Biogas production from supernatant of hydrothermally treated municipal sludge by upflow anaerobic sludge blanket reactor

The supernatant of hydrothermally treated sludge was treated by an upflow anaerobic sludge blanket (UASB) reactor for a 550-days running test. The hydrothermal parameter was 170 °C for 60 min. An mesophilic 8.6 L UASB reactor was seeded with floc sludge. The final organic loading rate (OLR) could reach 18 kg COD/m³ d. At the initial stage running for 189 days, the feed supernatant was diluted, and the OLR reached 11 kg COD/m³ d. After 218 days, the reactor achieved a high OLR, and the supernatant was pumped into the reactor without dilution. The influent COD fluctuated from 20,000 to 30,000 mg/L and the COD removal rate remained at approximately 70%. After 150 days, granular sludge was observed. The energy balance calculation show that heating 1.0 kg sludge needs 0.34 MJ of energy, whereas biogas energy from the supernatant of the heated sludge is 0.43 MJ.     

Substrate-substrate interaction of resorcinol and catechol in upflow anaerobic fixed film – fixed bed reactors in mono and multisubstrate matrices

Biodegradation of resorcinol and catechol was studied in upflow anaerobic fixed film-fixed bed (FFFB) reactors of uniform dimensions in mono and multisubstrate matrices. Cross feeding studies have revealed that phenol was poorly degraded in resorcinol acclimated reactor whereas it was readily degraded in catechol acclimated reactor. Addition of resorcinol along with phenol in a COD ratio 1:3 in resorcinol reactor increased phenol removal efficiency to 95% indicating that resorcinol induces phenol degradation. When both resorcinol and catechol were fed to the resorcinol acclimated reactor, it was observed that resorcinol degradation was inhibited by catechol. Catechol acclimated reactor could degrade phenol readily when added as mono substrate indicating that it may be an intermediate in catechol degradation. In binary mixture studies also catechol reactor could degrade phenol, resorcinol and hydroquinone to 90%. Catechol acclimated reactor exhibits relaxed substrate specificity whereas resorcinol acclimated reactor exhibits rigid substrate specificity for phenol as well as other isomers.     

Anaerobic treatment of a chemical synthesis-based pharmaceutical wastewater in a hybrid upflow anaerobic sludge blanket reactor

In this study, performance of a lab-scale hybrid up-flow anaerobic sludge blanket (UASB) reactor, treating a chemical synthesis-based pharmaceutical wastewater, was evaluated under different operating conditions. This study consisted of two experimental stages: first, acclimation to the pharmaceutical wastewater and second, determination of maximum loading capacity of the hybrid UASB reactor. Initially, the carbon source in the reactor feed came entirely from glucose, applied at an organic loading rate (OLR) 1 kg COD/m(3) d. The OLR was gradually step increased to 3 kg COD/m(3) d at which point the feed to the hybrid UASB reactor was progressively modified by introducing the pharmaceutical wastewater in blends with glucose, so that the wastewater contributed approximately 10%, 30%, 70%, and ultimately, 100% of the carbon (COD) to be treated. At the acclimation OLR of 3 kg COD/m(3) d the hydraulic retention time (HRT) was 2 days. During this period of feed modification, the COD removal efficiencies of the anaerobic reactor were 99%, 96%, 91% and 85%, and specific methanogenic activities (SMA) were measured as 240, 230, 205 and 231 ml CH(4)/g TVS d, respectively. Following the acclimation period, the hybrid UASB reactor was fed with 100% (w/v) pharmaceutical wastewater up to an OLR of 9 kg COD/m(3) d in order to determine the maximum loading capacity achievable before reactor failure. At this OLR, the COD removal efficiency was 28%, and the SMA was measured as 170 ml CH(4)/g TVS d. The hybrid UASB reactor was found to be far more effective at an OLR of 8 kg COD/m(3) d with a COD removal efficiency of 72%. At this point, SMA value was 200 ml CH(4)/g TVS d. It was concluded that the hybrid UASB reactor could be a suitable alternative for the treatment of chemical synthesis-based pharmaceutical wastewater.     

