The Importance of Fullerene Percolation in the Mixed Regions of Polymer–Fullerene Bulk Heterojunction Solar Cells

Most optimized donor‐acceptor (D‐A) polymer bulk heterojunction (BHJ) solar cells have active layers too thin to absorb greater than ～80% of incident photons with energies above the polymer's band gap. If the thickness of these devices could be increased without sacrificing internal quantum efficiency, the device power conversion efficiency (PCE) could be significantly enhanced. We examine the device characteristics of BHJ solar cells based on poly(di(2‐ethylhexyloxy)benzo[1,2‐b:4,5‐b′]dithiophene‐co‐octylthieno[3,4‐c]pyrrole‐4,6‐dione) (PBDTTPD) and [6,6]‐phenyl‐C₆₁‐butyric acid methyl ester (PCBM) with 7.3% PCE and find that bimolecular recombination limits the active layer thickness of these devices. Thermal annealing does not mitigate these bimolecular recombination losses and drastically decreases the PCE of PBDTTPD BHJ solar cells. We characterize the morphology of these BHJs before and after thermal annealing and determine that thermal annealing drastically reduces the concentration of PCBM in the mixed regions, which consist of PCBM dispersed in the amorphous portions of PBDTTPD. Decreasing the concentration of PCBM may reduce the number of percolating electron transport pathways within these mixed regions and create morphological electron traps that enhance charge‐carrier recombination and limit device quantum efficiency. These findings suggest that (i) the concentration of PCBM in the mixed regions of polymer BHJs must be above the PCBM percolation threshold in order to attain high solar cell internal quantum efficiency, and (ii) novel processing techniques, which improve polymer hole mobility while maintaining PCBM percolation within the mixed regions, should be developed in order to limit bimolecular recombination losses in optically thick devices and maximize the PCE of polymer BHJ solar cells.     

Controlling Solution‐Phase Polymer Aggregation with Molecular Weight and Solvent Additives to Optimize Polymer‐Fullerene Bulk Heterojunction Solar Cells

The bulk heterojunction (BHJ) solar cell performance of many polymers depends on the polymer molecular weight (M _n) and the solvent additive(s) used for solution processing. However, the mechanism that causes these dependencies is not well understood. This work determines how M _n and solvent additives affect the performance of BHJ solar cells made with the polymer poly(di(2‐ethylhexyloxy)benzo[1,2‐b:4,5‐b′]dithiophene‐co‐octylthieno[3,4‐c]pyrrole‐4,6‐dione) (PBDTTPD). Low M _n PBDTTPD devices have exceedingly large fullerene‐rich domains, which cause extensive charge‐carrier recombination. Increasing the M _n of PBDTTPD decreases the size of these domains and significantly improves device performance. PBDTTPD aggregation in solution affects the size of the fullerene‐rich domains and this effect is linked to the dependency of PBDTTPD solubility on M _n. Due to its poor solubility high M _n PBDTTPD quickly forms a fibrillar polymer network during spin‐casting and this network acts as a template that prevents large‐scale phase separation. Furthermore, processing low M _n PBDTTPD devices with a solvent additive improves device performance by inducing polymer aggregation in solution and preventing large fullerene‐rich domains from forming. These findings highlight that polymer aggregation in solution plays a significant role in determining the morphology and performance of BHJ solar cells.     

Charge Transport and Recombination in Low‐Bandgap Bulk Heterojunction Solar Cell using Bis‐adduct Fullerene

