Application of life cycle assessment in the mining industry

Background, aim, and scope  

In spite of the increasing application of life cycle assessment (LCA) for engineering evaluation of systems and products, the application of LCA in the mining industry is limited. For example, a search in the Engineering Compendex database using the keywords “life cycle assessment” results in 2,257 results, but only 19 are related to the mining industry. Also, mining companies are increasingly adopting ISO 14001 certified environmental management systems (EMSs). A key requirement of ISO certified EMSs is continual improvement, which can be better managed with life cycle thinking. This paper presents a review of the current application of LCA in the mining industry. It discusses the current application, the issues, and challenges and makes relevant recommendations for new research to improve the current situation.     

Experiences and thoughts about life cycle assessment in the automotive industry in Japan

Experiences with-Life Cycle Assessment (LCA) in the Japanese Automotive Industry and the author’s thoughts on how to apply LCA for automobiles are described. In this paper, LCA applications are categorized into three types:

How to improve adoption of LCA

This article reviews efforts made by the United Nations Environment Programme to assess the progress in life cycle assessment (LCA) implementation worldwide. The effort was approached in two stages. First, research was carried out which included a document search and a survey of LCA practitioners. Secondly, an expert workshop of LCA practitioners was held to review the survey results and to develop recommendations for action. Results highlight that there is significant and growing interest in LCA and that its use is increasing. To foster better LCA adoption, industry, government and other societal groups will have to address barriers due to a lack of: a perceived need for LCA, of expertise or know how, of funding and a lack of data and methodology.     

Life cycle assessment in the minerals and metals sector: a critical review of selected issues and challenges

Background, aim and scope

The mining sector provides materials that are essential elements in a wide range of goods and services, which create value by meeting human needs. Mining and processing activities are an integral part of most complex material cycles so that the application of life cycle assessment (LCA) to minerals and metals has therefore gained prominence. In the past decade, increased use of LCA in the mineral and metal sector has advanced the scientific knowledge through the development of scientifically valid life cycle inventory databases. Though scientifically valid, LCA still needs to depend on several technical assumptions. In particular, measuring the environmental burden issues related to abiotic resource depletion, land use impacts and open-loop recycling within the LCA are widely debated issues. Also, incorporating spatial and temporal sensitivities in LCA, to make it a consistent scientific tool, is yet to be resolved. This article discusses existing LCA methods and proposed models on different issues in relation to minerals and metals sector.

Main features

A critical review was conducted of existing LCA methods in the minerals and metals sector in relation to allocation issues related to indicators of land use impacts, abiotic resource depletion, allocation in open-loop recycling and the system expansions and accounting of spatial and temporal dimension in LCA practice.

Results

Evolving a holistic view about these contentious issues will be presented with view for future LCA research in the minerals and metals industry. This extensive literature search uncovers many of the issues that require immediate attention from the LCA scientific community.

Discussion

The methodological drawbacks, mainly problems with inconsistencies in LCA results for the same situation under different assumptions and issues related to data quality, are considered to be the shortcomings of current LCA. In the minerals and metals sector, it is important to increase the objectivity of LCA by way of fixing those uncertainties, for example, in the LCA of the minerals and metals sector, whether the land use has to be considered in detail or at a coarse level. In regard to abiotic resource characterisation, the weighting and time scales to be considered become a very critical issue of judgement. And, in the case of open-loop recycling, which model will best satisfy all the stake holders? How the temporal and spatial dimensions should be incorporated into LCA is one of the biggest challenges ahead of all those who are concerned. Addressing these issues shall enable LCA to be used as a policy tool in environmental decision-making. There has been enormous debate with respect to on land use impacts, abiotic resource depletion, open-loop recycling and spatial and temporal dimensions, and these debates remain unresolved. Discussions aimed at bringing consensus amongst all the stake holders involved in LCA (i.e. industry, academia, consulting organisations and government) will be presented and discussed. In addition, a commentary of different points of view on these issues will be presented.

