Fermentative ability of Zymomonas mobilis under various oxygen supply conditions in batch culture

The performance of Zymomonas mobilis under various oxygen supply conditions in batch culture was quantitatively investigated. Although both the cell growth rate and ethanol productivity decreased with increases in the oxygen supply, the production of by-products such as acetaldehyde and acetic acid increased. The ethanol productivity was more sensitive to oxygen supply than the growth rate. Oxygen supply also affected the morphology of the cells and an increase in oxygen supply resulted in the elongation of the cells. It was also found that both metabolic activity and fermentation balance were largely affected by changes in the dissolved oxygen concentration during the steady state in oxygen concentration.     

Effect of multistream ethanol feeding on growth and physiological characteristics of Candida utilis in a multistage tower fermenter

The effect of using a multistream feed for carbon and energy supply on the growth and physiological activity of the yeast Candida utilis in a multistage tower fermenter has been studied. Measurements were made at steady states of continuous culture for single values of dilution rate, temperature and pH in all stages of the fermenter and with the same total ethanol supplied. A comparison of the results obtained with multistream and single-stream ethanol feeds revealed that the type of ethanol feed influences the cell growth rate, rate of ethanol dissimilation, biomass yield, productivity and the cell physiology in the individual stages of the fermenter. Multistream ethanol feeding eliminates the growth inhibition due to insufficient energy production from ethanol oxidation at higher partial pressure of oxygen in the aeration gas. Using the optimal type of ethanol feed, better process parameters for SCP production are achieved.     

Regulatory aspects of bakers' yeast metabolism in aerobic fed-batch cultures

A highly instrumented computer-coupled bioreactor is used to investigate metabolic changes of Saccharomyces cerevisiae in aerobic fed-batch systems which are generally applied in bankers' yeast manufacture. The four types of metabolism (oxidation of glucose, aerobic fermentation, oxidation of glucose and ethanol, and oxidation of ethanol) appearing in such systems are characterized by four significant fermentation parameters: Respiratory quotient (RQ), glucose uptake rate (Q_g), ethanol turnover rate (Q_EtOH), and growth yield on glucose (Y_g). Below the critical glucose concentration glucose and ethanol are utilized simultaneously. The shift from aerobic fermentation to nondiauxic growth on glucose and ethanol is not only dependent on glucose concentration. but also on the precultivation on cells. The uptake of ethanol is controlled by the glucose supply except in the case when ethanol is limiting; the oxygen uptake rate (Q_o2), however, is unaffected by the ratio of Q_g and Q_EtOH. Critical glucose concentration is not a constant value for a particular strain, but varies corresponding to the nutritional state of the cells.     

Oxygen effect on batch cultures of Leuconostoc mesenteroides: relationship between oxygen uptake,growth and end-products

Growth and lactose metabolism of a Leuconostoc mesenteroides strain were studied in batch cultures at pH 6.5 and 30° C in 101 modified MRS medium sparged with different gases: nitrogen, air and pure oxygen. In all cases, growth occurred, but in aerobiosis there was oxygen consumption, leading to an improvement of growth yield Y _x/s and specific growth rate compared to anaerobiosis. Whatever the extent of aerobic growth, oxygen uptake and biomass production increased with the oxygen transfer rate so that the oxygen growth yield, Y _x/o2, remained at a constant value of 11 g dry weight of biomass/mol oxygen consumed. Pure oxygen had a positive effect on Leuconostoc growth. Oxygen transfer was limiting under air, but pure oxygen provided bacteria with sufficient dissolved oxygen and leuconostocs were able to consume large amounts of oxygen. Acetate production increased progressively with oxygen consumption so that the total molar concentration of acetate plus ethanol remained constant. Maximal Y _x/s was obtained with a 120 l/h flow rate of pure oxygen: the switch from ethanol to acetate was almost complete. In this case, a 46.8 g/mol Y _x/s and a 0.69 h^–1 maximal growth rate could be reached.     

Biosynthesis of citric and isocitric acids from ethanol by mutant Yarrowia lipolytica N 1 under continuous cultivation

The effect of ethanol, zinc, and iron (Fe²⁺ and Fe³⁺) concentration and of oxygen supply on cell growth and the production of citric acid (CA) and isocitric acid (ICA) from ethanol by mutant Yarrowia lipolytica N 1 was studied under continuous cultivation. The following peculiarities of Y. lipolytica metabolism were found: (1) intensive CA production occurred under yeast growth limitation by nitrogen; (2) inhibition of yeast growth by ethanol was accompanied by significant alterations in fatty acid composition of lipids; (3) the production of CA and ICA from ethanol required high concentrations of zinc and iron ions; (4) the intracellular iron concentration determined whether CA or ICA was predominantly formed; (5) the cell's requirement for oxygen depended on the intracellular iron concentration. The events taking place in the production of CA and ICA were evaluated through the activities of enzyme systems involved in the metabolism of ethanol and CA in this strain. Electronic Publication     