The influence of anaerobic pretreatment on the nitrogen removal from biosynthetic pharmaceutical wastewaters

The C:N ratio of the pharmaceutical wastewaters is usually suitable for a combination of the anaerobic pretreatment with the high COD removal and aerobic posttreatment with the efficient biological N removal. This kind of anaerobic-aerobic process was tested in semipilot scale by using a UASB reactor and an activated sludge system with a predenitrification (total volume 100 1). It was found that at a total HRT of 2.3 days an average of 97.5% of COD and 73.5% of total N was removed. The UASB reactor was operated at 30°C with a volumetric loading rate of 8.7 kg.m^-3.d^-1, the efficiency of COD removal was 92.2%. The processes, which take part in the biological removal of nitrogen, especially the nitrification, were running with lower rates than usually observed in aerobic treatment systems.Abbreviations AAO anaerobic anoxic oxic configuration - AOO anaerobic oxic oxic configuration - B _V volumetric organic loading rate (kg COD.m^-3. d^-1) - dB _x specific COD removal rate (mg COD. g^-1 VSS. d^-1) - DNR denitrification rate (mg N–NO₃. g^-1 VSS. h^-1) - E_COD efficiency of COD removal (%) - HRT hydraulic retention time (d) - NR nitrification rate (mg N–NO₃. g^-1 VSS. h^-1) - R recirculation ratio (%) - SBP specific biogas production (m³.kg^-1 removed COD) - SRT solids retention time; sludge age (d) - SS suspended solids (g.1^-1) - UASB upflow anaerobic sludge blanket reactor - VSS volatile suspended solids (g.1^-1)     

Degradation of 4-chlorophenol in UASB reactor under methanogenic conditions

Treatment of simulated wastewater containing 40 mg/l of 4-chlorophenol (4-CP) was carried out in an upflow anaerobic sludge blanket (UASB) reactor under methanogenic condition. The performance of this test UASB reactor was evaluated in terms of 4-CP removal. Hydraulic retention time (HRT) and substrate:co-substrate ratio for the 4-CP removal was optimized by varying the influent flow rate (13-34.7 ml/min) and sodium acetate concentration (2-5 g/l), respectively. A control UASB reactor, which was not exposed to 4-CP was also operated under similar conditions. Organic loading rate (OLR) was varied in the range of 2-5.3 kg/m(3)/d and 1.7-4.2 kg/m(3)/d, respectively, for HRT and substrate:co-substrate ratio studies, respectively. The optimum HRT and substrate:co-substrate ratio for the removal of 4-CP was 12h and 1:75, respectively. Removal of 4-CP achieved at optimum HRT and substrate:co-substrate ratio was 88.3+/-0.7%. Removal of 4-CP occurred through dehalogenation and caused increase in chloride ion concentration in the effluent by 0.23-0.27 mg/mg 4-CP removed. The ring cleavage test showed the ortho mode of ring cleavage of 4-CP. Change in the elemental composition of the anaerobic biomass of UASB reactors was observed during the study period. Concentration of Ca(2+) increased in the biomass and this could be attributed to the biosoftening. Specific methanogenic activity of the sludge of control and test UASB reactor was 0.832 g CH(4) COD/g VSS d and 0.694 g CH(4) COD/g VSS d, respectively.     

pH regulation of alkaline wastewater with carbon dioxide: a case study of treatment of brewery wastewater in UASB reactor coupled with absorber

Studies were carried out with carbon dioxide absorber (CA) to evaluate the usage of carbon dioxide (CO(2)) in the biogas as an acidifying agent by Up-flow Anaerobic Sludge Blanket (UASB) reactor. Investigation on the 5l absorber revealed that ratio of brewery wastewater (BW) flow rate to biogas flow rate of 4.6-5.2 was optimum for minimum consumption of CO(2) for acidification. The acidified BW after the absorber was treated in UASB reactor with optimum organic loading rate (OLR) of 23.1 kg COD/m(3)/day and hydraulic retention time (HRT) of 2h. UASB reactor exhibited good performance with respect to reduction of chemical oxygen demand (COD) and methane yield. The implications of the present study on the full scale anaerobic reactor of medium scale brewery revealed that sufficient cost savings could be made if CO(2) in the biogas or CO(2) that was being wasted (let out to the atmosphere) can be used instead of sulfuric acid (H(2)SO(4)) for pH control.     