Conclusions

This review shall bring into perspective some of those contentious issues that are widely debated by many researchers. The possible future directions proposed by researchers across the globe shall be presented. Finally, authors conclude with their views on the prospects of LCA for future research endeavours.

Recommendations and outlook

Specific LCA issues of minerals and metals need to be investigated further to gain more understanding. To facilitate the future use of LCA as a policy tool in the minerals and metals sector, it is important to increase the objectivity with more scientific validity. Therefore, it is essential that the issues discussed in this paper are addressed to a great detail.     

Using GaBi 3 to perform life cycle assessment and life cycle engineering

The growing availability of software tools has increased the speed of generating LCA studies. Databases and visual tools for constructing material balance modules greatly facilitate the process of analyzing the environmental aspects of product systems over their life cycle. A robust software tool, containing a large LCI dataset and functions for performing LCIA and sensitivity analysis will allow companies and LCA practitioners to conduct systems analyses efficiently and reliably. This paper discusses how the GaBi 3 software tool can be used to perform LCA and Life Cycle Engineering (LCE), a methodology that combines life cycle economic, environmental, and technology assessment. The paper highlights important attributes of LCA software tools, including high quality, well-documented data, transparency in modeling, and data analysis functionality. An example of a regional power grid mix model is used to illustrate the versatility of GaBi 3.     

A novel perspective to bitumen refineries life cycle assessment and processes emissions

This study provides an introduction and a novel view of the impacts of oil refineries industry on human health, ecosystem quality and resources. The scope and issues for dealing with these challenges are rather wide and complex because the Oil refineries are complex facilities. Several processes, such as distillation, vacuum distillation, or steam reforming are required to produce a large variety of oil products such as gasoline, light fuel oil or bitumen. The goals, perspectives and expectation for the environmental practice and control have changed dramatically over the last couple of decades. Hence the required approach has to be multidisciplinary, based on established scientific concepts and sound engineering principles. The environmental impacts of oil refineries are assessed using the technique of life cycle assessment (LCA). In this paper, only the material production phase of the bitumen LCA is considered. To improve the quality of the LCA, a regionalized life cycle inventory (LCI) database for the Oil refineries and commercial LCI databases are used to validate and model unit processes with an LCA software.     

An Approach to Integrating Occupational Safety and Health into Life Cycle Assessment: Development and Application of Work Environment Characterization Factors

Integrating occupational safety and health (OSH) into life cycle assessment (LCA) may provide decision makers with insights and opportunities to prevent burden shifting of human health impacts between the nonwork environment and the work environment. We propose an integration approach that uses industry‐level work environment characterization factors (WE‐CFs) to convert industry activity into damage to human health attributable to the work environment, assessed as disability‐adjusted life years (DALYs). WE‐CFs are ratios of work‐related fatal and nonfatal injuries and illnesses occurring in the U.S. worker population to the amount of physical output from U.S. industries; they represent workplace hazards and exposures and are compatible with the life cycle inventory (LCI) structure common to process‐based LCA. A proof of concept demonstrates application of the WE‐CFs in an LCA of municipal solid waste landfill and incineration systems. Results from the proof of concept indicate that estimates of DALYs attributable to the work environment are comparable in magnitude to DALYs attributable to environmental emissions. Construction and infrastructure‐related work processes contributed the most to the work environment DALYs. A sensitivity analysis revealed that uncertainty in the physical output from industries had the most effect on the WE‐CFs. The results encourage implementation of WE‐CFs in future LCA studies, additional refinement of LCI processes to accurately capture industry outputs, and inclusion of infrastructure‐related processes in LCAs that evaluate OSH impacts.     

Review: life cycle assessments in Nigeria,Ghana, and Ivory Coast

Purpose

Life cycle assessments (LCAs) are considered common quantitative environmental techniques to analyze the environmental impact of products and/or services throughout their entire life cycle. A few LCA studies have been conducted in West Africa. This study aimed to discuss the availability of LCA (and similar) studies in Nigeria, Ghana, and Ivory Coast.