Restricted oxygen supply and excretion of metabolites

Summary The effect of oxygen supply on the formation of metabolites by Escherichia coli K12, Enterobacter aerogenes and Brevibacterium lactofermentum was studied. The relative respiration rate (i.e. the ratio, in percent, of the respiration rate during the production phase to that at the end of exponential growth phase) was taken as a measure of cell response to oxygen supply to which the production of metabolites was also correlated. Several metabolites were excreted at distinct relative respiration rates: ethanol, hydrogen gas, acetate, butanoate, capronate, malate, succinate, acetoin, 2,3-butanediol, 2-methylpropanoate, 3-methylbutanoate, formate, cis-aconitate and 2-oxoglutarate. At relative respiration rates above 80% the excretion of metabolites ceased and the substrate was completely oxidized.The effects of oxygen and of NADH, respectively, on synthesis and activity of several enzymes involved in the formation of these metabolites are discussed. The efficiency of aeration in a fermentation process can be controlled by means of analysis of excreted metabolites.     

Growth of E. Coli W to high cell concentration by oxygen level linked control of carbon source concentration

The growth of E. coli W in a bench scale fermentor to high cell concentration is described. The method involves growth-linked introduction of ammonia to the culture, sparging the culture with oxygen, and maintenance of aerobic conditions during the final growth phase by gradually and automatically decreasing the concentration of the carbon source, sucrose, in the culture. Thus, the oxygen demand is kept within the limits of the supply capacity, and a linear growth rate during the final phase of growth is obtained. A concentration of 42 g dry cell per liter was obtained. The yield constants for nitrogen and phosphorous were determined and were compared with those obtained using the temperature variation method.     

Oxygen transfer rate,respiration and yields in batch and chemostat cultures ofKlebsiella aerogenes

The effect was studied of oxygen supply on the changes in total and specific rate of oxygen consumption by the cells, oxygen transfer rate, saturation concentrations of dissolved oxygen and the yields of batch and continuous cultivations. Experiments were done on the microorganismKlebsiella aerogenes CCM 2318 growing on synthetic glucose medium. Continuous cultivations were carried out at dilution rates of 0.96 and 0.178 h⁻¹. The rate of oxygen transfer was determined by the sulphite method and the coefficient K_La was assessed using the dynamic method with a correction for changes in the saturations of dissolved oxygen. A lowered oxygen supply in batch cultivations caused deformations in the course of cell respiration. Comparison of results of batch and continuous cultivations showed that the highest yields Y_x/s and Y_x/o are attained at low dilution rates without oxygen limitation. Batch cultivations, on the other hand, exhibit the lowest yields and the highest cell respiration levels. In both types of cultivations, a respiration peak was ascertained under the conditions of growth limitation by oxygen.     

Rhizomorph Formation in Fungi I. Stimulation by Ethanol and Acetate and Inhibition by Disul-firam of Growth and Rhizomorph Formation in Armillaria mellea

Rhizomorph formation in Armillaria mellea (Vahl ex Fr.) Quél. has been studied on a synthetic glucose medium with ethanol and acetate as inducers. Disulfiram (antabuse) inhibited growth and rhizomorph formation when ethanol was the inducer, while the stimulating effect of acetate was unaffected. This indicates that ethanol is metabolised by the normal pathway via acetate. Growth, ethanol- and glucose uptake were measured as a function of time. Ethanol was used up in 12 days; after that, growth and glucose uptake declined. A further supply of ethanol gave a significant increase in the growth rate. The results show that ethanol is a limiting growth factor during the entire growth period.     

How suspension cultures of Catharanthus roseus respond to oxygen limitation: small-scale tests with applications to large-scale cultures

The effect of oxygen supply on the growth of suspension cultures of Catharanthus roseus in Erlenmeyer flasks was investigated. Below a critical oxygen supply rate the culture could not survive. By increasing the oxygen supply, a point is reached where the culture survives but no growth is possible. At higher oxygen supply rates there is a regime where both growth rate and the maximum biomass concentration increase with oxygen supply. Eventually there comes a point where no further increase in biomass is achieved, probably due to the depletion of the sugars; however, the growth rate continues to increase with oxygen supply until a maximum growth rate is obtained. The ratio of fresh to dry weight at maximum fresh weight increased with shaker table speed of rotation accompanied by a greater rate of sugar depletion.     

