Characterization of a biofilter treating toluene contaminated air

The removal of toluene from an experimental gas-stream was studied in an industrial biofilter filled with poplar wood bark. Toluene degradation, approximately 85% through the operating period, resulted in low levels of toluene in the off-gas effluent. For a toluene load of 6.7 g m^-3 h^-1 the elimination capacity of the biofilter was found to be 6.0 g m^-3 h^-1. Toluene removal was due to biodegradative activity of microorganisms in the filter bed; the most probable number counts of toluene degraders increased from 2.4×10² to 6.4×10⁷ MPN/g dry packing material in about seven months of air-toluene supply. The degradative capacity of a Burkholderia (Pseudomonas) cepacia strain, isolated from the biofilter material, as an example of the effectiveness of microbial toluence removal was tested in batch culture. The microorganism degraded completely 250 ppm of toluence supplied as sole carbon source in 24 hours. The high performance demonstrated for a long period and the mechanical and physico-chemical stability of the biofilter favour its use in industrial full-scale off-gas control.     

Toluene vapour removal in a laboratory-scale biofilter

A bench-scale biofilter with a 0.5-m high filter bed, inoculated with a toluene-degrading strain of Acinetobacter sp. NCIMB 9689, was used to study toluene removal from a synthetic waste air stream. Different sets of continuous tests were conducted at influent toluene concentrations ranging over 0.1–4.0 g m⁻³ and at superficial gas velocities ranging over 17.8–255 m h⁻¹. The maximum volumetric toluene removal rate for the biofilter (242 g m⁻³ h⁻¹) was obtained at a superficial gas velocity of 127.5 m h⁻¹ (corresponding to a residence time of 28 s) and a toluene inlet concentration of 4.0 g m⁻³. Under these operating conditions, toluene removal efficiency was only 0.238, which suggested that effective operation required higher residence times. Removal efficiencies higher than 0.9 were achieved at organic loads less than 113.7 g m⁻³ h⁻¹. A macro-kinetic study, performed using concentration profiles along the bioreactor, revealed this process was limited by diffusion at organic loads less than 100 g m⁻³ h⁻¹ and by biological reaction beyond this threshold. Received: 10 October 1999 / Received revision: 15 February 2000 / Accepted: 18 February 2000     

Toluene degradation in a polyurethane biofilter at high loading

In the present study, toluene elimination in the polyurethane (PU) biofilter during long-term (145 day) operation was characterized, and assessed the effects of changing the inlet loading and space velocity (SV). A very high elimination capacity of 3.7 kg·m⁻³·h⁻¹ was obtained at an inlet loading of 4.0 kg·m^–3·h⁻¹ (inlet toluene concentration of 900 ppmv at a SV of 1,040 h⁻¹). Backwashing with irrigation and compressed air allowed maintenance of a pressure drop of < 80 mm H₂O·m⁻¹-filter at an SV of 830 h⁻¹ and an elimination efficiency of > 90% during the 145 day of operation. In conclusion, the PU biofilter can overcome the problems of clogging caused by excess biomass growth and of low treatment capacities of conventional biofilters.     

Performance evaluation and microbial community analysis of the composite filler micro-embedded with Pseudomonas putida for the biodegradation of toluene

The composite filler micro-embedded with Pseudomonas putida (P. putida) was prepared and the biodegradation performance of the filler was evaluated in a biofilter. Five phases were set up to evaluate the performance of the biofilter under different toluene inlet loadings and transient shock loadings. In particular, the microbial community structure in the biofilms and fillers was measured by sequence analysis of the 16S rRNA gene. The results show that the biofilter packed with the composite fillers was suitable for the biodegradation of toluene. The biofilter could start up quickly with high removal efficiency (RE), and remain above 90 % RE when the empty bed residence time (EBRT) was 18 s and the inlet loading rates were not higher than 41.4 g/(m³·h). Moreover, the biofilter could tolerate substantial transient shock loadings. The high removal efficiency and elimination capacity contributed to rich bacterial communities for the efficient degradation of toluene. The dominant microbial communities at the phylum level were mainly Firmicutes, Actinobacteria and Proteobacteria. It is noteworthy that the abundance of Bacteroidetes at phylum level and Chungangia and Stenotrophomonas at genus level increased significantly during the re-start period.     