Effect of reactor configuration on biogas production from wheat straw hydrolysate

The potential of wheat straw hydrolysate for biogas production was investigated in continuous stirred tank reactor (CSTR) and up-flow anaerobic sludge bed (UASB) reactors. The hydrolysate originated as a side stream from a pilot plant pretreating wheat straw hydrothermally (195 °C for 10–12 min) for producing 2nd generation bioethanol [Kaparaju, P., Serrano, M., Thomsen, A.B., Kongjan, P., Angelidaki, I., 2009. Bioethanol, biohydrogen and biogas production from wheat straw in a biorefinery concept. Bioresource Technology 100 (9), 2562–2568]. Results from batch assays showed that hydrolysate had a methane potential of 384 ml/g-volatile solids (VS)_added. Process performance in CTSR and UASB reactors was investigated by varying hydrolysate concentration and/or organic loading rate (OLR). In CSTR, methane yields increased with increase in hydrolysate concentration and maximum yield of 297 ml/g-COD was obtained at an OLR of 1.9 g-COD/l d and 100% (v/v) hydrolysate. On the other hand, process performance and methane yields in UASB were affected by OLR and/or substrate concentration. Maximum methane yields of 267 ml/g-COD (COD removal of 72%) was obtained in UASB reactor when operated at an OLR of 2.8 g-COD/l d but with only 10% (v/v) hydrolysate. However, co-digestion of hydrolysate with pig manure (1:3 v/v ratio) improved the process performance and resulted in methane yield of 219 ml/g-COD (COD removal of 72%). Thus, anaerobic digestion of hydrolysate for biogas production was feasible in both CSTR and UASB reactor types. However, biogas process was affected by the reactor type and operating conditions.     

Anaerobic digestion of a petrochemical effluent using an upflow anaerobic sludge blanket reactor

Summary An UASB reactor was used for the anaerobic conversion of an acidic petrochemical effluent into a methane-rich biogas. Reactor efficiency was optimal at an HRT of 1.78 days and loading rate of 7.255 kg COD/m₃.d, A COD reduction of 83% was obtained. The gas production was 2.64 m/m .d (STP) and contained more than 90% CH₄. A further increase in the loading rate resulted in a drastic decrease in the reactor effectivity.     

Use of the UASB reactor for the anaerobic treatment of stillage from sugar cane molasses

The feasibility of applying the UASB concept for the anaerobic treatment of stillage of distilleries in the sugar producing area of Argentina was subject to study. Results obtained in a 100-L UASB reactor treating stillages with COD values between 35 and 100 g COD/L are presented. Loading rates of up to 24 g COD/L/day were applied with an average COD removal of 75% and a biogas production of more than 9 L/L/day, with an average methane content of 58%. The settling velocity distribution of sludge particles would indicate a good formation of biomass pellets. System interruptions of months without feed and at ambient temperature (20-24 degrees C) were well tolerated.     

Sedimentological evolution in an UASB treating SYNTHES, a new representative synthetic sewage, at low loading rates

The changes in the sedimentological attributes of the sludge bed in an upflow anaerobic sludge blanket (UASB) reactor fed with a low-strength wastewater mimicking raw domestic sewage were assessed in this study. The reactor was inoculated with 250 ml of granular sludge from a full-scale UASB reactor. The organic loading rate (OLR) varied from 1 to 2 g COD/ld. During the half-year long study, the reactor was operated at hydraulic retention times (HRTs) of 4.8 and 10 h, at 33 degrees C. Sludge sedimentology showed that the original granular sludge experienced serious instability and disintegration, leading to a much finer final grain assemblage, mainly due to substrate transfer limitation and cell starvation at the interior of larger granules. With time, the size uniformity tended to decrease, sphericity tended to increase, the skewness of the granule size distribution became negative, and the kurtosis became peaked and leptokurtic. In spite of the observed size reduction, reactor efficiency increased to a CODtotal removal of 96%. Biomass (sludge) yield was 0.012 g VS/g COD removed. The CH4 content of the biogas was high (up to 96%). This study thus highlights the treatment of a new type of wastewater with the deployment of the UASB reactor. It also reports the evolutionary trend of the biomass particle size distribution, making reference to a classic sedimentological appraisal.     