Energetics of Saccharomyces cerevisiae CBS 426: Comparison of anaerobic and aerobic glucose limitation

Saccharomyces cerevisiae CBS 426 was grown aerobically and anaerobically in a glucose-limited chemostat. The flows of biomass, glucose, ethanol, carbon dioxide, oxygen, glycerol, and the elemental composition of the biomass were measured. Models for anaerobic and aerobic growth are constructed. Values for Y_ATP and P/O are obtained from continuous culture data for aerobic growth; this Y_ATP value is compared with that obtained from the anaerobic growth results. The ratio between the heat produced and the oxygen consumed increases if more glucose in fermented to ethanol and carbon dioxide. An equation for ?_H/?_O as a function of the respiratory quotient is given.     

Isolation of mutants of Alcaligenes eutrophus unable to derepress the fermentative alcohol dehydrogenase

Eight representative strains of Alcaligenes eutrophus, two strains of Alcaligenes hydrogenophilus and three strains of Paracoccus denitrificans were examined for their ability to use different alcohols and acetoin as a carbon source for growth. A. eutrophus strains N9A, H16 and derivative strains were unable to grow on ethanol or on 2,3-butanediol. Alcohol-utilizing mutants derived from these strains, isolated in this study, can be categorized into two major groups: Type I-mutants represented by strain AS1 occurred even spontaneously and were able to grow on 2,3-butanediol (t _d=2.7–6.4 h) and on ethanol (t _d=15–50 h). The fermentative alcohol dehydrogenase was present on all substrates tested, indicating that this enzyme in vivo is able to oxidize 2,3-butanediol to acetoin which is a good substrate for wild type strains. Type II-mutants represented by strain AS4 utilize ethanol as a carbon source for growth (t _d=3–9 h) but do not grow on butanediol. In these mutants the fermentative alcohol dehydrogenase is only present in cells cultivated under conditions of restricted oxygen supply, but a different NAD-dependent alcohol dehydrogenase is present in ethanol grown cells. Cells grown on ethanol, acetoin or 2,3-butanediol synthesized in addition two proteins exhibiting NAD-dependent acetaldehyde dehydrogenase activity and acetate thiokinase. An acylating acetaldehyde dehydrogenase (EC 1.2.1.10) was not detectable. Applying the colistin- and pin point-technique for mutant selection to strain AS1, mutants, which lack the fermentative alcohol dehydrogenase even if cultivated under conditions of restricted oxygen supply, were isolated; the growth pattern served as a readily identifiable phenotypic marker for the presence or absence of this enzyme.     

Fermentation characteristics of Dekkera bruxellensis strains

The influence of pH, temperature and carbon source (glucose and maltose) on growth rate and ethanol yield of Dekkera bruxellensis was investigated using a full-factorial design. Growth rate and ethanol yield were lower on maltose than on glucose. In controlled oxygen-limited batch cultivations, the ethanol yield of the different combinations varied from 0.42 to 0.45 g (g glucose)⁻¹ and growth rates varied from 0.037 to 0.050 h⁻¹. The effect of temperature on growth rate and ethanol yield was negligible. It was not possible to model neither growth rate nor ethanol yield from the full-factorial design, as only marginal differences were observed in the conditions tested. When comparing three D. bruxellensis strains and two industrial isolates of Saccharomyces cerevisiae, S. cerevisiae grew five times faster, but the ethanol yields were 0–13% lower. The glycerol yields of S. cerevisiae strains were up to six-fold higher compared to D. bruxellensis, and the biomass yields reached only 72–84% of D. bruxellensis. Our results demonstrate that D. bruxellensis is robust to large changes in pH and temperature and may have a more energy-efficient metabolism under oxygen limitation than S. cerevisiae.     

Influence of magnesium concentration on growth,ethanol and xylitol production by Pichia stipitis NRRL Y-7124

Summary The effect of Mg⁺² on Pichia stipitis growth and ethanol production was studied under condition of constant oxygen uptake rate (OUR) . Biomass/xylose and biomass/Mg⁺² yields increased with Mg⁺² concentration with a maximum value at Mg⁺² 4mM, ethanol being the main product obtained. At low Mg⁺² levels (ImM) 49 % of carbon flux to ethanol was redirected to xylitol production, accomplished through NADH intracellular accumulation.     

Restricted oxygen supply and excretion of metabolites

Summary The effect of restricted oxygen supply on the excretion of metabolites was studied in Pseudomonas acidovorans (DSM 39), P. delafieldii (DSM 64) and a mutant strain of Paracoccus denitrificans unable to accumulate poly-3-hydroxybutanoic acid. Different metabolites were produced at distinct submaximum respiration rates by these strains. These metabolites were, in order of decreasing respiration rates; 2-oxoglutarate, 2-oxo-3-methylbutanoate, cisaconitate, 3-hydroxybutanoate, succinate, hydrogen gas, formate, acetate, butanoate, acetoin, meso- and D,L-2,3-butanediol, and ethanol. Poly-3-hydroxy-butanoic acid (PHB) accumulated intracellularly at almost the same respiration rates at which the excretion of 3-hydroxybutanoate occurred.The production of ethanol, 2,3-butanediol, butanoate, formate, and hydrogen gas indicate the function of enzymes such as ethanol and butanediol dehydrogenases, pyruvate formate lyase, formate hydrogen lyase, and butanoyl-CoA dehydrogenase. These enzymes are not expected to be present in strict aerobes at different degrees of restricted oxygen supply.Excreted metabolites are indicators of the degree to which the oxygen demand of cells is met. On the other hand, a fermentation process designed for the production of a distinct metabolite can be controlled by maintaining the appropriate oxygen supply.     

