Easy alignment and effective nucleation activity of ramie fibers in injection-molded poly(lactic acid) biocomposites

The poly(lactic acid) (PLA)/ramie fiber biocomposites were fabricated, which exhibited considerable reinforcement effect comparable to the glass fiber at the same loading. The attempts were made to understand the flow-induced morphology of ramie fibers and PLA crystals in the injection-molded PLA/ramie fiber biocomposites, thus revealing its relationship to biocomposite mechanical properties. The polarized optical microscopy (POM) and two-dimensional wide-angle X-ray diffraction (2D-WAXD) were for the first time used to determine the distribution of nature fibers, which interestingly showed the ramie fibers aligned well along the flow direction over the whole thickness of injection-molded parts, instead of skin-core structure. This easy alignment of ramie fibers during the common processing was ascribed to the intrinsically high flexibility of ramie fibers and strong interfacial interaction between PLA chains and cellulose molecules of ramie fibers. Both 2D-WAXD and differential scanning calorimeter (DSC) measurements suggested that the PLA matrix in its ramie biocomposites had rather high orientation degree and crystallinity, which was attributed to effective heterogeneous nucleation induced by ramie fibers and local shearing field in the vicinity of fiber surface. Remarkable improvement of mechanical and thermo-mechanical properties was achieved for PLA/ramie fiber biocomposites, without sacrifice of toughness and ductility. Addition of 30wt% ramie fibers increased the tensile strength and modulus of PLA/ramie fiber biocomposites from 65.6 and 1468 MPa for pure PLA to 91.3 and 2977 MPa, respectively. These superior mechanical properties were ascribed to easy alignment of ramie fibers, high crystallinity of PLA, and favorable interfacial adhesion as revealed by scanning electron microscopy (SEM) observation and theoretical analysis based on dynamic mechanical analysis (DMA) data.     

Laminated Epoxy Biocomposites Based on Clay and Jute Fibers

Jute/epoxy hybrid laminated biocomposites were manufactured by using Illite clay particles at various content (5 wt.％-20 wt.％).The effects of hybridization on the morphology,structure,and mechanical properties were investigated.The properties of the biocomposites reinforced with jute fibers were mainly influenced by the interfacial adhesion between the jute fibers and the epoxy matrix.An alkali treatment was applied to improve the interfacial fiber-matrix adhesion and thus obtaining better mechanical properties.Besides the chemical treatment,epoxy hybridization using clay particles also had a strong effect on the overall properties of laminated biocomposites.The mechanical properties of the jute/epoxy biocomposites reinforced with Illite clay increased with clay content,up to an optimum value at 15 wt.％.The average technique and the laminates theory were performed to validate the coherence of the elastic moduli between the calculated and experimental values.A difference between the experimental and predicted data was observed,which was attributed to the simplifying assumptions made in both models.The laminates theory gave better overall predictions.     

Influence of fibre architecture on the biodegradability of FLAX/PLA composites

Polymers derived from renewable resources are known for their low impact on the carbon footprint as they are recyclable by decaying processes. When these materials are blended with natural fibres to form composites, they are also highly suitable for technical applications but maintain their outstanding recycling potential. However, as natural fibres increase the strength and alter the polymers' structure, they can also affect the decaying processes. The objective of this study is to investigate the influence of flax fibre reinforcements on the decaying process of poly(lactic) acid (PLA) in flax – PLA composites under composting conditions. The results indicate that the fibres enhance the biodegradation by enlarging the potential surface contributing to the decaying process. At the same time, the fibres act as channels and distribute water and microorganisms in the composite. The decaying process is attributed to fibre decomposition and hydrolysis of PLA which leads to increased degradation rates for composites with high fibre weight content.     

