Lead industry life cycle studies: environmental impact and life cycle assessment of lead battery and architectural sheet production

Purpose

This paper will give an overview of LCA studies on lead metal production and use recently conducted by the International Lead Association.

Methods

The lead industry, through the International Lead Association (ILA), has recently completed three life cycle studies to assess the environmental impact of lead metal production and two of the products that make up approximately 90 % of the end uses of lead, namely lead-based batteries and architectural lead sheet.

Results and discussion

Lead is one of the most recycled materials in widespread use and has the highest end-of-life recycling rate of all commonly used metals. This is a result of the physical chemical properties of the metal and product design, which makes lead-based products easily identifiable and economic to collect and recycle. For example, the end-of-life collection and recycling rates of lead automotive and industrial batteries and lead sheet in Europe are 99 and 95 %, respectively, making them one of the few products that operate in a true closed loop. These high recycling rates, coupled with the fact that both lead-based batteries and architectural lead sheet are manufactured from recycled material, have a beneficial impact on the results of LCA studies, significantly lowering the overall environmental impact of these products. This means that environmental impacts associated with mining and smelting of lead ores are minimised and in some cases avoided completely. The lead battery LCA assesses not only the production and end of life but also the use phase of these products in vehicles. The study demonstrates that the technological capabilities of innovative advanced lead batteries used in start-stop vehicles significantly offset the environmental impact of their production. A considerable offset is realised through the savings achieved in global warming potential when lead-based batteries are installed in passenger vehicles with start-stop and micro-hybrid engine systems which have significantly lower fuel consumption than regular engines.

Conclusions

ILA has undertaken LCAs which investigate the environmental impact associated with the European production of lead metal and the most significant manufactured lead products (lead-based batteries used in vehicles and architectural lead sheet for construction) to ensure up-to-date and robust data is publically and widely available.

     

Integrating life cycle assessment and life cycle cost: a review of environmental-economic studies

The International Journal of Life Cycle Assessment - The purpose of this document is to carry out a critical review of the existing literature by specifically addressing the following: (i) the...     

A review of methods for characterizing the environmental consequences of actions in life cycle assessment

Understanding the environmental consequences of actions is becoming increasingly important in the field of industrial ecology in general, and in life cycle assessment (LCA) more specifically. However, a consensus on how to operationalize this idea has not been reached. A variety of methods have been proposed and applied to case studies that cover various aspects of consequential life cycle assessment (CLCA). Previous reviews of the topic have focused on the broad agenda of CLCA and how different modeling frameworks fit into its goals. However, explicit examination of the spectrum of methods and their application to the different facets of CLCA are lacking. Here, we provide a detailed review of methods that have been used to construct models of the environmental consequences of actions in CLCA. First, we cover the following structural modeling approaches: (a) economic equilibrium models, (b) system dynamics models, (c) technology choice models, and (d) agent‐based models. We provide a detailed review of particular applications of each model in the CLCA domain. The advantages and disadvantages of each are discussed, and their relationships with CLCA are clarified. From this, we are able to map these models onto the established aspects of CLCA. We learn that structural models alone are not sufficient to quantify the uncertainty distributions of underlying parameters in CLCA, which are essential components of a robust analysis of consequences. To address this, we provide a brief introduction to a counterfactual‐based causal inference approach to parameter identification and uncertainty analysis that is emerging in the CLCA literature. We recommend that one potential research path forward is the establishment of feedback loops between empirical estimates and structural models.     

A critical evaluation of Brazilian life cycle assessment studies

Purpose

A critical evaluation of the life cycle assessment (LCA) studies was performed in the main scientific bibliographic databases (online and free access) of Brazil where the LCA methodology could be considered.

Methods

This has been an exploratory study with a qualitative evaluation of quantitative LCA studies with regard to International Organization of Standardization (ISO) 14040 standards. Firstly, the selected papers were those which used the LCA methodology in case studies (quantitative LCA studies). This survey was based on previously chosen keywords which were directly and/or indirectly related to LCA in Portuguese, English, and Spanish.

