Plastics recycling: challenges and opportunities

Plastics are inexpensive, lightweight and durable materials, which can readily be moulded into a variety of products that find use in a wide range of applications. As a consequence, the production of plastics has increased markedly over the last 60 years. However, current levels of their usage and disposal generate several environmental problems. Around 4 per cent of world oil and gas production, a non-renewable resource, is used as feedstock for plastics and a further 3–4% is expended to provide energy for their manufacture. A major portion of plastic produced each year is used to make disposable items of packaging or other short-lived products that are discarded within a year of manufacture. These two observations alone indicate that our current use of plastics is not sustainable. In addition, because of the durability of the polymers involved, substantial quantities of discarded end-of-life plastics are accumulating as debris in landfills and in natural habitats worldwide.Recycling is one of the most important actions currently available to reduce these impacts and represents one of the most dynamic areas in the plastics industry today. Recycling provides opportunities to reduce oil usage, carbon dioxide emissions and the quantities of waste requiring disposal. Here, we briefly set recycling into context against other waste-reduction strategies, namely reduction in material use through downgauging or product reuse, the use of alternative biodegradable materials and energy recovery as fuel.While plastics have been recycled since the 1970s, the quantities that are recycled vary geographically, according to plastic type and application. Recycling of packaging materials has seen rapid expansion over the last decades in a number of countries. Advances in technologies and systems for the collection, sorting and reprocessing of recyclable plastics are creating new opportunities for recycling, and with the combined actions of the public, industry and governments it may be possible to divert the majority of plastic waste from landfills to recycling over the next decades.     

Application of LCA as a decision-making tool for waste management systems

Aim, Scope and Background  When materials are recycled they are made available for use for several future life cycles and can therefore replace virgin material more than just once. In order to analyse the optimal waste management system for a given material, the authors have analysed the material flows in a life cycle perspective. It is important to distinguish this approach for material flow analysis for a given material from life cycle analysis of products. A product life cycle analysis analyses the product system from cradle to grave, but uses some form of allocation in order to separate the life cycle of one product from another in cases where component materials are recycled. This paper does not address allocation of burdens between different product systems, but rather focuses on methodology for decision making for waste management systems where the optimal waste management system for a given material is analysed. The focus here is the flow of the given material from cradle (raw material extraction) to grave (the material, or its inherent energy, is no longer available for use). The limitation on the number of times materials can be recycled is set by either the recycling rate, or the technical properties of the recycled material. Main Features  This article describes a mathematical geometric progression approach that can be used to expand the system boundaries and allow for recycling a given number of times. Case studies for polyethylene and paperboard are used to illustrate the importance of including these aspects when part of the Goal and Scope for the LCA study is to identify which waste management treatment options are best for a given material. The results and discussion examine the different conclusions that can be reached about which waste management option is most environmentally beneficial when the higher burdens and benefits of recycling several times are taken into account. Results  In order to assess the complete picture of the burdens and benefits arising from recycling the system boundaries must be expanded to allow for recycling many times. A mathematical geometric progression approach manages to take into account the higher burdens and benefits arising from recycling several times. If one compares different waste management systems, e.g. energy recovery with recycling, without expanding the system to include the complete effects of material recycling one can reach a different conclusion about which waste management option is preferred. Conclusions  When the purpose of the study is to compare different waste management options, it is important that the system boundaries are expanded in order to include several recycling loops where this is a physical reality. The equations given in this article can be used to include these recycling loops. The error introduced by not expanding the system boundaries can be significant. This error can be large enough to change the conclusions of a comparative study, such that material recycling followed by incineration is a much better option than waste incineration directly. Recommendations and Outlook  When comparing waste management solutions, where material recycling is a feasible option, it is important to include the relevant number of recycling loops to ensure that the benefits of material recycling are not underestimated. The methodology presented in this article should be used in future comparative studies for strategic decision-making for waste management. The approach should not be used for LCAs for product systems without due care, as this could lead to double counting of the benefits of recycling (depending on the goal and scope of the analysis). For materials where the material cycle is more of a closed loop and one cannot truly say that recycled materials replace virgin materials, a more sophisticated approach will be required, taking into account the fact that recycled materials will only replace a certain proportion of virgin materials.     