Polymer composites reinforced by locking-in a liquid-crystalline assembly of cellulose nanocrystallites

An attempt was made to synthesize novel composites comprising poly(2-hydroxyethyl methacrylate) (PHEMA) and cellulose nanocrystallites (CNC) (acid-treated cotton microfibrils) from suspensions of CNC in an aqueous 2-hydroxyethyl methacrylate (HEMA) monomer solution. The starting suspensions (～5 wt % CNC) separated into an isotropic upper phase and an anisotropic bottom one in the course of quiescent standing. By way of polymerization of HEMA in different phase situations of the suspensions, we obtained films of three polymer composites, PHEMA-CNC(iso), PHEMA-CNC(aniso), and PHEMA-CNC(mix), coming from the isotropic phase, anisotropic phase, and embryonic nonseparating mixture, respectively. All the composites were transparent and, more or less, birefringent under a polarized optical microscope. A fingerprint texture typical of cholesteric liquid crystals of longer pitch spread widely in PHEMA-CNC(aniso) but rather locally appeared in PHEMA-CNC(iso). Any of the CNC incorporations into the PHEMA matrix improved the original thermal and mechanical properties of this amorphous polymer material. In dynamic mechanical measurements, the locking-in of the respective CNC assemblies gave rise to an increase in the glass-state modulus E' of PHEMA as well as a marked suppression of the E'-falling at temperatures higher than T(g) (≈ 110 °C) of the vinyl polymer. It was also observed for the composites that their modulus E' rerose in a range of about 150-190 °C, which was attributable to a secondary cross-linking formation between PHEMA chains mediated by the acidic CNC filler. The mechanical reinforcement effect of the CNC dispersions was ensured in a tensile test, whereby PHEMA-CNC(aniso) was found to surpass the other two composites in stiffness and strength.     

Nanoreinforcement of poly(propylene fumarate)-based networks with surface modified alumoxane nanoparticles for bone tissue engineering

A novel composite material has been fabricated for bone tissue engineering scaffolds utilizing the biodegradable polymer poly(propylene fumarate)/poly(propylene fumarate)-diacrylate (PPF/PPF-DA) and surface-modified carboxylate alumoxane nanoparticles. Various surface-modified nanoparticles were added to the polymer including a surfactant alumoxane, an activated alumoxane, a mixed alumoxane containing both activated and surfactant groups, and a hybrid alumoxane containing both groups within the same substituent. These nanocomposites, as well as polymer resin and unmodified boehmite composites, underwent flexural and compressive mechanical testing and were examined using electron microscopy. Hybrid alumoxane nanoparticles dispersed in PPF/PPF-DA exhibited over a 3-fold increase in flexural modulus at 1 wt % loading compared to polymer resin alone. No significant loss of flexural or compressive strength was observed with increased loading of hybrid alumoxane nanoparticles. These dramatic improvements in flexural properties may be attributed to the fine dispersion of nanoparticles into the polymer and increased covalent interaction between polymer chains and surface modifications of nanoparticles.     

Effect of fiber treatments on tensile and thermal properties of starch/ethylene vinyl alcohol copolymers/coir biocomposites

Coir fibers received three treatments, namely washing with water, alkali treatment (mercerization) and bleaching. Treated fibers were incorporated in starch/ethylene vinyl alcohol copolymers (EVOH) blends. Mechanical and thermal properties of starch/EVOH/coir biocomposites were evaluated. Fiber morphology and the fiber/matrix interface were further characterized by scanning electron microscopy (SEM). All treatments produced surface modifications and improved the thermal stability of the fibers and consequently of the composites. The best results were obtained for mercerized fibers where the tensile strength was increased by about 53% as compared to the composites with untreated fibers, and about 33.3% as compared to the composites without fibers. The mercerization improved fiber–matrix adhesion, allowing an efficient stress transfer from the matrix to the fibers. The increased adhesion between fiber and matrix was also observed by SEM. Treatment with water also improved values of Young’s modulus which were increased by about 75% as compared to the blends without the fibers. Thus, starch/EVOH blends reinforced with the treated fibers exhibited superior properties than neat starch/EVOH.     