Results and discussion

One hundred and twenty papers related to LCA were found, among which 21 have been effectively used the LCA methodology applied to case studies. The study has indicated agriculture and livestock as some promising areas for the use of LCA methodology in Brazil. As for the scope of LCA, it has been found that nine papers have adopted the cradle-to-grave approach, whereas 12 papers have limited the study to some life cycle stage (cradle-to-gate, gate-to-gate, or gate-to-grave). This behavior can be justified by the difficulty in obtaining data from raw material, supply chain, inputs, or about the disposal, reuse, and recycling of products/systems. The criteria set out in the ISO 14040 standard was carried out in 17 out of the 21 selected papers.

Conclusions

The LCA of Brazilian studies could be improved. For instance, when considering the requirements and guidelines of ISO standards, at the goal phase, the papers have clearly mentioned their target audience. The scope phase requires more explanation about the allocation procedures, once the process/product is not isolated, and for most processes, it may generate more than one product. As regards the Life Cycle Inventory, these studies could improve their data sources, once few papers used primary sources. According to our understanding, the best phase performed by the papers was life cycle impact assessment. Hopefully, LCA will become a known research area and will be adopted by most of the Brazilian scientific community. It is further expected that LCA might have a regular publication in scientific journals (perhaps an own journal).     

A global life cycle assessment for primary zinc production

Purpose

The purpose of this study was to update the average environmental impacts of global primary zinc production using a life cycle assessment (LCA) approach. This study represents the latest contribution from zinc producers, which historically established the first life cycle inventory for primary zinc production in 1998 (Western Europe) and the first global LCA-based cradle-to-gate study for zinc concentrate and special high-grade zinc (SHG; 99.99 %) in 2009. Improvements from the previous studies were realized through expanded geographical scope and range of production technologies.

Methods

The product system under study (SHG zinc) was characterized by collecting primary data for the relevant production processes, including zinc ore mining and concentration, transportation of the zinc concentrate, and zinc concentrate smelting. This data was modeled in GaBi 6 and complemented with background data from the GaBi 2013 databases to create the cradle-to-gate LCA model. Allocation was used to distribute the inputs and outputs among the various co-products produced during the production process, with mass of metal content being the preferred allocation approach, when applicable.

Results and discussion

In total, this global study includes primary data from 24 mines and 18 smelters, which cover 4.7?×?10⁶ MT of zinc concentrate and 3.4?×?10⁶ MT of SHG zinc, representing 36 and 27 % of global production, respectively. While the LCA model generated a full life cycle inventory, selected impact categories and indicators are reported in this article (global warming potential, acidification potential, eutrophication potential, photochemical ozone creation potential, ozone creation potential, and primary energy demand). The results show that SHG zinc has a primary energy demand of 37,500 MJ/t and a climate change impact of 2600 kg CO₂-eq./t. Across all impact categories and indicators reported here, around 65 % of the burden are associated with smelting, 30 % with mining and concentration, and 5 % with transportation of the concentrate. Sensitivity analyses were carried out for the allocation method (total mass versus mass of metal content) and transportation of zinc concentrate.

Conclusions

This study generated updated LCA information for the global production of SHG zinc, in line with the metal industry’s current harmonization efforts. Through the provision of unit process information for zinc concentrate and SHG zinc production, greater transparency is achieved. Technological and temporal representativeness was deemed to be high. Geographical representativeness, however, was found to be moderate to low. Future studies should focus on increasing company participation from underrepresented regions.

     

Cost-combined life cycle assessment of ferronickel production

The International Journal of Life Cycle Assessment - Ferronickel is irreplaceable in modern infrastructure construction because of its use in stainless steel production. This study explored the...     