<Emphasis Type="Italic">Brettanomyces bruxellensis</Emphasis>: effect of oxygen on growth and acetic acid production

The influence of the oxygen supply on the growth, acetic acid and ethanol production by Brettanomyces bruxellensis in a glucose medium was investigated with different air flow rates in the range 0-300 l h(-1 ) x (0-0.5 vvm). This study shows that growth of this yeast is stimulated by moderate aeration. The optimal oxygen supply for cellular synthesis was an oxygen transfer rate (OTR) of 43 mg O(2) l(-1) x h(-1). In this case, there was an air flow rate of 60 l h(-1) (0.1 vvm). Above this value, the maximum biomass concentration decreased. Ethanol and acetic acid production was also dependent on the level of aeration: the higher the oxygen supply, the greater the acetic acid production and the lower the ethanol production. At the highest aeration rates, we observed a strong inhibition of the ethanol yield. Over 180 l h(-1) x (0.3 vvm, OTR =105 mg O(2) l(-1) x h(-1)), glucose consumption was inhibited and a high concentration of acetic acid (6.0 g x l(-1)) was produced. The ratio of "ethanol + acetic acid" produced per mole of consumed glucose using carbon balance calculations was analyzed. It was shown that this ratio remained constant in all cases. This makes it possible to establish a stoichiometric equation between oxygen supply and metabolite production.     

Continuous ethanol production using induced yeast aggregates

Summary The induction of yeast cell aggregates in a column reactor was initiated by packing yeast cell paste of Saccharomyces uvarum into the column, and then YMP broth was fed into the column from the bottom at a linear flow rate of 2.5 cm/h. Thereafter, yeast cells aggregated in the column within 48 h without a supply of oxygen. When this yeast aggregate column reactor was used for continuous ethanol production, a final ethanol concentration of 10.8% (w/v) was obtained from 23% (w/v) of glucose in a YMP broth with a dilution rate of 0.05 h^-1, and 4.9% (w/v) was obtained from 10% (w/v) of glucose with a dilution rate of 0.6 h^-1. The theoretical yield was above 97% in both cases. The ethanol production rates were 13 g¹ h^-1 l^-1 and 90 g¹ h^-1 l^-1 for producing 10.8% (w/v) and 4.9% (w/v) of ethanol respectively. This column reactor was maintained at a steady state for more than one month.     

Effects of growth phase and oxygen supply on the cytochrome composition and morphology ofArthrobacter crystallopoietes

Cytochromed concentration inArthrobacter crystallopoietes can be induced or inhibited by varying the oxygen content of the cultivation medium. Its synthesis is stimulated at a low oxygen concentration, as is usually present in the stationary growth phase, where spheres exclusively occur. The rod-sphere transition is dependent not only on the oxygen supply but also on other factors influencing the growth rate, such as nutrients and temperature. At a high growth rate, rods are formed, and at a low growth rate, spheres are formed. Under oxygencontrolled conditions, spheres can be induced both in the presence or absence of cytochromed.     

Effect of oxygen on the metabolism of Zymomonas mobilis

The specific growth rate of the ethanol producing bacterium Zymomonas mobilis was 25–40% lower in the presence of oxygen than under anaerobic conditions, provided the cultures were supplied with a low substrate concentration (20 g glucose/l). However, the molar growth yield of these cultures was not influenced by oxygen. With washed cell suspensions, an oxygen consumption could be initiated by the addition of either glucose, fructose, or ethanol. Cell extracts catalyzed the oxidation of NADH with oxygen at a molar ratio of 2:1. Further experiments showed that this NADH oxidase is located in the cell membrane. The specific oxygen consumption rates of cell suspensions correlated with the intracellular NADH oxidizing activities; both levels decreased with increasing concentrations of the fermentation end-product ethanol. The addition of 5 mM NaCN completely inhibited both the intracellular oxygen reduction and also the oxygen consumption of whole cells. Both catalase and superoxide dismutase were present even in anaerobically grown cells. Aeration seemed to have little effect on the level of catalase, but the superoxide dismutase activity was 5-fold higher in cells grown aerobically. Under aerobic conditions considerable amounts of acetaldehyde and acetic acid were formed in addition to the normal fermentation products, ethanol and carbon dioxide.Dedicated to Professor Dr. H. G. Schlegel on the occasion of his 60th birthday