal density and rate of mixing in a flat plate photobioreactor

The effect of the rate of mixing on productivity of algal mass in relation to photon flux density and algal concentration was quantitatively evaluated in cultures ofSpirulina platensis grown in a newly designed flat-plate photobioreactor. Special emphasis was placed on elucidating the principles underlying efficient utilization of high photon flux density for maximal productivity of algal-mass. Whereas the rate of mixing exerted little influence on productivity and photosynthetic efficiency in cultures of relatively low algal density, its effect became ever more significant as algal concentration was increased. Maximal mixing-enhanced cell concentrations and productivity of biomass were obtained at the highest light intensity used. At each level of incident light intensity, maximum productivity and photosynthetic efficiency could be achieved only when algal concentration and mixing rates were optimized. The higher the intensity of the light source, the higher became the optimal culture density, highest algal concentrations and productivity of biomass being obtained at the highest light intensity used. The rate of mixing required careful optimization: when too low, maximal productivity resulting from the most efficient utilization of light could not be obtained. Too high a rate of mixing resulted in cell damage and reduced output rate.Author for correspondence     

Comparison of artificial light photobioreactors and other production systems using Porphyridium cruentum

A new type of preparative photobioreactor for high quality production of microalgae is developed for hatchery-nursery of marine animals, as well as for fine chemicals extraction. Of modular conception, two artificial light photobioreactors in plastic and stainless steel are designed so as to provide strictly controlled conditions in an attempt to increase quality and diminish cost prices. They are assessed for production of Porphyridum cruentum and compared to conventional transparent tanks and solar photobioreactors. The concentration and productivity obtained are ten-fold higher than with hatchery tanks, which leads to a significant drop in cost price of biomass. Comparison is also made with a 10 m² solar photobioreactor operated in the south of France, for which biomass cost price is half that of 1.5 m² artificial light photobioreactor. Extrapolations erasing size discrepancy show that the cost price of the two technologies are not very different. This revised version was published online in June 2006 with corrections to the Cover Date.     

Lipid accumulation and growth of Chlorella zofingiensis in flat plate photobioreactors outdoors

Culturing microalgae using natural sunlight is an effective way to reduce the cost of microalgae-based biodiesel production. In order to evaluate the feasibility of culturing Chlorella zofingiensis outdoors for biodiesel production, effects of nitrogen limitation and initial cell concentration on growth and lipid accumulation of this alga were investigated in 60 L flat plate photobioreactors outdoors. The highest μmax and biomass productivity obtained was 0.994 day(-1) and 58.4 mg L(-1)day(-1), respectively. The lipid content was much higher (54.5% of dry weight) under nitrogen limiting condition than under nitrogen sufficient condition (27.3%). With the increasing initial cell concentrations, the lipid contents declined, while lipid concentrations and productivities increased. The highest lipid content, lipid concentration, and lipid productivity obtained was 54.5%, 536 mg L(-1) and 22.3 mg L(-1)day(-1), respectively. This study demonstrated that it was possible to culture C. zofingiensis under outdoor conditions for producing biodiesel feedstock.     

Minimization of carbon losses in pilot-scale outdoor photobioreactors by model-based predictive control

The optimization of carbon use in pilot-scale outdoor tubular photobioreactors is investigated in this study. The behavior of a 0.20-m(3) tubular photobioreactor was studied, with and without algae, by steady-state and pulse dynamic-response analysis experiments. A model of the system was obtained and implemented in a programmable control unit and was used to control the reactor under normal production conditions. Results showed that, using and on-off control, the mean daily CO(2) flow in the reactor was 0.86 g min(-1), 19.7% of this being lost. By using a predictive control algorithm the mean daily CO(2) flow was reduced to 0.74 g min(-1), with losses being reduced to 15.6%. In this case, pH tracking was not adequate, especially at the beginning and end of the daylight period, because the variation in solar irradiance was not considered. Taking solar irradiance into account resulted in better performance, with mean daily CO(2) flow reduced to 0.70 g min(-1), and carbon losses reduced to 5.5%. pH tracking was improved and valve actuation was reduced. Improvement of pH control reduced pH gradients in the culture, which increased the photosynthesis rate and biomass productivity of the system. Biomass productivity increased from 1.28 to 1.48 g L(-1) day-(1) when on-off control was replaced by model-based predictive control plus solar irradiance effect mode. Implementation of this methodology in outdoor photobioreactors can increase productivity by 15% and reduce the cost of producing biomass by >6%. Clearly, application of effective control techniques, such as model-based predictive control (MPC), must be considered when developing these processes.     