Charge transport and recombination are studied for organic solar cells fabricated using blends of polymer poly[(4,4′‐bis(2‐ethylhexyl)dithieno[3,2‐b:2′,3′‐d]silole)‐2,6‐diyl‐alt‐(4,7‐bis(2‐thienyl)‐2,1,3‐benzothiadiazole)‐5,5′‐diyl] (Si‐PCPDTBT) with [6,6]‐phenyl‐C₆₁‐butyric acid methyl ester (mono‐PCBM) and the bis‐adduct analogue of mono‐PCBM (bis‐PCBM). The photocurrent of Si‐PCPDTBT:bis‐PCBM devices shows a strong square root dependence on the effective applied voltage. From the relationship between the photocurrent and the light intensity, we found that the square‐root dependence of the photocurrent is governed by the mobility‐lifetime (μτ) product of charge carriers while space‐charge field effects are insignificant. The fill factor (FF) and short circuit current density (J_sc) of bis‐PCBM solar cells show a considerable increase with temperature as compared to mono‐PCBM solar cells. SCLC analysis of single carrier devices proofs that the mobility of both electrons and holes is significantly lowered when replacing mono‐PCBM with bis‐PCBM. The increased recombination in Si‐PCPDTBT:bis‐PCBM solar cells is therefore attributed to the low carrier mobilities, as the transient photovoltage measurements show that the carrier lifetime of devices are not significantly altered by using bis‐PCBM instead of mono‐PCBM.     

Morphological Characterization of a Low‐Bandgap Crystalline Polymer:PCBM Bulk Heterojunction Solar Cells

Understanding the morphology of polymer‐based bulk heterojunction (BHJ) solar cells is necessary to improve device efficiencies. Blends of a low‐bandgap silole‐containing conjugated polymer, poly[(4,4′‐bis(2‐ethylhexyl)dithieno[3,2‐b;2′,3′‐d]silole)‐2,6‐diyl‐alt‐(4,7‐bis(2‐thienyl)‐2,1,3‐benzothiadiazole)‐5,5′‐diyl] (PSBTBT) with [6,6]phenyl‐C61‐butyric acid methyl ester (PCBM) were investigated under different processing conditions. The surface morphologies and vertical segregation of the “As‐Spun”, “Pre‐Annealed”, and “Post‐Annealed” films were studied by scanning force microscopy, contact angle measurements, X‐ray photoelectron spectroscopy, near‐edge X‐ray absorption fine structure spectroscopy, dynamic secondary ion mass spectrometry, and neutron reflectivity. The results showed that PSBTBT was enriched at the cathode interface in the “As‐Spun” films and thermal annealing increased the segregation of PSBTBT to the free surface, while thermal annealing after deposition of the cathode increased the PCBM concentration at the cathode interface. Grazing‐incidence X‐ray diffraction and small‐angle neutron scattering showed that the crystallization of PSBTBT and segregation of PCBM occurred during spin coating, and thermal annealing increased the ordering of PSBTBT and enhanced the segregation of the PCBM, forming domains ～10 nm in size, leading to an improvement in photovoltaic performance.     

Charge‐Carrier Mobility Requirements for Bulk Heterojunction Solar Cells with High Fill Factor and External Quantum Efficiency >90%

To increase the efficiency of bulk heterojunction (BHJ) solar cells beyond 15%, 300 nm thick devices with 0.8 fill factor (FF) and external quantum efficiency (EQE) >90% are likely needed. This work demonstrates that numerical device simulators are a powerful tool for investigating charge‐carrier transport in BHJ devices and are useful for rapidly determining what semiconductor pro­perties are needed to reach these performance milestones. The electron and hole mobility in a BHJ must be ≈10^?2 cm² V^?1 s^?1 in order to attain a 0.8 FF in a 300 nm thick device with the recombination rate constant of poly(3‐hexyl­thiophene):[6,6]‐phenyl‐C61‐butyric acid methyl ester (P3HT:PCBM). Thus, the hole mobility of donor polymers needs to increase from ≈10^?4 to ≈10^?2 cm² V^?1 s^?1 in order to significantly improve device performance. Furthermore, the charge‐carrier mobility required for high FF is directly proportional to the BHJ recombination rate constant, which demonstrates that decreasing the recombination rate constant could dramatically improve the efficiency of optically thick devices. These findings suggest that researchers should prioritize improving charge‐carrier mobility when synthesizing new materials for BHJ solar cells and highlight that they should aim to understand what factors affect the recombination rate constant in these devices.     