Economic and environmental assessment of automotive plastic waste end-of-life options: Energy recovery versus chemical recycling

Most automotive plastic waste (APW) is landfilled or used in energy recovery as it is unsuitable for high-quality product mechanical recycling. Chemical recycling via pyrolysis offers a pathway toward closing the material loop by handling this heterogeneous waste and providing feedstock for producing virgin plastics. This study compares chemical recycling and energy recovery scenarios for APW regarding climate change impact and cumulative energy demand (CED), assessing potential environmental advantages. In addition, an economic assessment is conducted. In contrast to other studies, the assessments are based on pyrolysis experiments conducted with an actual waste fraction. Mass balances and product composition are reported. The experimental data is combined with literature data for up- and downstream processes for the assessment. Chemical recycling shows a lower net climate change impact (0.57 to 0.64 kg CO₂e/kg waste input) and CED (3.38 to 4.41 MJ/kg waste input) than energy recovery (climate change impact: 1.17 to 1.25 kg CO₂e/kg waste input; CED: 6.94 to 7.97 MJ/kg waste input), while energy recovery performs better economically (net processing cost of −0.05 to −0.02€/kg waste input) compared to chemical recycling (0.05 to 0.08€/kg waste input). However, chemical recycling keeps carbon in the material cycle contributing to a circular economy and reducing the dependence on fossil feedstocks. Therefore, an increasing circularity of APW through chemical recycling shows a conflict between economic and environmental objectives.     

Life cycle cost analysis of distributed versus centralized plastic sorting and recycling

Miniaturizing plastic recycling through distributed systems has been viewed as a way to manage waste closer to the source while minimizing logistics requirements. The environmental performance of distributed manufacturing and waste management systems has been evaluated, but few studies have measured the financial performance. This study combines life cycle costing and hybrid simulation modeling to compare the net present value of small-scale distributed versus large-scale centralized systems of sorting and recycling plastic bottles and takeaway containers disposed in Singapore over 7 years. The results showed that distributed systems face a net financial loss at existing prices of SGD80–120/tonne recycled pellets. This is because of the high operation costs, particularly the labor costs due to the reliance on manual sorting. Despite being closer to the waste sources, distributed scenarios have higher fuel costs due to the poorer fuel efficiency of commercial vans compared to the larger trucks in the centralized scenarios. To improve the financial performance of distributed small-scale plastic recycling systems, it is generally recommended that small-scale sorting facilities reduce the reliance on manual labor; the smaller trucks should have higher fuel economies than conventional large waste hauling trucks; the number of small-scale facilities set up should match the amount of waste to be converted; and the price of the recycled pellets should be high enough to recover the high operating costs of recycling. The findings of this study provide motivation for future research in evaluating the financial performance of distributed recycling of other waste streams. This article met the requirements for a gold-gold data badge JIE data openness badge described at http://jie.click/badges      