Treatment of distillery spentwash by hybrid UASB reactor

A laboratory-scale hybrid UASB reactor, which combined an UASB in the lower part and a filter in the upper part, was used for the treatment of distillery spentwash. The reactor was operated under ambient conditions for 380 days. Using anaerobically digested sewage sludge as a seed, the start-up of the reactor and the cultivation of active granular sludge was completed within three months period. Scanning electron microscopic (SEM) observation of the granules showed the presence of Mehtanonthrix-like bacteria as the dominant species. Following the start-up the organic loading rate (OLR) was increased, stepwise, to 36 kg COD/m³ · d at a constant hydraulic retention time (HRT) of 6 h. COD removal efficiency was 80% even at a high OLR of 36 kg COD/m³ · d. Biogas rich in methane content (80%), with a maximum specific biogas yield of 0.40 m³ CH₄/kg · COD was produced. Polypropylene pall rings filter medium in the upper-third of the reactor was very effective as a gas-liquid-solid (GLS) separator, and retained the biomass in addition. The study indicated that hybrid UASB is a very feasible alternative for the treatment of high-strength wastewaters like distillery spentwash.     

Anaerobic biodegradation of spent sulphite liquor in a UASB reactor

Anaerobic biodegradation of fermented spent sulphite liquor, SSL, which is produced during the manufacture of sulphite pulp, was investigated. SSL contains a high concentration of lignin products in addition to hemicellulose and has a very high COD load (173 g COD l(-1)). Batch experiments with diluted SSL and pretreated SSL indicated a potential of 12-22 l methane per litre SSL, which corresponds to 0.13-0.22 l methane (g VS)(-1) and COD removal of up to 37%. COD removal in a mesophilic upflow anaerobic sludge blanket, UASB. reactor ranged from 10% to 31% at an organic loading rate, OLR, of 10-51 g (1 d)(-1) and hydraulic retention time from 3.7 to 1.5 days. The biogas productivity was 3 1 (l(reactor d)(-1), with a yield of 0.05 l gas (g VS)(-1). These results suggest that anaerobic digestion in UASB reactors may provide a new alternative for the treatment of SSL to other treatment strategies such as incineration. Although the total COD reduction achieved is limited, bioenergy is produced and readily biodegradable matter is removed causing less load on post-treatment installations.     

The feasibility of using a two-stage autotrophic nitrogen removal process to treat sewage

The feasibility of using a two-stage autotrophic nitrogen removal process to treat sewage was examined in this study. The obtained results showed that total nitrogen (TN) could be efficiently removed by 88.38% when influent TN and chemical oxygen demand (COD) were 45.87 and 44.40 mg/L, respectively. In the first stage, nitritation was instantly achieved by the bioaugmentation strategy, and can be maintained under limited oxygen condition (below 0.2mg/L). The ratio of nitrite to ammonium in the effluent of the nitritation reactor can be controlled at approximate 1.0 by adjusting aeration rate. In the second stage, anammox was realized in the upflow anaerobic sludge blanket (UASB) reactor, where the total nitrogen removal rate was 0.40 kg Nm(-3)d(-1) under limited-substrate condition. Therefore, the organic matter in sewage can be firstly concentrated in biomass which could generate biogas (energy). Then, nitrogen in sewage could be removed in a two-stage autotrophic nitrogen removal process.     

Effects of alkalinity and co-substrate on the performance of an upflow anaerobic sludge blanket (UASB) reactor through decolorization of Congo Red azo dye

The effect of substrate (glucose) concentrations and alkalinitiy (NaHCO3) on the decolorization of a synthetic wastewater containing Congo Red (CR) azo dye was performed in an upflow anaerobic sludge blanket (UASB). Color removal efficiencies approaching 100% were obtained at glucose-COD concentrations varying between 0 and 3000 mg/l. The methane production rate and total aromatic amine (TAA) removal efficiencies were found to be 120 ml per day and 43%, respectively, while the color was completely removed during glucose-COD free operation of the UASB reactor. The complete decolorization of CR dye under co-substrate free operation could be attributed to TAA metabolism which may provide the electrons required for the cleavage of azo bond in CR dye exist in the UASB reactor. No significant differences in pH levels (6.6-7.4), methane production rates (2000-2700 ml/day) and COD removal efficiencies (82-90%) were obtained for NAHCO3 concentrations ranging between 550 and 3000 mg/l. However, decolorization efficiency remained at 100% with decreasing NaHCO3 concentrations as low as 250 mg/l in the feed. An alkalinity/COD ratio of 0.163 in the feed was suggested for simultaneous optimum COD and color removal.     