Methods

An online literature review of reports published between 2000 and 2016 was conducted using the following keywords: “life cycle assessment,” “carbon footprinting,” “water footprinting,” “environmental impact,” “Nigeria,” “Ghana” and “Ivory Coast.”

Results and discussion

A total of 31 LCA and environmental studies in Nigeria, Ghana, and Ivory Coast were found; all but one were conducted after 2008. These were mainly academic and most were publicly available. The industries studied included energy sector, waste management, real estate, food sector, and others such as timber and gold. The minimal number of studies on LCAs and environmental impacts in these West African states could be because companies are failing to promote quantitative environmental studies or studies are kept internally for the use of other assessment techniques. Furthermore, it could be that academic research institutions lack cutting-edge research resources for LCA, environmental impact, carbon, and water footprinting studies.

Conclusions

Further quantitative environmental studies should be conducted in Nigeria, Ghana, and Ivory Coast to increase the understanding of environmental impacts. In these countries, the existence of LCA studies (and by association the localized life cycle inventory (LCI) datasets) is crucial as more companies request this information to feed into background processes.

     

Environmental Impact and Intensity of Processes in Selected Services Companies

The study fills the gap in existing literature by comparing the economic costs and environmental impacts of processes in four services companies in Europe and the United States. Process-based life cycle assessment (LCA) and the case study method are used to compare companies both on four global-scale impacts and on environmental intensity (impacts per unit cost). The study builds on prior publications on the environmental contribution of processes. The processes include all the activities of the companies that result in an entry into the bookkeeping records. The results show that despite the substantial differences in organizational characteristics and line of business, all the cases had similar environmental contributions and intensity profiles. Wages, which accounted for over half of the costs, were assumed not to cause any environmental impacts. By contrast, the office premises, which generated less than 10% of the costs, caused around 50% of the environmental impacts. At a more general level, the results suggest that both the high environmental impact and the high intensity are attributed mostly to a few premises-related processes in the services industry. The results also seem to imply that the companies could gain added value by using life cycle assessment in determining the significant environmental impacts of their operations.     

Learning-by-doing: experience from 20 years of teaching LCA to future engineers

Purpose

In support of the sustainable development of our societies, future engineers should have elementary knowledge in sustainability assessment and use of life cycle assessment. Publications on pedagogical experience with teaching life cycle assessment (LCA) in high-level education are however scarce. Here, we describe and discuss 20 years of experience in teaching LCA at MSc level in an engineering university with the ambition to share our insights and inspire teaching of LCA as part of a university curriculum.

Methods

We detail the design of an LCA course taught at the Technical University of Denmark since 1997. The course structure relies on (i) a structured combination of theoretical teaching, practical assignments and hands-on practice on LCA case studies, and (ii) the conduct of real-life LCA case studies in collaboration with companies or other organisations. Through the semester-long duration of the course, students from different engineering backgrounds perform full-fledged LCA studies in groups, passing through two iterations—a screening LCA supporting a more targeted LCA.

Results and discussion

The course design, which relies on a learning-by-doing principle, is transparently described to inspire LCA teachers among the readers. Historical evolution and statistics about the course, including its 192 case studies run in collaboration with 105 companies and institutions, are analysed and serve as basis to discuss the benefits and challenges of its different components, such as the theory acquisition, the assignment work, the LCA software learning, the conduct of case studies, the merits of industrial collaborations and grading approaches.

Conclusions

We demonstrate the win-win situation created by the setting of the course, in which the students are actively engaged and learn efficiently how to perform an LCA while the collaborating companies often get useful insights into their analysed case studies. The course can also be an eye opener for companies unfamiliar with LCA, who get introduced to life cycle thinking and the potential benefits of LCA. We have no hesitation in recommending industries and LCA teachers to engage into such collaborations even in the fundamental teaching of LCA techniques.