CO2 reduction potentials by utilizing waste plastics in steel works

Background, aim, and scope  Feedstock recycling has received attention as an effective method to recycle waste plastics. However, estimating the reduction potential by life cycle assessment using coke oven and blast furnace in steel works has been a challenging task due to the complex structure of energy flow in steel works. Municipal waste plastics consist of several plastic resins. Previous studies have generally disregarded the composition of waste plastics, which varies significantly depending on the geographical area. If the reduction potentials by using each plastic resin in steel works can be quantified, the potential of municipal waste plastics (mixtures of plastic resins) can be estimated by summing up the potential of each resin multiplied by the composition of each resin in municipal waste plastics. Therefore, the goal of this study is to investigate the reduction potentials of CO₂ emissions by using individual plastic resins (polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET)) and those for municipal waste plastics in the coke oven and blast furnace. Materials and methods  A model was developed to clarify the energy flow in steel works. In order to estimate the changes in energy and material balance in coke ovens when waste plastics are charged, the equations to calculate the coke product yield, gas product yield, and oil product yields of each plastic resin were derived from previous studies. The Rist model was adopted to quantify the changes in the inputs and outputs when plastics were fed into a blast furnace. Then, a matrix calculation method was used to calculate the change in energy balance before and after plastics are fed into a coke oven. Results  It was confirmed that product yields of municipal waste plastics (mixtures of plastic resins) could be estimated by summing up the product yield of each plastic resin multiplied by the composition of each resin in municipal waste plastics. In both cases of coke oven and blast furnace feedstock recycling, the reduction potential of CO₂ emissions varies significantly depending on the plastic resins. For example, in the case of coke oven chemical feedstock recycling, the reduction potential of PS and PP is larger than that of PE. On the other hand, in the case of blast furnace feedstock recycling, PE has the largest CO₂ emissions reduction potential, whereas the CO₂ emission reduction potential of PP is smaller than those of PE and PS. In both cases, PET has negative CO₂ emission reduction potentials, i.e., there is an increase of CO₂ emissions. In addition, the reduction potentials of CO₂ emissions are slightly different in each city. Discussions  The differences in the reduction potentials of CO₂ emissions by coke oven chemical feedstock recycling of each plastic resin is attributable to the differences in calorific values and coke product yields of each plastic resin. On the other hand, the difference in the CO₂ emission reduction potential for each plastic resin in blast furnace feedstock recycling is attributable to the difference in calorific values and the carbon and hydrogen content of each plastic resin, which leads to a difference in the coke substitution effect by each plastic resin. In both cases, the difference in those of municipal waste plastics is mostly attributable to the amount of impurities (e.g., ash, water) in the municipal waste plastics. Conclusions  It was found that the reduction potential of CO₂ emissions by coke oven and blast furnace feedstock recycling of municipal waste plastics (mixtures of plastic resins) could be estimated by summing up the potential of each resin multiplied by the composition of each resin in municipal waste plastics. It was also clarified that feedstock recycling of waste plastic in steel works is effective for avoiding the increase in CO₂ emissions by incinerating waste plastics, such as those from household mixtures of different resins. Recommendations and perspectives  With the results obtained in this study, reduction potentials of CO₂ emissions can be calculated for any waste plastics because differences in composition are taken into account.     

Robust Identification of Polyethylene Terephthalate (PET) Plastics through Bayesian Decision

Recycling is one of the most efficient methods for environmental friendly waste management. Among municipal wastes, plastics are the most common material that can be easily recycled and polyethylene terephthalate (PET) is one of its major types. PET material is used in consumer goods packaging such as drinking bottles, toiletry containers, food packaging and many more. Usually, a recycling process is tailored to a specific material for optimal purification and decontamination to obtain high grade recyclable material. The quantity and quality of the sorting process are limited by the capacity of human workers that suffer from fatigue and boredom. Several automated sorting systems have been proposed in the literature that include using chemical, proximity and vision sensors. The main advantages of vision based sensors are its environmentally friendly approach, non-intrusive detection and capability of high throughput. However, the existing methods rely heavily on deterministic approaches that make them less accurate as the variations in PET plastic waste appearance are too high. We proposed a probabilistic approach of modeling the PET material by analyzing the reflection region and its surrounding. Three parameters are modeled by Gaussian and exponential distributions: color, size and distance of the reflection region. The final classification is made through a supervised training method of likelihood ratio test. The main novelty of the proposed method is the probabilistic approach in integrating various PET material signatures that are contaminated by stains under constant lighting changes. The system is evaluated by using four performance metrics: precision, recall, accuracy and error. Our system performed the best in all evaluation metrics compared to the benchmark methods. The system can be further improved by fusing all neighborhood information in decision making and by implementing the system in a graphics processing unit for faster processing speed.     