Properties of biocomposites based on lignocellulosic fillers

This paper is focused on the analysis of the thermal and mechanical behaviour of processed biocomposites (biodegradable composites). These materials have been created by extrusion and injection moulding. The matrix, a biodegradable and aromatic copolyester (polybutylene adipate-co-terephthalate), has been fully characterised (NMR, SEC). The lignocellulosic materials used as fillers are a by-product of an industrial fractionation process of wheat straw. Different filler fractions have been selected by successive sieving, and then carefully analysed (granulometry, chemical structure). Cellulose, lignin, and hemicellulose contents have been determined through different techniques. The biocomposites thermal behaviour has been investigated by TGA (thermal degradation) and DSC (transition temperatures, crystallinity). These materials present good mechanical behaviour due to high filler-matrix compatibility. The impacts of filler content, filler size and the nature of each fraction have been analysed. To predict the mechanical behaviour, Takayanagi’s equation seems to provide an accurate answer to evaluate the modulus in a range, 0–30 wt% of fillers.     

聚乳酸基热固性聚氨酯及其形状记忆性能

通过聚乳酸二元醇和聚乳酸-聚己内酯共聚物二元醇与六亚甲基二异氰酸酯(HDI)三聚体交联反应合成了一系列生物基热固性聚氨酯(Bio-PUs)。利用傅里叶红外(FTIR)、差示扫描量热分析(DSC)、热失重分析(TGA)、万能拉伸机和细胞毒性等测试方法对获得的聚乳酸基聚氨酯进行了表征。结果表明,与聚乳酸二元醇相比,聚乳酸-聚己内酯共聚物二元醇降低了生物基热固性聚氨酯的玻璃化温度(Tg),提高了热固性聚氨酯的热稳定性;且聚乳酸-聚己内酯型聚氨酯的力学性能和形状记忆性能更为优异。其中,聚乳酸-聚己内酯共聚物二元醇分子量为3 000时得到的热固性聚氨酯(Bio-PU2-3000)的杨氏模量为277.7 MPa,伸长率为230%;聚乳酸-聚己内酯共聚物二元醇分子量为1 000得到的热固性聚氨酯(Bio-PU2-1000)在人体体温下的形变回复时间仅为93 s。另外,通过显微镜观察到细胞在含聚乳酸基热固性聚氨酯的培养液中生长状态良好,表明制备得到的生物基聚氨酯无细胞毒性。     

Wood Plastic Composites Prepared from Biodegradable Poly(butylene succinate) and Burma Padauk Sawdust (Pterocarpus macrocarpus): Water Absorption Kinetics and Sunlight Exposure Investigations

Wood plastic biocomposites of biodegradable poly(butylene succinate) (PBS) and Padauk sawdust was successfully prepared by using a twin screw extruder and an injection molding machine.The effects of water absorption and sunlight exposure on some properties of the composites were investigated.Water absorption of PBS composites was found to follow the Fick's law of diffusion,while the diffusion coefficient increased with increasing wood content.Maximum water absorption of around 4.5％ was observed at 30 wt.％ sawdust.Optical micrograph indicated the swelling of wood particles by around 1％-3％ after 30 days of water immersion.The tensile and flexural strengths reduced slightly both under the water immersion and sunlight exposure.After 90 days of exposure,the composites clearly looked paler than the non-weathered ones.Thermal scan indicated the reduction of crystalline region due to the plasticization effect derived from water molecules.     

Polylactic acid composites incorporating casein functionalized cellulose nanowhiskers

Background

Polylactic acid (PLA) is considered to be a sustainable alternative to petroleum-based polymers for many applications. Using cellulose fiber to reinforce PLA is of great interest recently due to its complete biodegradability and potential improvement of the mechanical performance. However, the dispersion of hydrophilic cellulose fibers in the hydrophobic polymer matrix is usually poor without using hazardous surfactants. The goal of this study was to develop homogenously dispersed cellulose nanowhisker (CNW) reinforced PLA composites using whole milk casein protein, which is an environmentally compatible dispersant.