Macrokinetic determination and water movement in a downward flow biofilter for methanol removal

A steady state model was developed to predict water movement within the biofilter bed. The model’s predictions were compared to experimental data from a downward flow biofilter (50 cm×10 cm i.d.) using compost for removing methanol with concentrations in the range of 0.46–8.41 g m⁻³ and flow rates of 1.36–4.08 m³ per day. The Wani et al. [J. Chem. Technol. Biotechnol. 74 (1999) 9] method of macrokinetic determination was used to estimate the kinetic parameters, and the predicted results showed that this method could be used for methanol removal systems as long as the conversion rate is not limited by diffusion in the biofilm (reaction-controlled regime). The leachate from the biofilter was collected and compared to the model predictions. The amount of collected water increased much more rapidly with inlet methanol concentration than predicted by the model. This shows that there are effects that are not adequately taken into account, such as the breakdown of compost, or biofilm, resulting in loss of water holding capacity, formation of new biofilm, and changes in physical structure. However, this model can be used to estimate the amount of water to be added to ensure that biofilm activity is maximized.     

Removal of a high load of ammonia by a marine bacterium,Vibrio alginolyticus in biofilter

A newly isolated heterotrophic marine bacterium,Vibrio alginolyticus, was used to remove a high load of ammonia gas under non-sterile condition. The cells were inoculated onto an inorganic packing material in a fixed-bed reactor (biofilter), and a high bad of ammonia, in the range of ammonia gas concentration of 170 ppm to 880 ppm, was introduced continuously. Sucrose solution and 3% NaCl was supplied intermittently to supplement the carbon source and water to the biofilter. The average percentage of gas removed exceeded 85% for 107-day operation. The maximum removal capacity and the complete removal capacity were 19 g-N kg⁻¹ dry packing material day⁻¹ and 16 g-N kg⁻¹ dry packing material day⁻¹, respectively, which were about three times greater than those obtained in nitrifying sludge inoculated onto the same packing material. On day 82, the enhanced pressure drop was restored to the normal one by NaOH treatment, and efficient removal characteristics were later observed. During this operation, the non-sterile condition had no significantly adverse effect on the removability of ammonia byV. alginolyticus.     

Microbial treatment of a styrene-contaminated air stream in a biofilter with high elimination capacities

A styrene-utilizing mixed microbial culture was isolated and utilized in a biofilter for the biological treatment of a contaminated air stream. Biofilter media consisted of composted wood bark and yard waste. The biofilters were acclimated at 120 s residence time and further evaluated at 60 and 30 s gas residence times. The biofilters received organic loading rates of up to 350 g/m³ h. The styrene volumetric removal rate was a function of the organic loading rate and increased with increasing loading rates. Average volumetric removal rates of 69–118 g/m³ h observed in our studies were higher than reported values for styrene biofilters. Average styrene removal efficiencies ranged from 65% to 75% (maximum 100%). Axial analysis of styrene concentration along the column indicated that the bulk of the styrene removal occurred in the first section of the biofilter. Analyses of the media indicated that the moisture content of the first section (50–55% w/w) was significantly lower than in the second and third sections (65–70% w/w). The pressure drops across the biofilter were low due to the high concentration of large media particles. The total pressure drops were 1–3, 4–6, and 10–16 mm for the 120-, 60-, and 30-s residence time periods, respectively. Journal of Industrial Microbiology & Biotechnology (2001) 26, 196–202. Received 04 March 2000/ Accepted in revised form 25 January 2001     

Influence of mixing and water addition on the removal rate of toluene vapors in a biofilter

The effects of successive mixing (homogenization) of packing material (peat), with or without water addition, on the removal of toluene vapors in a biofilter were studied. Over a period of 50 days, an increase in the Elimination Capacity (EC) of approximately 240% was obtained by successive mixing and water additions. After each mixing, a high EC of toluene was maintained only for a short period of 3-4 days. After this time, decreased biofilter performance was observed, probably associated with the development of dried and/or clogged zones. In the long-term experiments, an attenuation of the EC recovery was observed after successive mixing. In this case, an increase of 110% over 4 months of experiment was obtained. The global reduction of EC over time could be explained by the colonization of the biofilter by filamentous fungi which was facilitated by the mixing of the packing material. The most frequently observed fungi were identified as Scedosporium sp. and Cladosporium sp.     