Unintentional Bulk Doping of Polymer‐Fullerene Blends from a Thin Interfacial Layer of MoO3

Charge selective interlayers are of critical importance in order for solar cells based on low mobility materials, such as polymer‐fullerene blends, to perform well. Commonly used anode interlayers consist of high work function transition metal oxides, with molybdenum trioxide (MoO₃) being arguably the most used. Here, it is shown that a thin interlayer of MoO₃ causes unintentional bulk doping in solar cells based on polymers and polymer‐fullerene blends. The doping concentrations determined from capacitance–voltage measurements are larger than 10¹⁶ cm^?3 and are seen to increase closer to the anode, reference devices without MoO₃ are undoped. Using time of flight secondary ion mass spectroscopy it is furthermore shown that molybdenum is present on the surface of all films with an interfacial layer of MoO₃ beneath the active layer. Doping concentrations of this magnitude are detrimental for device performance, especially for active layers >100 nm.     

Low‐Temperature Behaviour of Charge Transfer Excitons in Narrow‐Bandgap Polymer‐Based Bulk Heterojunctions

Photoluminescence studies of the charge transfer exciton emission from a narrow‐bandgap polymer‐based bulk heterojunction are reported. The quantum yield of this emission is as high as 0.03%. Low temperature measurements reveal that while the dynamics of the singlet exciton is slower at low temperature, the dynamics of the charge transfer exciton emission is temperature independent. This behavior rules out any diffusion process of the charge transfer excitons and energy transfer from these interfacial states toward lower lying states. Photoluminescence measurements performed on the device under bias show a reduction (but not the total suppression) of the charge transfer exciton recombination. Finally, based on the low temperature results the role of the charge transfer excitons and the possible pathways to populate them are identified.     

Interplay between Bimolecular Recombination and Carrier Transport Distances in Bulk Heterojunction Organic Solar Cells

In this work, it is demonstrated that bimolecular recombination depends on the distance that free carriers are required to travel in transit to the electrodes in bulk heterojunction organic solar cells. By employing semi‐transparent devices, the carrier transport distance can be controlled via the local light absorption profile with an appropriate choice of the illumination side and incident wavelength. Using a series of light intensity‐dependent measurements, bimolecular recombination is shown to depend on the distance electrons or holes are required to transit the active layer. This effect is demonstrated for three different bulk heterojunction blends, where the restrictive carrier that causes the onset of recombination is identified. The mobility‐lifetime products of the limiting carriers are also estimated using a simple model for carrier extraction, where similar values are obtained regardless of the absorption profile. Implications for 1‐sun performance are also discussed, which provide guidelines for fabricating devices with thicker active layers capable of maximizing light absorption without succumbing to recombination losses.     

In Situ Morphology Studies of the Mechanism for Solution Additive Effects on the Formation of Bulk Heterojunction Films

The most successful active film morphology in organic photovoltaics is the bulk heterojunction (BHJ). The performance of a BHJ arises from a complex interplay of the spatial organization of the segregated donor and acceptor phases and the local order/quality of the respective phases. These critical morphological features develop dynamically during film formation, and it has become common practice to control them by the introduction of processing additives. Here, in situ grazing incidence X‐ray diffraction (GIXD) and grazing incidence small angle X‐ray scattering (GISAXS) studies of the development of order in BHJ films formed from the donor polymer poly(3‐hexylthiophene) and acceptor phenyl‐C61‐butyric acid methyl ester under the influence of two common additives, 1,8‐octanedithiol and 1‐chloronaphthalene, are reported. By comparing optical aggregation to crystallization and using GISAXS to determine the number and nature of phases present during drying, two common mechanisms by which the additives increase P3HT crystallinity are identified. Additives accelerate the appearance of pre‐crystalline nuclei by controlling solvent quality and allow for extended crystal growth by delaying the onset of PCBM‐induced vitrification. The glass transition effects vary system‐to‐system and may be correlated to the number and composition of phases present during drying.     