Application of life cycle assessment in environmental labelling

The present state of worldwide discussions of how to apply LCA in environmental labelling, taking into account the current ISO 14 020 and ISO 14 024 works, is described. There is a consensus to use LCA as a tool for more scientific environmental labelling. The examples presented verify some practical possibilities to realise this approach. As a background to different stages of practical labelling, results from LCA studies are already used in the German “Blue Angel” scheme, e.g. for the definition of the scope in one product category, for the priorisation of specific life cycle phases and criteria, as a basis to establish a scoring system or to emphasise the importance of information on how to use environmentally sound products. Practical examples are presented in detail for hand-drying systems, paper products, milk packages, household equipment, televisions and detergents. Some future perspectives are mentioned. Presentation at “The Second International Conference on EcoBalance - The New Stage of LCA as a Common Language”, Nov. 18, 19 and 20, 1996 Tsukuba, Japan     

Application of life cycle assessment to the LCA case studies single superphosphate production

Goal, Scope and Background  

There is a competition between wet and thermal routes for phosphate fertilizers manufacture. In the Brazilian case, the thermal route is represented by thermophosphate. This fertilizer is considered the most adequate one for Brazilian agricultural conditions; its main restriction is the intensive consumption of energy necessary for its production. The wet route uses sulfuric acid to direcdy produce the single superphosphate (SSP) or the intermediate phosphoric acid, which will be used to result in triple superphosphate (TSP) and ammonium phosphate production. The main restriction of the wet route is the large amount of phosphogypsum generated in phosphoric acid production. Envisaged is an environmental comparison of both routes using LCA methodology. This paper presents the LCA for SSP production. The goal of the study is to establish the Environmental Profile of this fertilizer. Eight impact categories were selected for the study. The system boundaries was defined for a ‘cradle to gate’ approach, including extraction of natural resources, intermediate products, and production.     

A proposal to measure absolute environmental sustainability in life cycle assessment

Environmental monitoring indicates that progress towards the goal of environmental sustainability in many cases is slow, non-existing or negative. Indicators that use environmental carrying capacity references to evaluate whether anthropogenic systems are, or will potentially be, environmentally sustainable are therefore increasingly important. Such absolute indicators exist, but suffer from shortcomings such as incomplete coverage of environmental issues, varying data quality and varying or insufficient spatial resolution. The purpose of this article is to demonstrate that life cycle assessment (LCA) can potentially reduce or eliminate these shortcomings.We developed a generic mathematical framework for the use of carrying capacity as environmental sustainability reference in spatially resolved life cycle impact assessment models and applied this framework to the LCA impact category terrestrial acidification. In this application carrying capacity was expressed as acid deposition (eq. mol H⁺ ha⁻¹ year⁻¹) and derived from two complementary pH related thresholds. A geochemical steady-state model was used to calculate a carrying capacity corresponding to these thresholds for 99,515 spatial units worldwide. Carrying capacities were coupled with deposition factors from a global deposition model to calculate characterisation factors (CF), which expresses space integrated occupation of carrying capacity (ha year) per kg emission. Principles for calculating the entitlement to carrying capacity of anthropogenic systems were then outlined, and the logic of considering a studied system environmentally sustainable if its indicator score (carrying capacity occupation) does not exceed its carrying capacity entitlement was demonstrated. The developed CFs and entitlement calculation principles were applied to a case study evaluating emission scenarios for personal residential electricity consumption supplied by production from 45 US coal fired electricity plant.Median values of derived CFs are 0.16–0.19 ha year kg⁻¹ for common acidifying compounds. CFs are generally highest in Northern Europe, Canada and Alaska due to the low carrying capacity of soils in these regions. Differences in indicator scores of the case study emission scenarios are to a larger extent driven by variations in pollution intensities of electricity plants than by spatial variations in CFs. None of the 45 emission scenarios could be considered environmentally sustainable when using the relative contribution to GDP or the grandfathering (proportionality to past emissions) valuation principles to calculating carrying capacity entitlements. It is argued that CFs containing carrying capacity references are complementary to existing CFs in supporting decisions aimed at simultaneously reducing environmental impacts efficiently and maintaining or achieving environmental sustainability.We have demonstrated that LCA indicators can be modified from being relative to being absolute indicators of environmental sustainability. Further research should focus on quantifying uncertainties related to choices in indicator design and on reducing uncertainties effectively.     