Fungal bioremediation of polyethylene: Challenges and perspectives

Plastics have become ubiquitous in both their adoption as materials and as environmental contaminants. Widespread pollution of these versatile, man-made and largely petroleum-derived polymers has resulted from their long-term mass production, inappropriate disposal and inadequate end of life management. Polyethylene (PE) is at the forefront of this problem, accounting for one-third of plastic demand in Europe in part due to its extensive use in packaging. Current recycling and incineration processes do not represent sustainable solutions to tackle plastic waste, especially once it becomes littered, and the development of new waste-management and remediation technologies are needed. Mycoremediation (fungal-based biodegradation) of PE has been the topic of several studies over the last two decades. The utility of these studies is limited by an inconclusive definition of biodegradation and a lack of knowledge regarding the biological systems responsible. This review highlights relevant features of fungi as potential bioremediation agents, before discussing the evidence for fungal biodegradation of both high- and low-density PE. An up-to-date perspective on mycoremediation as a future solution to PE waste is provided.     

LCA application to integrated waste management planning in Gipuzkoa (Spain)

Goal, Scope and Background  Gipuzkoa is a department of the Vasque Country (Spain) with a population of about 700,000 people. By the year 2000 approximately 85% of municipal solid waste in this area was managed by landfilling, and only 15% was recycled. Due to environmental law restrictions and landfill capacity being on its limit, a planning process was initiated by the authorities. LCA was used, from an environmental point of view, to assess 7 possible scenarios arising from the draft Plan for the 2016 time horizon. Main Features  In each scenario, 9 waste flows are analysed: rest waste, paper and cardboard, glass containers, light packaging, organic-green waste, as well as industrial/commercial wood, metals and plastics, and wastewater sludge. Waste treatments range from recycling to energy recovery and landfilling. Results  Recycling of the waste flows separated at the source (paper and cardboard, glass, light packaging, organic-green waste, wood packaging, metals and plastics) results in net environmental benefits caused by the substitution of primary materials, except in water consumption. These benefits are common to the 7 different scenarios analysed. However, some inefficiencies are detected, mainly the energy consumption in collection and transport of low density materials, and water consumption in plastic recycling. The remaining flows, mixed waste and wastewater sludge, are the ones causing the major environmental impacts, by means of incineration, landfilling of partially stabilised organic material, as well as thermal drying of sludge. With the characterisation results, none of the seven scenarios can be clearly identified as the most preferable, although, due to the high recycling rates expected by the Plan, net environmental benefits are achieved in 9 out of 10 impact categories in all scenarios when integrated waste management is assessed (the sum of the 9 flows of waste). Finally, there are no relevant differences between scenarios concerning the number of treatment plants considered. Nevertheless, only the effects on transportation impacts were assessed in the LCA, since the plant construction stage was excluded from the system boundaries. Conclusions  The results of the study show the environmental importance of material recycling in waste management, although the recycling schemes assessed can be improved in some aspects. It is also important to highlight the environmental impact of incineration and landfilling of waste, as well as thermal drying of sludge using fossil fuels. One of the main findings of applying LCA to integrated waste management in Gipuzkoa is the fact that the benefits of high recycling rates can compensate for the impacts of mixed waste and wastewater sludge. Recommendations and Outlook  Although none of the scenarios can be clearly identified as the one having the best environmental performance, the authorities in Gipuzkoa now have objective information about the future scenarios, and a multidisciplinary panel could be formed in order to weight the impacts if necessary. In our opinion, LCA was successfully applied in Gipuzkoa as an environmental tool for decision making.     

Multicriteria Design of Plastic Recycling Based on Quality Information and Environmental Impacts

In this study, we develop a framework for the multicriteria design of plastic recycling based on quality information and environmental impacts for the purpose of supporting collaborative decision making among consumers, municipalities, and recyclers. The subject of this article is the mechanical recycling of postconsumer polyethylene terephthalate (PET) bottles. We present a “quality conversion matrix,” which links the quality of recycled PET resin to the quality of waste PET bottles and operational conditions, described in terms of the functions of modules constituting the entire recycling process. We estimate the quality of recycled PET resin and simulate the applicability to the intended products as the primary criterion by confirming whether the estimated quality of recycled resin satisfies the quality demands of PET resin users. The amounts of carbon dioxide (CO₂) emissions and fossil resource consumption are also estimated as the secondary criteria. An approach to collaborative decision making utilizing mixed‐integer linear programming (MILP) and Monte Carlo simulation is proposed on the premise of different objectives of various stakeholders, where all the feasible optimal solutions for achieving the quality demands are obtained. The quality requirements of waste bottles, along with the CO₂ emissions and fossil resource consumption estimated for each solution, contribute to the collaborative multicriteria design of plastic recycling.     