Porphyrin‐Based Bulk Heterojunction Organic Photovoltaics: The Rise of the Colors of Life

Organic photovoltaics (OPV) represent a thin‐film PV technology that offers attractive prospects for low‐cost and aesthetically appealing (colored, flexible, uniform, semitransparent) solar cells that are printable on large surfaces. In bulk heterojunction (BHJ) OPV devices, organic electron donor and acceptor molecules are intimately mixed within the photoactive layer. Since 2005, the power conversion efficiency of said devices has increased substantially due to insights in the underlying physical processes, device optimization, and chemical engineering of a vast number of novel light‐harvesting organic materials, either small molecules or conjugated polymers. As Nature itself has developed porphyrin chromophores for solar light to energy conversion, it seems reasonable to pursue artificial systems based on the same types of molecules. Porphyrins and their analogues have already been successfully implemented in certain device types, notably in dye‐sensitized solar cells, but they have remained largely unexplored in BHJ organic solar cells. Very recent successes do show, however, the strong (latent) prospects of porphyrinoid semiconductors as light‐harvesting and charge transporting materials in such devices. Here, an overview on the state‐of‐the‐art of porphyrin‐based solution‐processed BHJ OPV is provided and insights are given into the pathways to follow and hurdles to overcome toward further improvements of porphyrinic materials and devices.     

Efficient Solution‐Processed Bulk Heterojunction Perovskite Hybrid Solar Cells

Efficient conventional bulk heterojunction (BHJ) perovskite hybrid solar cells (pero‐HSCs) solution‐processed from a composite of CH₃NH₃PbI₃ mixed with PC₆₁BM ([6,6]‐phenyl‐C61‐butyric acid methyl ester), where CH₃NH₃PbI₃ acts as the electron donor and PC₆₁BM acts as the electron acceptor, are reported for the first time. The efficiency of 12.78% is twofold enhancement in comparison with the conventional planar heterojunction pero‐HSCs (6.90%) fabricated by pristine CH₃NH₃PbI₃. The BHJ pero‐HSCs are further optimized by using PC₆₁BM/TiO₂ bi‐electron‐extraction‐layer (EEL), which are both solution‐processed and then followed with low‐temperature thermal annealing. Due to higher electrical conductivity of PC₆₁BM over that of TiO₂, an efficiency of 14.98%, the highest reported efficiency for the pero‐HSCs without incorporating high‐temperature‐processed mesoporous TiO₂ and Al₂O₃ as the EEL and insulating scaffold, is observed from PC₆₁BM modified BHJ pero‐HSCs. Thus, the findings provide a simple way to approach high efficiency low‐cost pero‐HSCs.     

Simple,Highly Efficient Vacuum‐Processed Bulk Heterojunction Solar Cells Based on Merocyanine Dyes

In order to be competitive on the energy market, organic solar cells with higher efficiency are needed. To date, polymer solar cells have retained the lead with efficiencies of up to 8%. However, research on small molecule solar cells has been catching up throughout recent years and is showing similar efficiencies, however, only for more sophisticated multilayer device configurations. In this work, a simple, highly efficient, vacuum‐processed small molecule solar cell based on merocyanine dyes – traditional colorants that can easily be mass‐produced and purified – is presented. In the past, merocyanines have been successfully introduced in solution‐processed as well as vacuum‐processed devices, demonstrating efficiencies up to 4.9%. Here, further optimization of devices is achieved while keeping the same simple layer stack, ultimately leading to efficiencies beyond the 6% mark. In addition, physical properties such as the charge carrier transport and the cell performance under various light intensities are addressed.     

Recombination Losses Above and Below the Transport Percolation Threshold in Bulk Heterojunction Organic Solar Cells

Achieving the highest power conversion efficiencies in bulk heterojunction organic solar cells requires a morphology that delivers electron and hole percolation pathways for optimized transport, plus sufficient donor:acceptor contact area for near unity charge transfer state formation. This is a significant structural challenge, particularly in semiconducting polymer:fullerene systems. This balancing act in the model high efficiency PTB7:PC70BM blend is studied by tuning the donor:acceptor ratio, with a view to understanding the recombination loss mechanisms above and below the fullerene transport percolation threshold. The internal quantum efficiency is found to be strongly correlated to the slower carrier mobility in agreement with other recent studies. Furthermore, second‐order recombination losses dominate the shape of the current density–voltage curve in efficient blend combinations, where the fullerene phase is percolated. However, below the charge transport percolation threshold, there is an electric‐field dependence of first‐order losses, which includes electric‐field‐dependent photogeneration. In the intermediate regime, the fill factor appears to be limited by both first‐ and second‐order losses. These findings provide additional basic understanding of the interplay between the bulk heterojunction morphology and the order of recombination in organic solar cells. They also shed light on the limitations of widely used transport models below the percolation threshold.     