Performance and macrokinetic analysis of biofiltration of toluene and p-xylene mixtures in a conventional biofilter packed with inert material

Interactions of toluene and p-xylene in air treatment biofilters packed with an inert filter media were studied. The effect of the inlet load of toluene, p-xylene and mixtures of both compounds on the biodegradation rate was analyzed in three lab-scale biofilters. A maximum elimination capacity (EC) of 26.5 and 40.3 g C m⁻³ h⁻¹ for an inlet load (IL) of 65.6 and 57.8 g C m⁻³ h⁻¹ was obtained for p-xylene and toluene biofilters, respectively. Inhibition of p-xylene biodegradation by the presence of toluene took place when the mixture was treated, whereas the presence of p-xylene had an enhancing effect on the toluene removal efficiency. Specific growth rates (μ) from 0.019 to 0.068 h⁻¹ were calculated in the mixed biofilter, where the highest values were similar to mixtures with lower p-xylene levels (IL_p-Xyl 8.84 ± 0.29 g C m⁻³ h⁻¹). Michaelis-Menten and Haldane type models were fitted to experimental EC for p-xylene and toluene biofilters, respectively.     

Evaluation of the performance of structured mixed packing and inert packing materials in toluene biotrickle-filtration

Packing materials play a key role in waste gas treatment. Organic and inert packing materials have their disadvantages, which may be minimized by mixed packing. In this study, various operating conditions were applied to evaluate the performance of structured mixed packing and inert packing materials in toluene biotricklefiltration. Four biotrickle filters were packed with structured mixed packing materials, namely, ceramic pall rings, ceramic rashig rings, and lava rock. Their toluene removal capacity was studied for 217 day using a laboratory-scale reaction under various operating conditions. The key elimination capacity (removal efficiency > 95%) ranking of the biotrickle filters was as follows: Structured mixed packing (306.20 ± 7.90 g/m³/h) > pall ring (156.71 ± 7.84 g/m³/h) > rashig ring (153.31 ± 6.14 g/m³/h) > lava rock (150.32 ± 9.19 g/m³/h). The structured mixed packing and inert packing resulted in excellent toluene-degrading biofilter performance under long-term operation. The structured mixed packing provided a more rapid startup rate and better process robustness than the inert packing did. The biotrickle filter with mixed packing materials had a high elimination capacity which makes it suitable for various real-life applications, whereas the capability of the inert packing material was more suitable for treating a steady low toluene load.     

Biofiltration of toluene and acetone mixtures by a trickle-bed air biofilter

Toluene and acetone mixtures are commonly encountered from the manufacture of semi-conductor or opto-electronic apparatus. This study attempts to employ a trickle-bed air biofilter (TBAB) for treating toluene and acetone mixtures under different gas flow rates and influent concentrations. In the pseudo-steady-states, the elimination capacities of toluene and acetone increased but the removal efficiencies decreased with the increase of influent carbon loading. The removal efficiencies of toluene were higher than those of acetone, indicating that toluene is a preferred substrate in the mixtures. Greater than 90% removal efficiencies were achieved with influent carbon loadings of toluene and acetone below 125 and 15 g/m³ h, respectively. The TBAB appears efficient for controlling toluene and acetone mixture with medium toluene and low acetone loadings. Applicable operating conditions of TBAB for treating mixed toluene and acetone emission are suggested.     

Start-up and the effect of gaseous ammonia additions on a biofilter for the elimination of toluene vapors

Biotechnological techniques, including biofilters and biotrickling filters are increasingly used to treat air polluted with VOCs (Volatile Organic Compounds). In this work, the start-up, the effect of the gaseous ammonia addition on the toluene removal rate, and the problems of the heat accumulation on the performance of a laboratory scale biofilter were studied. The packing material was sterilized peat enriched with a mineral medium and inoculated with an adapted consortium (two yeast and five bacteria). Start-up showed a short adaptation period and an increased toluene elimination capacity (EC) up to a maximum of 190 g/m3/h. This was related to increased CO2 outlet concentration and temperature gradients between the packed bed and the inlet (Tm-Tin). These events were associated with the growth of the microbial population. The biofilter EC decreased thereafter, to attain a steady state of 8 g/m3/h. At this point, gaseous ammonia was added. EC increased up to 80 g/m3/h, with simultaneous increases on the CO2 concentration and (Tm-Tin). Two weeks after the ammonia addition, the new steady state was 30 g/m3/h. In a second ammonia addition, the maximum EC attained was 40 g/m3/h, and the biofilter was in steady state at 25 g/m3/h. Carbon, heat, and water balances were made through 88 d of biofilter operation. Emitted CO2 was about 44.5% of the theoretical value relative to the total toluene oxidation, but accumulated carbon was found as biomass, easily biodegradable material, and carbonates. Heat and water balances showed strong variations depending on EC. For 88 d the total metabolic heat was -181.2 x 10(3) Kcal/m3, and water evaporation was found to be 56.5 kg/m3. Evidence of nitrogen limitation, drying, and heterogeneities were found in this study.     