Treatment of slaughterhouse wastewater in a UASB reactor and an anaerobic filter

A study was performed to assess the feasibility of anaerobic treatment of slaughterhouse wastewaters in a UASB (Upflow Anaerobic Sludge Blanket) reactor and in an AF (Anaerobic Filter). Among the different streams generated, the slaughter line showed the highest organic content with an average COD of 8000 mg/l, of which 70% was proteins. The suspended solids content represented between 15 and 30% of the COD. Both reactors had a working volume of 21. They were operated at 37°C. The UASB reactor was run at OLR (Organic Loading Rates) of 1–6.5 kg COD/m³/day. The COD removal was 90% for OLR up to 5 kg COD/m³/day and 60% for an OLR of 6.5 kg COD/m³/day. For similar organic loading rates, the AF showed lower removal efficiencies and lower percentages of methanization. At higher OLR sludge, flotation occurred and consequently the active biomass was washed out from the filter. The results indicated that anaerobic treatment systems are applicable to slaughterhouse wastewaters and that the UASB reactor shows a better performance, giving higher COD removal efficiencies than the AF.     

A dual purpose packed-bed reactor for biogas scrubbing and methane-dependent water quality improvement applying to a wastewater treatment system consisting of UASB reactor and trickling filter

A wastewater treatment system employing a UASB reactor in temperate regions requires biogas as a heat source for the UASB reactor during low temperature seasons. In this case, removal of H2S in the biogas by means of a scrubber before burning is necessary in order to prevent the boilers from corroding. Heating of the UASB reactor is, however, unnecessary in a warm season, and the scrubber and biogas become useless. Methane-dependent water quality improvement using the scrubber and biogas would be one way to use them efficiently during the warm season. The possible dual-purpose use of a packed-bed reactor was examined, with one of its uses being the scrubbing of biogas during the cold season and the other being the methane-dependent improvement of effluent water quality during the warm season. A bench scale packed-bed filled with plastic latticed-ring media was installed in a livestock wastewater treatment plant consisting of a UASB reactor and a trickling filter for post-treatment. The packed-bed was operated with biogas flowing at a superficial velocity of 0.14-0.39 m h(-1) and the hydraulic loading of trickling filter effluent sprayed onto the media 9.4-26.1 m3 m2 day(-1). H2S in the biogas from the UASB reactor was reduced from 1,200-2,500 ppm to less than 2 ppm by the reactor. Methane-dependent water quality improvement was examined using a laboratory scale reactor to which methane and/or air was supplied from the bottom, while plant effluent was spread from the top of the reactor. When the mixture gas of methane and air (volume ratio 1:3) was added to the reactor, biofilm grew on the surface of the media. Accompanying this growth, ammonium and phosphate in the spread water decreased, probably due to assimilation by the methane-oxidizing bacteria. Though assimilation activity dropped after the accumulation of biomass, it could be reactivated by washing out the excess biomass. Periodical backwash at a rate of more than once a week seemed to efficiently maintain the removal activity. The dark brown color of the wastewater could be also reduced in concert with methane oxidation. It seemed that methane-oxidizing bacteria degraded color-causing compounds. These results suggest that the packed-bed reactor is useful for both H2S purification of biogas and methane-dependent effluent water quality improvement.     