The Role of Exciton Ionization Processes in Bulk Heterojunction Organic Photovoltaic Cells

To realize efficient photoconversion in organic semiconductors, photogenerated excitons must be dissociated into their constituent electronic charges. In an organic photovoltaic (OPV) cell, this is most often accomplished using an electron donor–acceptor (D–A) interface. Interestingly, recent work on MoO_x/C₆₀ Schottky OPVs has demonstrated that excitons in C₆₀ may also undergo efficient bulk‐ionization and generate photocurrent as a result of the large built‐in field created by the MoO_x/C₆₀ interface. Here, it is demonstrated that bulk ionization processes also contribute to the short‐circuit current density (J_SC) and open‐circuit voltage (V_OC) in bulk heterojunction (BHJ) OPVs with fullerene‐rich compositions. Temperature‐dependent measurements of device performance are used to distinguish dissociation by bulk‐ionization from charge transfer at the D–A interface. In optimized fullerene‐rich BHJs based on the D–A pairing of boron subphthalocyanine chloride (SubPc)–C₆₀, bulk‐ionization is found to be responsible for ≈16% of the total photocurrent, and >30% of the photocurrent originating from C₆₀. The presence of bulk‐ionization in C₆₀ also impacts the temperature dependence of V_OC, with fullerene‐rich SubPc:C₆₀ BHJ OPVs showing a larger V_OC than evenly mixed BHJs. The prevalence of bulk‐ionization processes in efficient, fullerene‐rich BHJs underscores the need to include these effects when engineering device design and morphology in OPVs.     

Correlating Stiffness,Ductility, and Morphology of Polymer:Fullerene Films for Solar Cell Applications

The development of flexible and physically robust organic solar cells requires detailed knowledge of the mechanical behavior of the heterogeneous material stack. However, in these devices there has been limited research on the mechanical properties of the active organic layer. Here, two critical mechanical properties, stiffness and ductility, of a widely studied organic solar cell active layer, a blend film composed of poly(3‐hexylthiophene) (P3HT) and [6,6]‐phenyl C61‐butyric acid methyl ester (PCBM) are reported. Processing conditions are varied to produce films with differing morphology and correlations are developed between the film morphology, mechanical properties and photovoltaic device performance. The morphology is characterized by fitting the absorption of the P3HT:PCBM films to a weakly interacting H‐aggregate model. The elastic modulus is determined using a buckling metrology approach and the crack onset strain is determined by observing the film under tensile strain using optical microscopy. Both the elastic modulus and crack onset strain are found to vary significantly with processing conditions. Processing methods that result in improved device performance are shown to decrease both the compliance and ductility of the film.     

A Systematic Approach to Solvent Selection Based on Cohesive Energy Densities in a Molecular Bulk Heterojunction System

The solubilities of 3,6‐bis(5‐(benzofuran‐2‐yl)thiophen‐2‐yl)‐2,5‐bis(2‐ethylhexyl)pyrrolo[3,4‐c]pyrrole‐1,4‐dione ( DPP(TBFu)₂ ) and [6,6]‐phenyl‐C₇₁‐butyric acid methyl ester ( PC₇₁BM ) in a series of solvents are measured, and this data is used to calculate the Hansen solubility parameters of the two materials. The dispersion, polar, and H‐bonding parameters of DPP(TBFu)₂ and PC₇₁BM were found to be (19.3, 4.8, 6.3) and (20.2, 5.4, 4.5) MPa^1/2, respectively, with an error of ± 0.8 MPa^1/2. Based on the solubility properties of the two materials, three new solvents (thiophene, trichloroethylene and carbon disulfide) were utilized for the DPP(TBFu)₂ : PC₇₁BM system which, after device optimization, led to power conversion efficiencies up to 4.3%.