Photosynthetic characteristics and photosynthesis-light response curve models of summer maize

Aim The photosynthesis-light response curve is the most commonly used method to explore the relationship between photosynthetically active radiation and the net photosynthetic rate, because it is more effective to reflect the plant photosynthetic characteristics. And it is very meaningful for researchers to choose a suitable summer corn (Zea mays) photosynthetic model and optimal the models of photosynthesis-light response curve by analyzing the differences between simulation and observation in each growth period of some plant. So the object of this paper was to propose some useful suggestions for the choice of summer corn photosynthetic modes and the optimization of the photosynthetic light response curves model in further.Methods In this paper, three typical photosynthetic models were used to fitting the photosynthetic light response curve for upper leaf, leaf at ear of grain and lower leaf of summer corn during bell and milk period. And then the fitting degree of each model was compared to the measured data. Photosynthetic active radiation was divided into three parts, and the fitting residual errors of these three models were analyzed individually.Important findings The photosynthetic characteristic parameters such as maximum net photosynthetic rate (P_nmax), saturated light intensity (I_sat) and dark respiration rate (R_d) decreased constantly with a top-down leaf position and the parameters at milk stage were generally lower than the bell stage. Each growth period and leaf position could fit the curve, but some deviation exists for the P_nmax and I_sat in the rectangular hyperbolic model and the non-rectangular hyperbolic model. The results of curve fitting residual showed that the simulation values from Ye Zi-Piao model were closest to the actual values, and especially for the high photosynthetically active radiation section.     

夏玉米光合特性及光响应曲线拟合

通过对光合-光响应曲线的研究来探索光合有效辐射与净光合速率的关系是一种非常重要的手段。合适的模型才能较好地反映植株的光合特性。分析由于生育期与叶位的不同而导致各模型拟合值与实测值差异的变化性以及不同光合有效辐射强度下各模型的适用性, 可为夏玉米(Zea mays)光合模型的选择和光合-光响应曲线模型的进一步优化提供参考。该研究运用3种典型的光合模型对夏玉米大喇叭口期与乳熟期上部叶、穗位叶与下部叶做光合-光响应曲线拟合, 对比各模型的拟合度以及对实测数据的反映情况, 并将光合有效辐射分为3段, 分析3种模型在每段的拟合残差。结果表明: 最大净光合速率(P_nmax)、饱和光强(I_sat)、暗呼吸速率(R_d)等光合特征参数值随叶位由上而下呈降低趋势, 乳熟期普遍小于大喇叭口期; 不同生育期和叶位3种模型均可以拟合, 直角双曲线模型、非直角双曲线模型对P_nmax、I_sat的拟合值与实测值有一定的偏差; 通过残差分析表明叶子飘模型的拟合值与实测值最为相符, 尤其对高光部分的拟合表现出独有的优越性。     

A comprehensive time‐course metabolite profiling of the model cyanobacterium Synechocystis sp. PCC 6803 under diurnal light:dark cycles