Treatment of strong domestic sewage in a 96 m3 UASB reactor operated at ambient temperatures: two-stage versus single-stage reactor

A 96 m3 UASB reactor was operated for 2.5 years under different conditions to assess the feasibility of treating strong sewage (COD(tot) = 1531 mg/l) at ambient temperatures with averages of 18 and 25 degrees C for winter and summer respectively. During the first year, the reactor was operated as a two-stage system at OLRs in the range of 3.6-5.0 kg COD/m3 d for the first stage and 2.9-4.6 kg COD/m3 d for the second stage. The results of the first stage showed average removals of 51% and 60% for COD(tot) and COD(ss) respectively without significant effect of temperature. The second stage reactor was unstable. The temperature affected sludge stabilization. During the second year, the first stage was operated as a single-stage UASB reactor at half of the previous loading rates. The results showed an average removal efficiency of 62% for COD(tot) during summer, while it dropped to 51% during wintertime. However, the effluent suspended solids were stabilized with VSS/TSS ratio around 0.50 all over the year. The sludge in the single-stage reactor was well-stabilized and exerted an excellent settlability. During the last three months of research, sludge was discharged regularly from the single-stage UASB reactor. The results showed no significant improvement in the performance in terms of COD(tot). Based on the results of the experiment, a single-stage UASB reactor operated at relatively long HRT is preferred above two-stage system at the Jordanian conditions.     

Statistical modeling and optimization of biomass granulation and COD removal in UASB reactors treating low strength wastewaters

The aim of this work was to study the influence of influent chemical oxygen demand (COD), upflow velocity of wastewater, and cationic polymer additives in inoculum, on biomass granulation and COD removal efficiency in upflow anaerobic sludge blanket (UASB) reactor for treating low strength wastewater. Statistical models were formulated based on these three variables to optimize the biomass granulation and COD removal efficiency in UASB reactors using a two-level, full factorial design. For the thick inoculum used in this study, having suspended solids (SS) >80 g/l and volatile suspended solids (VSS) to SS ratio <0.3, cationic polymer additives in the inoculum showed adverse effect on biomass granulation and COD removal efficiency. It is concluded that for such thick inoculum, granulation can be obtained while treating low strength wastewaters in UASB reactor by selecting proper combination of influent COD and liquid upflow velocity so as to represent the organic loading rate (OLR) greater than 1.0 kg COD/m(3) d. Validation of model predictions for treatment of synthetic wastewater and actual sewage reveals the efficacy of these models for enhancing granulation and COD removal efficiency.     

Two-stage UASB design enables activated-sludge free treatment of easily biodegradable wastewater

A two-stage lab-scale UASB reactor, incorporating a selector-type UASB prior to the main reactor was operated at 37 °C with an easily biodegradable food wastewater having a COD of 3,000 mg/L. Varying the hydraulic retention time from 25 to 5 h, the removal of COD by the two-stage process was higher than 95%. Effluent soluble COD was consistently below 75 mg/L and the methane production rate close to theoretical values. The selector UASB removed the majority of the organic load (70–90%) at high organic loading rate, i.e. between 6 and 30 g/(Ld) and the granular sludge developed was characterized by dense microbial colonies, high volatile suspended solids’ content and high substrate degradation efficiency. Design of a two-stage process, incorporating a selector and a second UASB reactor, was able to achieve stable and complete substrate degradation at overall loading rates of the order of ~10–15 g/(Ld).     

Effects of cationic polymer on performance of UASB reactors treating low strength wastewater

The effect of cationic polymer additives on biomass granulation and COD removal efficiency had been examined in lab-scale upflow anaerobic sludge blanket (UASB) reactors, treating low strength synthetic wastewater (COD 300-630 mg/l). Under identical conditions, two reactors were operated with and without polymer additives in inoculum under four different organic loading rates (OLRs). The optimum polymer dose was adopted based upon the results of jar test and settling test carried out with inoculum seed sludge. With the use of thick inoculum, SS greater than 110 g/l and VSS/SS ratio less than 0.3, granulation was observed in UASB reactor treating synthetic wastewater as well as actual sewage, when OLR was greater than 1.0 kg COD/m(3) d. Polymer additive with such thick inoculum was observed to deteriorate percentage granules and COD removal efficiency compared to inoculum without polymer additives. At OLR less than 1.0 kg COD/m(3) d, proper granulation could not be achieved in both the reactors inoculated with and without polymer additive. Also, under this low loading, drastic reduction in COD removal efficiency was observed with polymer additives in inoculum. Hence, it is rational to conclude that biomass granulation for treatment of low strength biodegradable wastewater depends on the applied loading rate and selection of thick inoculum sludge.