BTEX catabolism interactions in a toluene-acclimatized biofilter

BTEX substrate interactions for a toluene-acclimatized biofilter consortium were investigated. Benzene, ethylbenzene, o-xylene, m-xylene and p-xylene removal efficiencies were determined at a loading rate of 18.07 g m⁻³h⁻¹ and retention times of 0.5–3.0 min. This was also repeated for toluene in a 1:1 (m/m) ratio mixture (toluene: benzene, ethylbenzene, or xylene ) with each of the other compounds individually to obtain a final total loading of 18.07 g m⁻³h⁻¹. The results obtained were modelled using Michaelis–Menten kinetics and an explicit finite difference scheme to generate v _max and K _m parameters. The v _max/K _m ratio (a measure of the catalytic efficiency, or biodegradation capacity, of the reactor) was used to quantify substrate interactions occurring within the biofilter reactor without the need for free-cell suspended and monoculture experimentation. Toluene was found to enhance the catalytic efficiency of the reactor for p-xylene, while catabolism of all the other compounds was inhibited competitively by the presence of toluene. The toluene-acclimatized biofilter was also able to degrade all of the other BTEX compounds, even in the absence of toluene. The catalytic efficiency of the reactor for compounds other than toluene was in the order: ethylbenzene>benzene>o-xylene>m-xylene>p-xylene. The catalytic efficiency for toluene was reduced by the presence of all other tested BTEX compounds, with the greatest inhibitory effect being caused by the presence of benzene, while o-xylene and p-xylene caused the least inhibitory effect. This work illustrated that substrate interactions can be determined directly from biofilter reactor results without the need for free-cell and monoculture experimentation. Received: 13 April 2000 / Received revision: 20 July 2000 / Accepted: 27 July 2000     

Removal characteristics of high load ammonia gas by a biofilter seeded with a marine bacterium, Vibrio alginolyticus

When the cells of the newly isolated marine bacterium, Vibrio alginolyticus, were inoculated on to an inorganic packing material in biofilter, and a load of ammonia of 2.4–22.5 g-N kg^–1dry packing material was introduced continuously under non-sterile conditions, the average amount of NH₃removed exceeded 85% over 61-d operation. The maximum removal capacity and the complete removal capacity were 22.8 g-N kg^–1dry packing material dand 18.6 g-N kg^–1dry packing material d, respectively, which were about four times larger than those obtained in autotrophic nitrifying sludge inoculated on the same packing material.     

Removal of n-hexane by Fusarium solani with a gas-phase biofilter

A gas-phase biofilter inoculated with the fungus Fusarium solani, isolated from a consortium grown on hexane vapors, was used to degrade this compound. The biofilter, packed with perlite and operated with an empty bed residence time of 60 s, was supplied with hexane concentrations between 0.5 g m⁻³ and 11 g m⁻³. Biofilter performance was evaluated over 100 days of operation. Several strategies for supplying the nutritive mineral medium were assayed to maintain favorable conditions for the fungal growth and activity. The Fusarium system was able to sustain an average elimination capacity of 90 g m⁻³ _reactor h⁻¹ with a maximum of 130 g m⁻³ _reactor h⁻¹ . The mass transfer limitations due to high biomass development in the biofilter were confirmed in batch experiments. Bacterial contamination was observed, but experiments in the biofilter and in batch reactors using selective inhibitors and controlled pH confirmed the predominant role of the fungus. Results indicate that fungal biofilters can be an effective alternative to conventional abatement technologies for treating hydrophobic compounds.

     

Role of Thiobacillus thioparus in the biodegradation of carbon disulfide in a biofilter packed with a recycled organic pelletized material