Cyanobacteria are a model photoautotroph and a chassis for the sustainable production of fuels and chemicals. Knowledge of photoautotrophic metabolism in the natural environment of day/night cycles is lacking, yet has implications for improved yield from plants, algae and cyanobacteria. Here, a thorough approach to characterizing diverse metabolites—including carbohydrates, lipids, amino acids, pigments, cofactors, nucleic acids and polysaccharides—in the model cyanobacterium Synechocystis sp. PCC 6803 (S. 6803) under sinusoidal diurnal light:dark cycles was developed and applied. A custom photobioreactor and multi‐platform mass spectrometry workflow enabled metabolite profiling every 30–120 min across a 24‐h diurnal sinusoidal LD (‘sinLD’) cycle peaking at 1600 μmol photons m^?2 sec^?1. We report widespread oscillations across the sinLD cycle with 90%, 94% and 40% of the identified polar/semi‐polar, non‐polar and polymeric metabolites displaying statistically significant oscillations, respectively. Microbial growth displayed distinct lag, biomass accumulation and cell division phases of growth. During the lag phase, amino acids and nucleic acids accumulated to high levels per cell followed by decreased levels during the biomass accumulation phase, presumably due to protein and DNA synthesis. Insoluble carbohydrates displayed sharp oscillations per cell at the day‐to‐night transition. Potential bottlenecks in central carbon metabolism are highlighted. Together, this report provides a comprehensive view of photosynthetic metabolite behavior with high temporal resolution, offering insight into the impact of growth synchronization to light cycles via circadian rhythms. Incorporation into computational modeling and metabolic engineering efforts promises to improve industrially relevant strain design.     

Investigation and modeling of the effects of light spectrum and incident angle on the growth of Chlorella vulgaris in photobioreactors

An in‐depth investigation of how various illumination conditions influence microalgal growth in photobioreactors (PBR) has been presented. Effects of both the light emission spectrum (white and red) and the light incident angle (0° and 60°) on the PBR surface were investigated. The experiments were conducted in two fully controlled lab‐scale PBRs, a torus PBR and a thin flat‐panel PBR for high cell density culture. The results obtained in the torus PBR were used to build the kinetic growth model of Chlorella vulgaris taken as a model species. The PBR model was then applied to the thin flat‐panel PBR, which was run with various illumination conditions. Its detailed representation of local rate of photon absorption under various conditions (spectral calculation of light attenuation, incident angle influence) enabled the model to take into account all the tested conditions with no further adjustment. This allowed a detailed investigation of the coupling between radiation field and photosynthetic growth. Effects of all the radiation conditions together with pigment acclimation, which was found to be relevant, were investigated in depth. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:247–261, 2016     

光照强度对广西地不容光合特性和生长的影响

以盆栽当年生广西地不容为材料,研究不同光照强度(100%、50%、30%和15%自然光强)对其光合特性和生长的影响。结果表明:随着光照强度的降低,广西地不容最大净光合速率(P_(max))、光饱和点(LSP)、光补偿点(LCP)先减小,而后稍有增大;表观量子效率(AQY)在30%和50%光强下显著高于100%和15%光强处理;叶片叶绿素总量(Chl)、叶绿素a(Chla)、叶绿素b(Chlb)、类胡萝卜素(Car)含量随光强的减弱而增大,Car/Chl随光强的减弱而减小,Chla/Chlb比值在各处理间无显著差异;单叶面积随生长光强的减弱而增大,比叶重(LMA)则随着生长光强的减弱而减小;30%光强下广西地不容块根生物量最高,光照过强和过弱都不利于其生物量的积累。广西地不容对光强的适应范围较广,但光照过强或过荫均对生长造成不良影响,光合速率降低,生长减缓,块根生物量积累下降,30%光强是其当年生苗生长的最佳光强。     

不同光质配比对紫叶生菜光合特性和品质的影响

为了探索不同光质配比对紫叶生菜生长发育的影响,本试验以‘中蔬紫生菜’紫叶生菜为研究对象,以LED智能调光台为人工光源,通过在白光的基础上添加不同比例的红蓝光(1:1、2:1、4:1和1:2),研究不同光质配比对紫叶生菜光合特性和品质的影响.结果表明: 红蓝光比例为4:1时,紫叶生菜叶片叶绿素含量、RuBP羧化酶活性最大,电子传递效率最高,净光合速率和生长量也显著高于对照和其他处理,且硝酸盐含量最低.而添加1:2的红蓝光时,叶片可溶性蛋白和维生素C含量最高,花青素、类黄酮、总酚等次生代谢物含量以及总抗氧化能力显著高于对照和其他处理.因此,在白光基础上增加适当比例的红蓝光可提高紫叶生菜的光合特性或改善产品品质.     