     

Integrating life cycle cost analysis and LCA

The private sector decision making situations which LCA addresses mustalso eventually take theeconomic consequences of alternative products or product designs into account. However, neither the internal nor external economic aspects of the decisions are within the scope of developed LCA methodology, nor are they properly addressed by existing LCA tools. This traditional separation of life cycle environmental assessment from economic analysis has limited the influence and relevance of LCA for decision-making, and left uncharacterized the important relationships and trade-offs between the economic and life cycle environmental performance of alternative product design decision scenarios. Still standard methods of LCA can and have been tightly, logically, and practically integrated with standard methods for cost accounting, life cycle cost analysis, and scenario-based economic risk modeling. The result is an ability to take both economic and environmental performance — and their tradeoff relationships — into account in product/process design decision making.     

Integration of life cycle assessment in the environmental information system

Background, aim, and scope  As the sustainability improvement becomes an essential business task of industry, a number of companies are adopting IT-based environmental information systems (EIS). Life cycle assessment (LCA), a tool to improve environmental friendliness of a product, can also be systemized as a part of the EIS. This paper presents a case of an environmental information system which is integrated with online LCA tool to produce sets of hybrid life cycle inventory and examine its usefulness in the field application of the environmental management. Main features  Samsung SDI Ltd., the producer of display panels, has launched an EIS called Sustainability Management Initiative System (SMIS). The system comprised modules of functions such as environmental management system (EMS), green procurement (GP), customer relation (e-VOC), eco-design, and LCA. The LCA module adopted the hybrid LCA methodology in the sense that it combines process LCA for the site processes and input–output (IO) LCA for upstream processes to produce cradle-to-gate LCA results. LCA results from the module are compared with results of other LCA studies made by the application of different methodologies. The advantages and application of the LCA system are also discussed in light of the electronics industry. Results and discussion  LCA can play a vital role in sustainability management by finding environmental burden of products in their life cycle. It is especially true in the case of the electronics industry, since the electronic products have some critical public concerns in the use and end-of-life phase. SMIS shows a method for hybrid LCA through online data communication with EMS and GP module. The integration of IT-based hybrid LCA in environmental information system was set to begin in January 2006. The advantage of the comparing and regular monitoring of the LCA value is that it improves the system completeness and increases the reliability of LCA. By comparing the hybrid LCA and process LCA in the cradle-to-gate stage, the gap between both methods of the 42-in. standard definition plasma display panel (PDP) ranges from 1% (acidification impact category) to −282% (abiotic resource depletion impact category), with an average gap of 68.63%. The gaps of the impact categories of acidification (AP), eutrophication (EP), and global warming (GWP) are relatively low (less than 10%). In the result of the comparative analysis, the strength of correlation of three impact categories (AP, EP, GWP) shows that it is reliable to use the hybrid LCA when assessing the environmental impacts of the PDP module. Hybrid LCA has its own risk on data accuracy. However, the risk is affordable when it comes to the comparative LCA among different models of similar product line of a company. In the results of 2 years of monitoring of 42-in. Standard definition PDP, the hybrid LCA score has been decreased by 30%. The system also efficiently shortens man-days for LCA study per product. This fact can facilitate the eco-design of the products and can give quick response to the customer's inquiry on the product's eco-profile. Even though there is the necessity for improvement of process data currently available, the hybrid LCA provides insight into the assessments of the eco-efficiency of the manufacturing process and the environmental impacts of a product. Conclusions and recommendations  As the environmental concerns of the industries increase, the need for environmental data management also increases. LCA shall be a core part of the environmental information system by which the environmental performances of products can be controlled. Hybrid type of LCA is effective in controlling the usual eco-profile of the products in a company. For an industry, in particular electronics, which imports a broad band of raw material and parts, hybrid LCA is more practicable than the classic LCA. Continuous efforts are needed to align input data and keep conformity, which reduces data uncertainty of the system.     

Harmonization of LCA methodologies for the metal and mining industry

Purpose

The metal and mining industry routinely conducts life cycle assessment studies to monitor and document the potential environmental impacts of their products. These studies are typically conducted independently by the various commodity associations. To facilitate alignment of these methodologies, a working group comprised of interested industry organizations and their representatives was formed to propose uniform recommendations for key methodological choices.