Life cycle assessment of cheese and whey production in the USA

Purpose

A life cycle assessment was conducted to determine a baseline for environmental impacts of cheddar and mozzarella cheese consumption. Product loss/waste, as well as consumer transport and storage, is included. The study scope was from cradle-to-grave with particular emphasis on unit operations under the control of typical cheese-processing plants.

Methods

SimaPro© 7.3 (PRé Consultants, The Netherlands, 2013) was used as the primary modeling software. The ecoinvent life cycle inventory database was used for background unit processes (Frischknecht and Rebitzer, J Cleaner Prod 13(13–14):1337–1343, 2005), modified to incorporate US electricity (EarthShift 2012). Operational data was collected from 17 cheese-manufacturing plants representing 24 % of mozzarella production and 38 % of cheddar production in the USA. Incoming raw milk, cream, or dry milk solids were allocated to coproducts by mass of milk solids. Plant-level engineering assessments of allocation fractions were adopted for major inputs such as electricity, natural gas, and chemicals. Revenue-based allocation was applied for the remaining in-plant processes.

Results and discussion

Greenhouse gas (GHG) emissions are of significant interest. For cheddar, as sold at retail (63.2 % milk solids), the carbon footprint using the IPCC 2007 factors is 8.60 kg CO₂e/kg cheese consumed with a 95 % confidence interval (CI) of 5.86–12.2 kg CO₂e/kg. For mozzarella, as sold at retail (51.4 % milk solids), the carbon footprint is 7.28 kg CO₂e/kg mozzarella consumed, with a 95 % CI of 5.13–9.89 kg CO₂e/kg. Normalization of the results based on the IMPACT 2002+ life cycle impact assessment (LCIA) framework suggests that nutrient emissions from both the farm and manufacturing facility wastewater treatment represent the most significant relative impacts across multiple environmental midpoint indicators. Raw milk is the major contributor to most impact categories; thus, efforts to reduce milk/cheese loss across the supply chain are important.

Conclusions

On-farm mitigation efforts around enteric methane, manure management, phosphorus and nitrogen runoff, and pesticides used on crops and livestock can also significantly reduce impacts. Water-related impacts such as depletion and eutrophication can be considered resource management issues—specifically of water quantity and nutrients. Thus, all opportunities for water conservation should be evaluated, and cheese manufacturers, while not having direct control over crop irrigation, the largest water consumption activity, can investigate the water use efficiency of the milk they procure. The regionalized normalization, based on annual US per capita cheese consumption, showed that eutrophication represents the largest relative impact driven by phosphorus runoff from agricultural fields and emissions associated with whey-processing wastewater. Therefore, incorporating best practices around phosphorous and nitrogen management could yield improvements.     

Consequential life cycle assessment: a review

Purpose  

Over the past two decades, consequential life cycle assessment (CLCA) has emerged as a modeling approach for capturing environmental impacts of product systems beyond physical relationships accounted for in attributional LCA (ALCA). Put simply, CLCA represents the convergence of LCA and economic modeling approaches.     

Improving environmental performance in wine production by life cycle assessment: case of Lebanese wine

The International Journal of Life Cycle Assessment - This paper aims to carry out a Product Environmental Footprint study of a Lebanese red wine, “Coteaux Les Cedres” by HF S.A.L...     

Representing crop rotations in life cycle assessment: a review of legume LCA studies

The International Journal of Life Cycle Assessment - There is an imperative to accurately assess the environmental sustainability of crop system interventions in the context of food security and...     

Assessing potential desertification environmental impact in life cycle assessment

Background, aim and scope  

Life cycle assessment (LCA) enables the objective assessment of global environmental burdens associated with the life cycle of a product or a production system. One of the main weaknesses of LCA is that, as yet, there is no scientific agreement on the assessment methods for land-use related impacts, which results in either the exclusion or the lack of assessment of local environmental impacts related to land use. The inclusion of the desertification impact in LCA studies of any human activity can be important in high-desertification risk regions.     