A life cycle assessment of residential waste management and prevention

Purpose

The oft-cited waste hierarchy is considered an important rule of thumb to identify preferential waste management options and places waste prevention at the top. Nevertheless, it has been claimed that waste prevention can sometimes be less favorable than recycling because (1) recycling decreases only the primary production of materials, whereas waste prevention may reduce a combination of both primary and low-impact secondary production, and (2) waste prevention decreases the quantity of material recycled downstream and the avoided impacts associated with recycling. In response to this claim, this study evaluates the life cycle effects of waste prevention activities (WPAs) on a residential waste management system.

Methods

This life cycle assessment (LCA) contrasts the net impacts of a large residential solid waste management system (including sanitary landfilling, anaerobic digestion, composting, and recycling) with a system that incorporates five WPAs, implemented at plausible levels (preventing a total of 3.6 % of waste generation tonnage) without diminishing product service consumption. WPAs addressed in this LCA reduce the collected tonnage of addressed advertising mail, disposable plastic shopping bags, newspapers, wine and spirit packaging, and yard waste (grass).

Results and discussion

In all cases, the WPAs reduce the net midpoint and endpoint level impacts of the residential waste management system. If WPAs are incorporated, the lower impacts from waste collection, transportation, sorting, and disposal as well as from the avoided upstream production of goods, more than compensate for the diminished net benefits associated with recycling and the displaced electricity from landfill gas utilization.

Conclusions

The results substantiate the uppermost placement of waste prevention within the waste hierarchy. Moreover, further environmental benefits from waste prevention can be realized by targeting WPAs at goods that will be landfilled and at those with low recycled content.     

Influence of assumptions about selection and recycling efficiencies on the LCA of integrated waste management systems

Background, aim, and scope  Life cycle assessment (LCA) applied to alternative waste management strategies is becoming a commonly utilised tool for decision makers. This LCA study analyses together material and energy recovery within integrated municipal solid waste (MSW) management systems, i.e. the recovery of materials separated with the source-separated collection of MSW and the energy recovery from the residual waste. The final aim is to assess the energetic and environmental performance of the entire MSW management system and, in particular, to evaluate the influence of different assumptions about recycling on the LCA results. Materials and methods  The analysis uses the method of LCA and, thus, takes into account that any recycling activity influences the environment not only by consuming resources and releasing emissions and waste streams but also by replacing conventional products from primary production. Different assumptions about the selection efficiencies of the collected materials and about the quantity of virgin material substituted by the reprocessed material were made. Moreover, the analysis considers that the energy recovered from the residual waste displaces the same quantity of energy produced in conventional power plants and boilers fuelled with fossil fuels. Results  The analysis shows, in the expanded model of the material and energy recovering chain, that the environmental gains are higher than the environmental impacts. However, when we reduce the selection efficiencies by 15%, the impact indicators worsen by a percentage included between 10% and 26%. This phenomenon is even more evident when we consider a substitution ratio of 1:<1 for paper and plastic: The worsening is around 15–20% for all the impact indicators except for the global warming for which the worsening is up to 45%. Discussion  Hypotheses about the selection efficiencies of the source-separated collected materials and about the substitution ratio have a great influence on the LCA results. Consequently, policy makers have to be aware of the fact that the impacts of an integrated MSW management system are highly dependent on the assumptions made in the modelling of the material recovery, as well as in the modelling of the energy recovery. Conclusions  LCA allows to evaluate the impacts of integrated systems and how these impacts change when the assumptions made during the modelling of the different single parts of the system are modified. Due to the significant impacts that hypotheses about material recovery have in the results, they should be expressed in a very transparent way in the report of LCA studies, together with the assumptions made about energy recovery. Recommendations and perspectives  The results suggest that the hypotheses about the value of the substitution ratio are very important, and the case of wood should therefore be better analysed and a substitution ratio of 1:<1 should be used, as for paper and plastic. It seems that the assumptions made about which material is replaced by the recycled one are very important too, and in this sense, more research is needed about what the recycled plastic may effectively substitute, in particular the polyolefin mix.     