Methods

Existing methodologies used by the participating associations were reviewed to identify areas of alignment as well as areas which could benefit from discussions and alignment. Recommendations for selected topics were then developed through a series of moderated discussions among the participating organizations throughout 2012 and 2013. Efforts were taken in the creation of the document to ensure alignment with the international standards ISO 14040 (2006) and ISO 14044 (2006). Four methodology issues were chosen to be addressed with respect to industry alignment: system boundary, recycling allocation, co-product allocation, and impact assessment categories.

Results and discussion

Recommendations for system boundary conclude that boundaries should include end-of-life disposal and recycling and, whenever possible, the product use phase, particularly for material and product comparison. For co-product allocation methods, the recommendations were based on the type of co-products being produced and included a range of options to guide practitioners’ decisions. It was recommended for recycling allocation that practitioners use the avoided burden methodology. Lastly, for the life cycle impact assessment stage, it was recommended that life cycle assessments (LCAs) on metal and mining products should report the following impact categories: global warming potential, acidification potential, eutrophication potential, photochemical oxidant creation potential, and ozone depletion potential. It was recommended that inclusion of other impact categories will be periodically re-evaluated by the metal industry. Further, the recommendation is that, while impact categories included are limited to the five above, all life cycle inventory (LCI) datasets themselves should contain accurate and comprehensive inventory data, given reasonable accessibility and data collection cost constraints.

Conclusions

Methodological alignment for LCA studies in the metal and mining industry will lead to improved consistency and applicability of the LCA data and results. Specifically, these recommendations improve the consistency of decisions regarding system boundary, recycling allocation, co-product allocation, and impact assessment categories. Further research is suggested to improve the specificity of certain recommendations (e.g., allocation), as well as expand the scope of the harmonization efforts to include other methodological decisions.

     

Enhancing life cycle impact assessment from climate science: Review of recent findings and recommendations for application to LCA

Since the Global Warming Potential (GWP) was first presented in the Intergovernmental Panel on Climate Change (IPCC) First Assessment Report, the metric has been scrutinized and alternative metrics have been suggested. The IPCC Fifth Assessment Report gives a scientific assessment of the main recent findings from climate metrics research and provides the most up-to-date values for a subset of metrics and time horizons. The objectives of this paper are to perform a systematic review of available midpoint metrics (i.e. using an indicator situated in the middle of the cause-effect chain from emissions to climate change) for well-mixed greenhouse gases and near-term climate forcers based on the current literature, to provide recommendations for the development and use of characterization factors for climate change in life cycle assessment (LCA), and to identify research needs. This work is part of the ‘Global Guidance on Environmental Life Cycle Impact Assessment’ project held by the UNEP/SETAC Life Cycle Initiative and is intended to support a consensus finding workshop. In an LCA context, it can make sense to use several complementary metrics that serve different purposes, and from there get an understanding about the robustness of the LCA study to different perspectives and metrics. We propose a step-by-step approach to test the sensitivity of LCA results to different modelling choices and provide recommendations for specific issues such as the consideration of climate-carbon feedbacks and the inclusion of pollutants with cooling effects (negative metric values).     

基于在线供应链调查的产品生命周期评价

产品生命周期评价(LCA)中的供应链数据收集非常困难而且效率低下,因而在产品LCA研究中常常近似处理、甚至忽略供应链实际生产过程,严重影响了LCA的数据质量与可信度。开发专门的供应链数据收集工具是解决这一问题的有效途径。介绍了可进行在线供应链调查、建模与计算分析的LCA系统e Footprint,基于该系统提出了在线的LCA工作方法,通过长虹美菱冰箱的应用案例验证了系统与方法的可行性,为提高产品LCA的效率和质量提供了新的解决方案。     