This study reports the biodegradation of carbon disulfide (CS₂) in air biofilters packed with a pelletized mixture of composted manure and sawdust. Experiments were carried out in two lab-scale (1.2 L) biofiltration units. Biofilter B was seeded with activated sludge enriched previously on CS₂-degrading biomass under batch conditions, while biofilter A was left as a negative inoculation control. This inoculum was characterized by an acidic pH and sulfate accumulation, and contained Achromobacter xylosoxidans as the main putative CS₂ biodegrading bacterium. Biofilter operation start-up was unsuccessfully attempted under xerophilic conditions and significant CS₂ elimination was only achieved in biofilter A upon the implementation of an intermittent irrigation regime. Sustained removal efficiencies of 90–100 % at an inlet load of up to 12 g CS₂ m^?3 h^?1 were reached. The CS₂ removal in this biofilter was linked to the presence of the chemolithoautotrophic bacterium Thiobacillus thioparus, known among the relatively small number of species with a reported capacity of growing on CS₂ as the sole energy source. DGGE molecular profiles confirmed that this microbe had become dominant in biofilter A while it was not detected in samples from biofilter B. Conventional biofilters packed with inexpensive organic materials are suited for the treatment of low-strength CS₂ polluted gases (IL <12 g CS₂ m^?3 h^?1), provided that the development of the adequate microorganisms is favored, either upon enrichment or by inoculation. The importance of applying culture-independent techniques for microbial community analysis as a diagnostic tool in the biofiltration of recalcitrant compounds has been highlighted.     

Treatment of trichloroethylene (TCE) in a membrane biofilter

This article reports on the biodegradation of trichloroethylene (TCE) in a hollow-fiber membrane biofilter. Air contaminated with TCE was passed through microporous hollow fibers while an oxygen-free nutrient solution was recirculated through the shell side of the membrane module. The biomass was attached to the outside surface of the microporous hollow fibers by initially supplying toluene in the gas phase that flows through the fibers. While studies on TCE biodegradation were conducted, there was no toluene present in the gas phase. At 20-ppmv inlet concentration of TCE and 36-s gas-phase residence time, based on total internal volume of the hollow fibers, 30% removal efficiency of TCE was attained. At higher air flow rates or lower gas-phase residence times, lower removal efficiencies were observed. During TCE degradation, the pH of the liquid phase on the shell side of the membrane module decreased due to release of chloride ions. A mathematical model was developed to describe the synchronous aerobic/anaerobic biodegradation of TCE. (c) 1996 John Wiley & Sons, Inc.     

Biofiltration of isopropyl alcohol by a trickle-bed air biofilter

The performance of trickle-bed air biofilter (TBAB) for the removal of isopropyl alcohol (IPA) was evaluated in concentrations varying from 100 to 500 ppmv and at empty-bed residence time (EBRT) varying from 20 to 90 s. Nearly complete IPA removal could be achieved for influent carbon loading between 6 and 88 g/m^3·h. The TBAB appears efficient for controlling IPA emission under low-to-high carbon loading conditions. Carbon recoveries of 95-99% were achieved demonstrating the accuracy of results. Applicable operating conditions of TBAB for controlling IPA emission were suggested.     

Removal of benzene and toluene in polyurethane biofilter immobilized with Rhodococcus sp. EH831 under transient loading

The performance of a polyurethane (PU) biofilter inoculated with Rhodococcus sp. EH831 was evaluated under different transient loading conditions, such as shutdown, intermittent and fluctuating loading. A mixture of benzene and toluene vapors was employed as model pollutants. When the biofilter was restarted after a 2 week-shutdown, during which neither clean air nor water was supplied, the benzene and toluene removal capacities were rapidly restored after a re-adaptation period of only 1 day. A comparison of the removal capacity under continuous and intermittent loading revealed that constant and periodic loading (8 h on/16 h off per day) and a 2 day-shutdown did not significantly influence the biofilter performance, although the removals of benzene and toluene were relatively unstable and lower under intermittent loading during the initial week. The result of quantitative real-time PCR showed that Rhodococcus sp. EH831 could be maintained during transient loading periods (10¹⁰–10¹¹ CFU/g-dry PU) irrespective of the different operating conditions.     

Application of biological activated carbon as a low pH biofilter medium for gas mixture treatment

Packing material is a crucial component of a bioreactor as it is the microbial population's habitat. This study assessed potential improvements to current biofiltration processes by investigating use of a novel support medium. Biological activated carbon (BAC) with microorganisms growing on granular activated carbon can produce a novel medium in which both adsorption and biodegradation contribute to pollutants removal. Investigation of carbon characteristics demonstrated that BAC was an ideal packing medium for biofiltration. The application of the novel packing medium for gas mixture treatment was evaluated in a low pH biofilter. Results demonstrated that BAC biofilter obtained high removal efficiency for both H(2)S and toluene. The removal mechanisms of BAC were investigated after the biofilter operation and it demonstrated that the performance of the BAC system was mainly controlled by the additive contributions of two removal mechanisms - adsorption and biodegradation. This study also indicated the potential for simultaneous treatment of hydrogen sulfide and toluene at low pH condition.