Potentials and limits of mechanical plastic recycling

Plastics consumption continues to steeply increase worldwide, while resultant waste is currently mostly landfilled, discarded to the environment, or incinerated. This significantly contributes to global warming and causes negative health and ecosystem effects. Increasing the circularity of plastics can reduce these impacts. This study investigated to which extent plastics' circularity can be increased by mechanical recycling. For this purpose, future scenarios involving increased waste collection, improved product design, and improved waste sorting were assessed. The system studied consists of 11 plastic types in 69 product groups consumed and arising as waste in Switzerland. By means of a material flow analysis, the amounts of consumption, waste, and secondary material utilizable in product manufacturing were quantified for the year 2040. For the waste not mechanically recycled, treatment situations mainly involving energy recovery in waste-to-energy plants and cement kilns were modeled. A life cycle assessment of the complete plastic material flow system was conducted. We found that the mechanical recycling rate calculated based on the utilizable secondary material can be increased to up to 31%. This can lower the plastic carbon footprint by one quarter (1.3% of today's total Swiss carbon footprint) compared to no recycling. Important barriers to a further increase of the recycling rate were inaccessibility, the large diversity of plastic grades, and contamination. The remaining impact at maximum recycling is mainly caused by polyurethanes, polypropylene, and polystyrene production. In conclusion, the potential of mechanical plastic recycling is limited, but it can, as one of several measures, contribute to combating climate change.     

Using LCA to Assess Eco-design in the Automotive Sector: Case Study of a Polyolefinic Door Panel (12 pp)

Goal, Scope and Background The new European legislation concerning End-of-Life Vehicles (ELVs) will allow, in 2015, the landfilling of only 5% of the average vehicle weight, which means that the automotive industry must make a great effort in order to design their products taking into account their recyclability when they become waste. In the present work, LCA is used to assess an existing automotive component, a plastic door panel, and to compare it with a designed-for-recycling prototype panel, based on compatible polyolefins. Main Features A \\\'cradle to grave\\\' LCA is carried out for the panel currently produced and the prototype. The following scenarios are analyzed for plastic waste: landfilling (current practice in Spain), energy recovery in a MSW incinerator or in a cement kiln, and mechanical recycling. Results and Discussion The production and use phases together contribute more than 95% in most impact indicators. When the current and prototype products are compared, a decrease in the environmental impact appears for the prototype in the production phase and also at end-of-life if recycling is considered with full substitution of virgin polymers. The overall impact reduction ranges from 18% in the toxicity indicators to 80% in landfill use. Energy recovery in cement kilns appears as a good alternative to recycling in some indicators, such as landfill use or resource depletion. A sensitivity analysis is performed on the quality of recycled plastic, and the results suggest that the benefits of recycling are substantially reduced if full substitution is not achieved. Conclusion LCA has been shown to be a very useful tool to validate from an environmental point of view a redesigned automotive component; in addition, it has allowed one to identify not only the benefits from increased recyclability, but also improvements in other life cycle phases which were not previously expected. Recommendation and Perspective From this case study several recommendations to the company have been drawn in order to design environmentally friendly components for car interiors, and ecodesign is expected to be introduced in the company procedures. - Glossary ABS: Acrilonitrile-butadiene-styrene; ASR: Automobile shredder residue; DEHP: Di(ethylhexyl)phtalate; ELV: End-of-life vehicles; EPDM: Ethylene propylene diene monomer; MSW: Municipal solid waste; MSWI: Municipal solid waste incinerator; NEDC: New European driving cycle; PA GF: Polyamide glass fiber reinforced; PE: Polyethylene; PES: Polyester; POM: Polyoxymethylene; PP T16: Polypropylene 16% talc filled; PUR: Polyurethane; PVC: Polyvinyl chloride; TPO: Thermoplastic olefin     