农业生命周期评价研究进展

作为评价产品系统全链条环境影响的有效工具,生命周期评价（LCA）方法已广泛用于工业领域。农业领域也面临着高强度的资源和环境压力,LCA在农业领域的应用应运而生。旨在综述已有农业LCA研究的基础上,鉴别农业LCA应用存在的问题,并为农业LCA未来的发展提出建议。目前农业LCA存在系统边界和功能单位界定不明晰、缺少区域清单数据库、生命周期环境影响评价模型（LCIA）不能准确反映农业系统环境影响、结果解释存在误区等方面的问题。为了科学准确地衡量农业系统的环境影响,促进农业系统的可持续发展,文章认为农业LCA应该从以下几个方面加强研究,即科学界定评价的参照系、系统边界的扩大及功能单位的合理选取、区域异质性数据库构建与LCIA模型开发、基于组织农业LCA的开发以及对于利益相关者行为的研究。     

Comment on the editorial note by Baitz et XXI aliis

Background

The editor of this journal has been waiting for such a contribution of the life cycle assessment (LCA) practitioners and users for years, since the last debate of this kind dates back to beginning of the new century. It is remembered as the “Two planets debate” and coincided with the emergence of life cycle management, i.e. the use of life-cycle based methods in industry.

The “Two planets”

This is a metaphor coined at the Society of Environmental Toxicology and Chemistry (SETAC) Europe case studies symposium 2000 and designates the fact that many academic LCA developers and the LCA practitioners seem to live in different spheres. The editorial note by Baitz et al. shows that this seems to be true still today. It is argued that the practitioners do not frequently enough participate in the working groups organized by SETAC, the UNEP/SETAC life cycle initiative and other international organizations and therefore cannot bring in the practical experience they have acquired in performing “real-life” LCA studies. The new LCIA methods, for instance, are often not accepted by the LCA practitioners and commissioners, since essential aspects were not recognised during method development.

Tentative proposal for a solution

The solution of the problems pointed out in Baitz et al. cannot be to hinder the inhabitants of the academic planet in inventing ingenious new methods for reasons of academic freedom. It is proposed that new methods developed should be tested by practitioners in real-life LCA studies. Data asymmetries in comparative (i.e. most) LCA studies using more demanding methods may shift problems from LCIA to the LCI databases. With regard to the financing of such studies, it should be remembered that practitioners do their living by performing LCAs and other studies and have to calculate a full overhead in addition to the pure working costs.     

Life cycle assessment through on-line database linked with various enterprise database systems

Goal, Scope and Background  Performing a life cycle assessment (LCA) has been a rather resource and time-consuming business. The method of data collection may be problematic, and the quality of the final results can be influenced by the reliability of the data. Therefore, it is helpful to utilize an on-line data gathering system to save time and to improve the reliability of the collected raw data. Main Features  We have developed an LCA software package for a steel company. The software consists of two major parts: an LCA tool kit and an interface program. The LCA tool kit is a user interface for handling an LCA database server. It has powerful functions to execute systematic analysis, not only for the amount of energy and raw materials, but also for the volume of pollutants generated by each component. The latter is an interface program between a data handling system and an on-line data gathering system. This interface program is linked with three enterprise database systems, such as enterprise resource planning (ERP), an environmental management system (EMS) and an energy server system (ESS). In this study, we compared three different ways of performing LCA. Two of them are on-line methods, and another is manual. Results and Discussion  Among the three methods, the best method was on-line LCA linked with ERP, EMS and ESS. Case studies in steel works have shown that the current method is superior to manual data gathering in terms of time and cost (man-month) savings, data reliability and other applications. Results of life cycle inventory and life cycle impact assessment for steel products have shown monthly fluctuations due to fuel usage ratio, which have not been detected before using manual data gathering. Conclusions  An LCA can be performed quickly, if one is to employ the on-line data gathering system we have developed. The system consists of an LCA software package including the interface program and LCA tool kit, and the enterprise database systems. Case studies for LCA with the on-line system have shown superior performance to that carried out using the manual data entry method. Recommendations and Perspective  This system enables an enterprise to take Type III and conduct benchmarking to other companies or societies within a short time. Also, combining this tool with an environmental performance evaluation or accounting system can allow one to achieve a more progressive environmental management.