Results

In this study, whole milk casein was chosen as a dispersant in the PLA-CNW system because of its potential to interact with the PLA matrix and cellulose. The affinity of casein to PLA was studied by surface plasmon resonance (SPR) imaging. CNWs were functionalized with casein and used as reinforcements to make PLA composites. Fluorescent staining of CNWs in the PLA matrix was implemented as a novel and simple way to analyze the dispersion of the reinforcements. The dispersion of CNWs in PLA was improved when casein was present. The mechanical properties of the composites were studied experimentally. Compared to pure PLA, the PLA composites had higher Young’s modulus. Casein (CS) functionalized CNW reinforced PLA (PLA-CS-CNW) at 2 wt% filler content maintained higher strain at break compared to normal CNW reinforced PLA (PLA-CNW). The Young’s modulus of PLA-CS-CNW composites was also higher than that of PLA-CNW composites at higher filler content. However, all composites exhibited lower strain at break and tensile strength at high filler content.

Conclusions

The presence of whole milk casein improved the dispersion of CNWs in the PLA matrix. The improved dispersion of CNWs provided higher modulus of the PLA composites at higher reinforcement loading and maintained the strain and stress at break of the composites at relatively low reinforcement loading. The affinity of the dispersant to PLA is important for the ultimate strength and stiffness of the composites.

     

Mechanically improved electrospun PCL biocomposites reinforced with a collagen coating process: preparation, physical properties, and cellular activity

In this work, we fabricated highly aligned electrospun poly(ε-caprolactone)(PCL)/collagen biocomposites, which were consisted of multi-layered structure. The aligned directions of the composites were controlled with two rotating collectors, and various weight fractions (1, 2, 3 wt%) of collagen were embedded between the mat of PCL microfibers to improve the mechanical property and biological activities of osteoblast-like cells (MG63). The PCL/collagen biocomposite showed nine times of increment in mechanical strength of random PCL/collagen composite. An increase in collagen content in the biocomposites displayed significant increase of mechanical properties, hydrophilic property, water-absorption ability, and even cell viability of osteoblast-like cells (MG63).     

Bioactivity and viscoelastic characterization of chitosan/bioglass® composite membranes

Membranes of chitosan (CTS) and composite membranes of CTS with bioglass are prepared by solvent casting. The composite membranes are shown to induce the precipitation of apatite upon immersion in SBF. The biomineralization process is followed by measuring the variation of the viscoelastic properties of the membranes immersed in SBF, both online and offline. Non-conventional DMA is used to measure the change in the storage modulus, E', and the loss factor, tan δ, as a function of the immersion in SBF. A simple model is used to estimate the E' of the apatite layer formed in vitro that is about 130?MPa. This work shows that innovate mechanical tests can be useful to characterize the mechanical performance of composites under physiological conditions.     

三乙酸甘油酯对PLA/PBAT共混体系性能影响

利用转矩流变仪将聚乳酸(PLA)、聚己二酸对苯二甲酸丁二酯(PBAT)和三乙酸甘油酯(GTA)熔融共混,利用差示扫描量热仪(DSC)、动态热机械分析仪(DMA)、万能材料试验机、冲击试验机、扫描电子显微镜(SEM)对共混物的热力学性能、力学性能以及微观形态结构进行测试和表征。实验发现,加入GTA后共混物的两相玻璃化转变温度呈相互靠近趋势,冷结晶温度和熔融温度都降低。当GTA加入量为3份时,共混物中分散相粒径减小,PLA/PBAT/GTA(80/20/3)组分的断裂伸长率得到明显提升,增加了2.6倍,由未加入GTA时的17.7%增长到64.1%。     