Environmental effects from a recycling rate increase of cardboard of aseptic packaging system for milk using life cycle approach

Goal, Scope and Background  Despite the well-known advantages of recycling materials to reduce solid waste or save natural resources, the recycling stage is an additional process within the life cycle that has its own energy and input requirements, as well as specific emissions. The objective of the present paper is to analyze the life cycle inventory associated with the increase in recycling rate (from 2% up to 22% at present) of the cardboard contained in the aseptic packaging for long-life milk. The main aspects of the manufacturing of the Tetra Pak aseptic package, including the filling of the product, the distribution of the conditioned product, up to the final disposal and recycling rates, were considered. Materials and Methods  This study was conducted in accordance with the general directives of the ISO 14040 series. The packaging material system was assessed using 1000 liters of milk as a functional unit, in a packaging system containing 12 units of 1 L cartons each, placed on a corrugated paperboard tray wrapped in polyethylene shrink film and arranged onto one-way wooden pallets. Brazilian inventories for energy, carton, corrugated paperboard and aluminum, based on site-collected data were employed. The final disposal of used packages was modeled using the Average Brazilian Municipal Solid Waste Management data collected for the purpose of the census of the year 2000. Results  Comparison of the total energy consumption throughout the whole life cycle of two recycling scenarios (i.e. different recycling rates) analyzed shows that the higher recycling rate led to a 6% reduction of the total energy requirement for the long-life milk package material system. The most significant reductions in the consumption of natural resources were: 8% water, 11% wood and 10% land use savings. Greenhouse gases were the main reduced air emissions and contributed with a reduction of 9.7% in GWP. Most water emissions were reduced: 10% COD, 9% BOD and 6% TSS. A unique drawback directly caused by the increase of the recycling rate was an increase of 14.4 g in TDS emissions (57%). Discussion  The reduction in energy requirements are related and limited to the proportionality among the different materials that make up the packaging system. Most emission reductions result from the replacement of virgin materials with recycled materials in the packaging system. Although the average balance of water emissions is positive, the need to improve wastewater treatment processes in the paper recycling plants to reduce TDS is highlighted as a key issue. Conclusions  It may be concluded that the increase in the recycling rate brings about a series of benefits in terms of reduction of energy and natural resource consumption, air pollutants and most water emissions. In this case, the increase of the recycling rate improved the overall environmental performance of the aseptic Tetra Pak system for milk. Recommendations and Perspectives  The authors are currently analyzing alternative recycling scenarios that will enable one to evaluate maximum reduction in GWP. Further studies could include the agriculture stages, livestock and consumer phase to broaden the environmental evaluation. ESS-Submission Editor: Dr. Andreas A. Detzel (andreas.detzel@ifeu.de)     

Identifying Stakeholders’ Views on the Eco‐efficiency Assessment of a Municipal Solid Waste Management System

Life cycle assessment (LCA) is one of the most popular methods of technical‐environmental assessment for informing environmental policies, as, for instance, in municipal solid waste (MSW) management. Because MSW management involves many stakeholders with possibly conflicting interests, the implementation of an LCA‐based policy can, however, be blocked or delayed. A stakeholder assessment of future scenarios helps identify conflicting interests and anticipate barriers of sustainable MSW management systems. This article presents such an approach for Swiss waste glass‐packaging disposal, currently undergoing a policy review. In an online survey, stakeholders (N = 85) were asked to assess disposal scenarios showing different LCA‐based eco‐efficiencies with respect to their desirability and probability of occurrence. Scenarios with higher eco‐efficiency than the current system are more desirable and considered more probable than those with lower eco‐efficiency. A combination of inland recycling and downcycling to foam glass (insulation material) in Switzerland is desired by all stakeholders and is more eco‐efficient than the current system. In contrast, institutions of MSW management, such as national and regional environmental protection agencies, judge a scenario in which nearly all cullet would be recycled in the only Swiss glass‐packaging factory as more desirable than supply and demand stakeholders of waste glass‐packaging. Such a scenario involves a monopsony rejected by many municipalities and scrap traders. Such an assessment procedure can provide vital information guiding the formulation of environmental policies.     