Working conditions in hydrogen production: A social life cycle assessment

Social impacts of novel technology can, parallel to environmental and economic consequences, influence its sustainability. By analyzing the case of hydrogen production by advanced alkaline water electrolysis (AEL) from a life cycle perspective, this paper illustrates the social implications of the manufacturing of the electrolyzer and hydrogen production when installed in Germany, Austria, and Spain. This paper complements previous environmental and economic assessments, which selected this set of countries based on their different structures in electricity production. The paper uses a mixed method design to analyze the social impact for the workers along the process chain. Appropriate indicators related to working conditions are selected on the basis of the UN Agenda 2030 Sustainable Development Goals. The focus on workers is chosen as a first example to test the relatively new Product Social Impact Life Cycle Assessment (PSILCA) database version 2.0. The results of the quantitative assessment are then complemented and compared through an investigation of the underlying raw data and a qualitative literature analysis. Overall, advanced AEL is found to have least social impact along the German process chain, followed by the Spanish and the Austrian. All three process chains show impacts on global upstream processes. In order to reduce social impact and ultimately contribute to Sustainable Development, policymakers and industry need to work together to further improve certain aspects of working conditions in different locations, particularly within global upstream processes.     

Systematic literature review in social life cycle assessment

Purpose

The main purpose of this review is to investigate the methodology of social life cycle assessment (SLCA) through its application to case studies. In addition, the following research aims to define the trends related to the SLCA by researchers and consultants. This study will help to map the current situation and to highlight the hot spots and weaknesses of the application of the SLCA theory.

Methods

The SLCA could be considered as a useful methodology to provide decision support in order to compare products and/or improve the social effects of the life cycle of a product. Furthermore, the results of the case studies analyzed may influence decision makers significantly. For this reason, a systematic literature review of case studies was carried out in which SLCA was applied in order to analyze closely the application of the stages of this methodology. In this study, the major phases of the technical framework for a SLCA were analyzed. Specific attention was paid to detect the positive impacts that emerged in the case studies, which were also studied by administering a questionnaire to the authors of the analyzed case studies and to a number of experts in the field of SLCA.

Results and discussion

The 35 case studies examined in this paper, even though they do not deviate from the 40 identified by the previous processing, are still significantly different in terms of outcome produced. It is important to clarify that the authors who developed the case studies considered the steps defined in the SETAC/SETAC guidelines, borrowed from the ISO 14044 standard.

Conclusions

The data resulting from this analysis could help both practitioners and researchers to understand what the issues are, on which it is still necessary to investigate and work, in order to solidify the SLCA methodology and define its role in the context of life cycle sustainability assessment (LCSA).

     