Evaluation of the flexural strength and elastic modulus of resins used for temporary restorations reinforced with particulate glass fibre

doi: 10.1111/j.1741‐2358.2010.00410.x
Evaluation of the flexural strength and elastic modulus of resins used for temporary restorations reinforced with particulate glass fibre Objective: The flexural strength and the elastic modulus of acrylic resins, Dencor, Duralay and Trim Plus II, were evaluated with and without the addition of silanised glass fibre. Materials and methods: To evaluate the flexural strength and elastic modulus, 60 test specimens were fabricated with the addition of 10% ground silanised glass fibres for the experimental group, and 60 without the incorporation of fibres, for the control group, with 20 test specimens being made of each commercial brand of resin (Dencor, Duralay and Trim Plus II) for the control group and experimental group. After the test specimens had been completed, the flexural strength and elastic modulus tests were performed in a universal testing device, using the three‐point bending test. For the specimens without fibres the One‐Way Analysis of Variance and the complementary Tukey test were used, and for those with fibres it was not normal, so that the non‐parametric Mann‐Whitney test was applied. Results: For the flexural strength test, there was no statistical difference (p > 0.05) between each commercial brand of resin without fibres [Duralay 84.32(±8.54), Trim plus 85.39(±6.74), Dencor 96.70(±6.52)] and with fibres (Duralay 87.18, Trim plus 88.33, Dencor 98.10). However, for the elastic modulus, there was statistical difference (p > 0.01) between each commercial brand of resin without fibres [Duralay 2380.64 (±168.60), Trim plus 2740.37(±311.74), Dencor 2595.42(±261.22)] and with fibres (Duralay 3750.42, Trim plus 3188.80, Dencor 3400.75). Conclusion: The result showed that the incorporation of fibre did not interfere in the flexural strength values, but it increased the values for the elastic modulus.     

The effect of biodegradation on surface and bulk property changes of polypropylene,recycled polypropylene and polylactide biocomposites

Biocomposites were subject to exposure to a mixture of fungi and algae in a microenvironment chamber. Surface and bulk property changes of polypropylene/wood flour, recycled polypropylene/cellulose and polylactide/wood flour were monitored by tensile testing, Differential Scanning Calorimetry (DSC), Thermal Gravimetric Analysis (TGA) and Field Emission Scanning Electron Microscope (FE-SEM).All the biocomposites showed a substantial decrease in toughness after 28 and 56 days of hydrolysis. The ductility increased after 28 and 56 days, but deteriorated after 84 days of hydrolysis. Biofilm formation occurred on all biocomposites even if the polymer itself was inert to biodegradation. The microbial colonization affected mainly the surface properties of polypropylene biocomposites while changes were monitored also in the bulk properties of polylactide biocomposites.The cellulose fibres in the composites gave a more easily colonized surface mainly attributed to water uptake. In the short term perspective, the water uptake offered better conditions for biofilm adhesion, and in the longer perspective the exposure to microorganisms also resulted in mechanical degradation, followed by biodegradation of cellulose. With time this will leave a porous matrix of polypropylene, while biodegradable polymers such as polylactide will degrade in parallel with the fibre part.     

Properties of polylactic acid composites reinforced with oil palm biomass microcrystalline cellulose

In this work, polylactic acid (PLA) composites filled with microcrystalline cellulose (MCC) from oil palm biomass were successfully prepared through solution casting. Fourier transform infrared (FT-IR) spectroscopy indicates that there are no significant changes in the peak positions, suggesting that incorporation of MCC in PLA did not result in any significant change in chemical structure of PLA. Thermogravimetric analysis was conducted on the samples. The T₅₀ decomposition temperature improved with addition of MCC, showing increase in thermal stability of the composites. The synthesized composites were characterized in terms of tensile properties. The Young's modulus increased by about 30%, while the tensile strength and elongation at break for composites decreased with addition of MCC. Scanning electron microscopy (SEM) of the composites fractured surface shows that the MCC remained as aggregates of crystalline cellulose. Atomic force microscopy (AFM) topographic image of the composite surfaces show clustering of MCC with uneven distribution.     