Life cycle energy and GHG emissions of PET recycling: change-oriented effects

Purpose  

The demand of PET bottles has increased rapidly in the past decades. The purpose of this study is to understand the environmental impact of PET recycling system, in which used bottles are recycled into both fibre and bottles, and to compare the recycling system with single-use PET.     

Quality Assessment and Circularity Potential of Recovery Systems for Household Plastic Waste

Plastic recycling is promoted in the transition toward a circular economy and a closed plastic loop, typically using mass‐based recycling targets. Plastic from household waste (HHW) is contaminated and heterogeneous, and recycled plastic from HHW often has a limited application range, due to reduced quality. To correctly assess the ability to close plastic loops via recycling, both plastic quantities and qualities need to be evaluated. This study defines a circularity potential representing the ability of a recovery system to close material loops assuming steady‐state market conditions. Based on an average plastic waste composition including impurities, 84 recovery scenarios representing a wide range of sorting schemes, source‐separation efficiencies, and material recovery facility (MRF) configurations and performances were assessed. The qualities of the recovered fractions were assessed based on contamination and the circularity potential calculated for each scenario in a European context. Across all scenarios, 17% to 100% of the generated plastic mass could be recovered, with higher source‐separation and MRF efficiencies leading to higher recovery. Including quality, however, at best 55% of the generated plastic was suitable for recycling due to contamination. Source‐separation, a high number of target fractions, and efficient MRF recovery were found to be critical. The circularity potential illustrated that less than 42% of the plastic loop can be closed with current technology and raw material demands. Hence, Europe is still far from able to close the plastic loop. When transitioning toward a circular economy, the focus should be on limiting impurities and losses through product design, technology improvement, and more targeted plastic waste management.     

Reliability-based life cycle assessment for future solid waste management alternatives in Portugal

Background, aim, and scope  

This paper presents a study related to the application of the reliability-based life cycle assessment (LCA) to assess different alternatives for solid waste management in the Setúbal peninsula, Portugal. The current system includes waste collection, transport, sorting, recycling, and mechanical and biological treatment (MBT) by means of aerobic treatment and landfill. In addition, some future expansion plans are discussed.     

Sustainable sourcing of strategic raw materials by integrating recycled materials

In this paper we investigate a manufacturer’s sustainable sourcing strategy that includes recycled materials. To produce a short life-cycle electronic good, strategic raw materials can be bought from virgin material suppliers in advance of the season and via emergency shipments, as well as from a recycler. Hence, we take into account virgin and recycled materials from different sources simultaneously. Recycling makes it possible to integrate raw materials out of steadily increasing waste streams back into production processes. Considering stochastic prices for recycled materials, stochastic supply quantities from the recycler and stochastic demand as well as their potential dependencies, we develop a single-period inventory model to derive the order quantities for virgin and recycled raw materials to determine the related costs and to evaluate the effectiveness of the sourcing strategy. We provide managerial insights into the benefits of such a green sourcing approach with recycling and compare this strategy to standard sourcing without recycling. We conduct a full factorial design and a detailed numerical sensitivity analysis on the key input parameters to evaluate the cost savings potential. Furthermore, we consider the effects of correlations between the stochastic parameters. Green sourcing is especially beneficial in terms of cost savings for high demand variability, high prices of virgin raw material and low expected recycling prices as well as for increasing standard deviation of the recycling price. Besides these advantages it also contributes to environmental sustainability as, compared to sourcing without recycling, it reduces the total quantity ordered and, hence, emissions are reduced.