Integration of life cycle assessment in the environmental information system

Background, aim, and scope  As the sustainability improvement becomes an essential business task of industry, a number of companies are adopting IT-based environmental information systems (EIS). Life cycle assessment (LCA), a tool to improve environmental friendliness of a product, can also be systemized as a part of the EIS. This paper presents a case of an environmental information system which is integrated with online LCA tool to produce sets of hybrid life cycle inventory and examine its usefulness in the field application of the environmental management. Main features  Samsung SDI Ltd., the producer of display panels, has launched an EIS called Sustainability Management Initiative System (SMIS). The system comprised modules of functions such as environmental management system (EMS), green procurement (GP), customer relation (e-VOC), eco-design, and LCA. The LCA module adopted the hybrid LCA methodology in the sense that it combines process LCA for the site processes and input–output (IO) LCA for upstream processes to produce cradle-to-gate LCA results. LCA results from the module are compared with results of other LCA studies made by the application of different methodologies. The advantages and application of the LCA system are also discussed in light of the electronics industry. Results and discussion  LCA can play a vital role in sustainability management by finding environmental burden of products in their life cycle. It is especially true in the case of the electronics industry, since the electronic products have some critical public concerns in the use and end-of-life phase. SMIS shows a method for hybrid LCA through online data communication with EMS and GP module. The integration of IT-based hybrid LCA in environmental information system was set to begin in January 2006. The advantage of the comparing and regular monitoring of the LCA value is that it improves the system completeness and increases the reliability of LCA. By comparing the hybrid LCA and process LCA in the cradle-to-gate stage, the gap between both methods of the 42-in. standard definition plasma display panel (PDP) ranges from 1% (acidification impact category) to −282% (abiotic resource depletion impact category), with an average gap of 68.63%. The gaps of the impact categories of acidification (AP), eutrophication (EP), and global warming (GWP) are relatively low (less than 10%). In the result of the comparative analysis, the strength of correlation of three impact categories (AP, EP, GWP) shows that it is reliable to use the hybrid LCA when assessing the environmental impacts of the PDP module. Hybrid LCA has its own risk on data accuracy. However, the risk is affordable when it comes to the comparative LCA among different models of similar product line of a company. In the results of 2 years of monitoring of 42-in. Standard definition PDP, the hybrid LCA score has been decreased by 30%. The system also efficiently shortens man-days for LCA study per product. This fact can facilitate the eco-design of the products and can give quick response to the customer's inquiry on the product's eco-profile. Even though there is the necessity for improvement of process data currently available, the hybrid LCA provides insight into the assessments of the eco-efficiency of the manufacturing process and the environmental impacts of a product. Conclusions and recommendations  As the environmental concerns of the industries increase, the need for environmental data management also increases. LCA shall be a core part of the environmental information system by which the environmental performances of products can be controlled. Hybrid type of LCA is effective in controlling the usual eco-profile of the products in a company. For an industry, in particular electronics, which imports a broad band of raw material and parts, hybrid LCA is more practicable than the classic LCA. Continuous efforts are needed to align input data and keep conformity, which reduces data uncertainty of the system.     

Cradle-to-gate life cycle assessment of global manganese alloy production

Purpose

Manganese is a metal used extensively in everyday life, particularly in structural steel. Despite the importance of manganese as an essential alloying element in steel and stainless steel, the environmental profile of manganese alloys lacked globally representative, primary industry data. The International Manganese Institute (IMnI) and Hatch completed the first global life cycle assessment (LCA) of manganese alloy production, providing environmental benchmarks and a firm foundation of accurate data with which to inform other industry-led initiatives.

Methods

The study compiled primary data from 16 ore and alloy producers worldwide, covering 18 % of global ore production and 8 % of global alloy production for 2010. This peer-reviewed, ISO 14040 compliant LCA covers the cradle-to-gate life cycles of silicomanganese, ferromanganese, and refined ferromanganese. The study provides a comprehensive picture of global environmental performance, quantifying energy consumption, global warming potential (GWP), acidification potential (AP), photochemical ozone creation potential (POCP), primary water use, and primary waste generation. A novel model architecture was devised to generate process, site, and cradle-to-gate LCAs for single and multiple sites simultaneously, extracting greater value from the LCA process by facilitating environmental and operational benchmarking within the industry.

Results and discussion

The results of the study show that total GWP, AP, and POCP for 1 kg of average manganese alloy was 6.0 kg CO₂e, 45 g SO₂e, and 3 g C₂H₄e, respectively. Electricity demand and coal and coke consumption during smelting are the dominant operating parameters contributing to environmental performance. On-site air emission measures (GWP, POCP, NO_X, and particulate matter (PM)) contributed 25 to 35 % of total life cycle emissions. Overburden and waste rock were the most significant primary solid waste flows by mass. The study provides a resource for improvement at the global industry and site scales by establishing benchmarks, identifying hotspots, and quantifying the benefits of efficiency savings through process optimization.

Conclusions

This LCA provides accurate primary data to improve steel and stainless steel product LCAs and communicate the environmental performance of the industry in quantitative terms. It facilitates dialogue between manganese producers and consumers through a shared understanding of the environmental profile of the industry. Through leveraging the study to identify hotspots within the manganese supply chain, producers can work both independently and collectively towards improving the environmental and economic performance of manganese alloys.