Physical, chemical and mechanical properties of pehuen cellulosic husk and its pehuen-starch based composites

Pehuen cellulosic husk was characterized and employed as reinforcement for composite materials. In this research, thermoplastic pehuen starch (TPS) and TPS/poly(lactic acid) (PLA)/polyvinyl alcohol (PVA) composites, reinforced with 5 and 10% of pehuen husk, were prepared by melt-blending. Comparative samples of pehuen TPS and TPS/PLA/PVA blend were also studied. Physical, thermal, structural and mechanical properties of composites were evaluated. Pehuen husk mainly consists of cellulose (50wt%), hemicellulose (30wt%) and lignin (14wt%). In respect to lipids, this husk has only a 0.6wt%. Its surface is smooth and damage-free and it is decomposed above 325°C. The incorporation of pehuen husk improved considerably the thermal stability and mechanical properties of the studied composites, mainly in TPS composites. Their thermal stability enhances since biofiber hinders the "out-diffusion" of volatile molecules from the polymer matrix, while mechanical properties could raise due to the natural affinity between husk and starch in the pehuen seed.     

A plant fiber reinforced polymer composite prepared by a twin-screw extruder

Polypropylene (PP) composites reinforced using a novel plant fiber, sunflower hull sanding dust (SHSD), were prepared using a twin-screw extruder. Thermal and mechanical properties of the SHSD/PP composites were characterized and compared to an organically modified clay (organo-clay)/PP composite. Differential scanning calorimetry (DSC) analysis showed that the crystallization temperature and the degree of crystallinity of PP exhibited changes with addition of SHSD and organo-clay. Mechanical properties of the PP were enhanced with the addition of SHSDs. Both the flexural strength and flexural modulus of the PP composites containing 5% (w/w) SHSD were comparable to that of the 5% (w/w) organo-clay reinforced PP. Scanning electron microscope (SEM) observation showed that no obvious agglomeration of SHSD existed in the PP matrix. Compared to the neat PP and organo-clay/PP, the SHSD/PP composites exhibited a relatively decreasing rate of thermal degradation with increase in temperature. Experimental results suggest that SHSD, as a sunflower processing byproduct, may find promising applications in composite materials.     

The effect of spinning conditions on the mechanics of a spider's dragline silk.

We studied the mechanical properties of dragline threads of the edible golden silk spider Nephila edulis that are produced under spinning speeds ranging from 0.1 to 400 mm s(-1) and temperatures ranging from 5 to 40 degrees C. These conditions affected the silk in all of the mechanical traits we tested (strain at breaking, breaking energy, initial Young's modulus and point of yielding). We argue that both trade-offs (between mechanical properties) and constraints (in the manufacturing process) have a large role in defining spider silk fibres.     

Mechanical properties of the beetle elytron, a biological composite material

We determined the relationship between composition and mechanical properties of elytra (modified forewings that are composed primarily of highly sclerotized dorsal and less sclerotized ventral cuticles) from the beetles Tribolium castaneum (red flour beetle) and Tenebrio molitor (yellow mealworm). Elytra of both species have similar mechanical properties at comparable stages of maturation (tanning). Shortly after adult eclosion, the elytron of Tenebrio is ductile and soft with a Young's modulus (E) of 44 ± 8 MPa, but it becomes brittle and stiff with an E of 2400 ± 1100 MPa when fully tanned. With increasing tanning, dynamic elastic moduli (E') increase nearly 20-fold, whereas the frequency dependence of E' diminishes. These results support the hypothesis that cuticle tanning involves cross-linking of components, while drying to minimize plasticization has a lesser impact on cuticular stiffening and frequency dependence. Suppression of the tanning enzymes laccase-2 (TcLac2) or aspartate 1-decarboxylase (TcADC) in Tribolium altered mechanical characteristics consistent with hypotheses that (1) ADC suppression favors formation of melanic pigment with a decrease in protein cross-linking and (2) Lac2 suppression reduces both cuticular pigmentation and protein cross-linking.