Short Communication: Analysis of effective light in different photobioreactors: its influence on growth,photosynthetic activity and glycerol production by the freshwater green alga Chlamydomonas reinhardtii

The unicellular green alga Chlamydomonas reinhardtii synthesizes glycerol as an osmoregulatory metabolite when exposed to high saline concentrations (200 mM NaCl). Response to osmotic stress can be used for biotechnological production of this compound. When synthesis of a substance is linked to photosynthetic capacity and consequently to effective light, the production on a large scale makes an efficient utilization of light necessary. In the present work a model for evaluation of effective light has been tested.     

Activities of Noncyclic and Alternative Pathways of Photosynthetic Electron Transport in Leaves of Broad Bean Plants Grown at Various Light Irradiances

Activities of noncyclic and alternative pathways of photosynthetic electron transport were studied in intact leaves of broad been (Vicia faba L.) seedlings grown under white light at irradiances of 176, 36, and 18 µmol quanta/(m² s). Electron flows were followed from light-induced absorbance changes at 830 nm related to redox transformations of P700, the photoactive PSI pigment. The largest absorbance changes at 830 nm, induced by either white or far-red light, were observed in leaves of seedlings grown at irradiance of 176 µmol quanta/(m² s), which provides evidence for the highest concentration of PSI reaction centers per unit leaf area in these seedlings. When actinic white light of 1800 µmol quanta/(m² s) was turned on, the P700 oxidation proceeded most rapidly in leaves of seedlings grown at irradiance of 176 µmol quanta/(m² s). The rates of electron transfer from PSII to PSI were measured from the kinetics of dark P700⁺ reduction after turning off white light. These rates were similar in leaves of all light treatments studied, and their characteristic reaction times were found to range from 9.2 to 9.5 ms. Four exponentially decaying components were resolved in the kinetics of dark P700⁺ reduction after leaf exposure to far-red light. A minor but the fastest component of P700⁺ reduction with a halftime of 30–60 ms was determined by electron transfer from PSII, while the three other slow components were related to the operation of alternative electron transport pathways. Their halftimes and relative magnitudes were almost independent on irradiance during plant cultivation. It is concluded that irradiance during plant growth affects the absolute content of PSI reaction centers in leaves but did not influence the rates of noncyclic and alternative electron transport.From Fiziologiya Rastenii, Vol. 52, No. 4, 2005, pp. 485–491.Original English Text Copyright © 2005 by Nikolaeva, Bukhov, Egorova.The article was translated by the authors.     

Effect of light-path length in outdoor flat plate reactors on output rate of cell mass and of EPA in Nannochloropsis sp.

The effect of light-path length (i.e. reactor width or thickness) of flat plate glass reactors on outdoor production of eicosapentaenoic acid (EPA) and cell mass of Nannochloropsis sp. was tested, using a range of light-paths from 1.3 to 17.0 cm. Volumetric productivity of cell mass and optimal, as well as maximal cell density which represents the highest sustainable cell density under the experimental conditions, decreased with increase in light-path. Daily areal output rate (g dry weight m⁻² day⁻¹) increased with increased light-path, in contrast with results obtained in similar reactors with Spirulina cultures, in which areal output rates increased when the light-path was reduced. Maximal areal productivity of Nannochloropsis sp. (12.8 and 22.4 g ash-free dry weight per day per m² of irradiated reactor surfaces, in winter and summer, respectively), reflecting maximal efficiency in light utilization, was obtained with the long light-paths, i.e. 10.4 and 17.0 cm. Increasing the light-path from 1.3 to 17.0 cm resulted in an increase in areal EPA productivity, from 66.7 to 278.2 mg m⁻² day⁻¹ in winter and from 232.1 to 515.7 mg m⁻² day⁻¹ in summer. This enhancement in areal productivity of EPA stems from increased productivity of cell mass which was associated with the increase in light-path. We concluded that the optimal light-path, which must be defined for each algal species, represents an important parameter which determines optimal culture density (i.e. resulting in the highest output rate of cell mass per irradiated reactor surface), as well as productivity of cell mass and cell products. Under our conditions the optimal light-path for culturing Nannochloropsis in vertical reactors was ca 10 cm.