Impact of Storage Time on the Juice and Sugars Extracted from Chopped and Whole Stalk Sweet Pearl Millet and Sweet Sorghum Biomass

Since they have a high concentrations of fermentable sugars, sweet pearl millet and sweet sorghum are two interesting crops for bioethanol production. However, if the juice is not extracted from the biomass immediately after harvest, the biomass has to be transported and stored for further juice extraction. This delay could affect the amount of juice extracted and its sugar concentration. This paper presents the results of 3 years of experiments where different storage modes (chopped and whole stalks) and various storage time (0 to 14 days) were applied on two different crop species (sweet pearl millet and sweet sorghum). Storing sweet pearl millet as whole stalks for 2 weeks resulted in a water-soluble carbohydrate (WSC) concentration decrease of 52 %, while no significant decrease of the WSC concentration was observed for sweet sorghum. Whole stalks storage is much more efficient than storing the biomass chopped to avoid a rapid sugar loss. However, more juice can be extracted from stored chopped biomass than from stored whole stalks biomass. If the juice cannot be extracted quickly after the harvest, the biomass can be stored as whole stalks to avoid rapid sugar deterioration, especially for sweet sorghum.     

Stalk Rot Diseases Impact Sweet Sorghum Biofuel Traits

Owing to its sugar-rich stalks and high biomass, sweet sorghum [Sorghum bicolor (L.) Moench] has potential as a source of biofuel feedstock for juice and lignocellulosic-based bioethanol production. However, stalk rot-mediated lodging is an important concern. The potential impacts of disease on sweet sorghum biofuel traits are currently unknown. The objectives of this study were to test the effects of Fusarium stalk rot and charcoal rot on sweet sorghum biofuel traits and to assess the combining ability of the parental genotypes for resistance to the two diseases. Nineteen genotypes including 7 parents and 12 hybrids were tested in the field in 2014 (Ashland, Kansas) and 2015 (Manhattan, Kansas) against Fusarium thapsinum (FT) and Macrophomina phaseolina (MP). Fourteen days after flowering, plants were inoculated with FT and MP. Plants were harvested at 35 days after inoculation and measured for disease severity using stalk lesion length. Grain weight, juice weight, Brix (°Bx), and dried bagasse weight were also determined. Total soluble sugars per plant (TSSP) were determined using juice weight and °Bx. On average, FT and MP resulted in reduced grain weight and dried bagasse weight by 17.4 and 17.6 %, respectively, across genotypes. Depending on the genotype, pathogens reduced juice weight, °Bx, and TSSP in the ranges of 11.3 to 25.9, 0.2 to 16.7, and 21.2 to 33.3 %, respectively. Parental line general and specific combining abilities were found to be statistically insignificant. This study revealed the adverse effects of stalk rot diseases on harvestable biofuel traits and the need to breed sweet sorghum for stalk rot resistance.     

Evaluation and Modeling of Bioethanol Yield Efficiency from Sweet Sorghum Juice

One of the challenges with using sweet sorghum as an energy crop is that although fermentation of the juice to ethanol does not require enzymes, the juice can easily spoil. One strategy to avoid spoilage is to harvest the juice in the field, place it into a tanker for transport, and add the yeast immediately to initiate the fermentation process to begin during transport. Hence, it is also important to understand how the fermentation process is influenced by pH, temperature, and dissolved oxygen, since these parameters would not be “controlled” during transport. A full factorial design was applied to examine and optimize yield efficiency of ethanol production for the fermentation of sweet sorghum juice. Bioethanol yield efficiency was modeled using a linear equation. Under optimal pH (5.5), temperature (28 °C), and dissolved oxygen (0%) conditions, a maximum theoretical yield efficiency of 0.75 was achieved for bioethanol produced from M81E variety of sweet sorghum.     

Assessment of Sugarcane Billet Harvester on Recovery of Sweet Sorghum Biomass for Ethanol Production

Sweet sorghum (Sorghum bicolor L. Moench) is a promising bioenergy crop for the production of ethanol and bio-based products. Sugarcane billet harvesters can be used to harvest sweet sorghum. Multiple extractor fan speed settings of these harvesters allow for separating the extraneous matter in the feedstock, which has been associated with increased milling throughput and better juice quality at the processing facility. This removal is not completely selective, and some stalk material is also lost. These losses can be higher for sweet sorghum than sugarcane due its lower weight. This paper presents an assessment of how the speed of the primary extractor fan of a sugarcane billet combine used for harvesting sweet sorghum affects the biomass yield, biomass losses, and quality at delivery for the production of ethanol from extracted juice and fiber. Three primary extractor fan speeds (0, 800, and 1100 rpm) were evaluated. Higher fan speeds decreased fresh biomass yields by up to 28.3 Mg ha^?1. Juice quality was not significantly different among treatments. Ethanol yield calculated from sweet sorghum harvested at 0 rpm was 6075 L ha^?1. This value decreased by about half for material harvested at 1100 rpm due to the differences in biomass yield.     

Bagasse Silage from Sweet Pearl Millet and Sweet Sorghum as Influenced by Harvest Dates and Delays between Biomass Chopping and Pressing

Bagasse remaining after extracting the juice from crop biomass for ethanol production could be preserved as silage and used in animal feedstock, but the nutritive and conservation attributes of bagasse silage from sweet sorghum (Sorghum bicolor (L.) Moench) and sweet pearl millet (Pennisetum glaucum (L.) R.Br) are not well known. We evaluated the nutritive and conservation attributes of silages made with the bagasse of two species (sweet pearl millet and sweet sorghum) harvested on two dates (August and September) at two sites in Québec (Canada) and ensiled after four delays between biomass chopping and pressing (0.5, 2, 4, and 6 h). Bagasse silages made in laboratory silos were considered well preserved (pH?≤?4.0, NH₃-N?<?100 g kg^?1 total N, lactate?>?30 g kg^?1 DM, no propionic and butyric acids) regardless of species, harvest date, or delay between biomass chopping and pressing. Sweet pearl millet and sweet sorghum bagasse silages had similar total N concentration, in vitro true digestibility of dry matter (IVTD), and in vitro neutral detergent fiber digestibility (NDFD). Bagasse silage made from biomass harvested in August rather than in September had a 4 % greater concentration of total N, a 4 % greater IVTD, and a 8 % greater NDFD. The delay between biomass chopping and pressing did not affect the nutritive and conservation attributes of silages. Juice extraction from the biomass of sweet pearl millet and sweet sorghum did not impair attributes of good silage fermentation but it reduced its nutritive value.     

Juice,sugar, and bagasse response of sweet sorghum (Sorghum bicolor (L.) Moench cv. M81E) to N fertilization and soil type

The objective of this research was to determine the optimum nitrogen fertilizer rate for producing sweet sorghum (a promising biofuel crop) juice, sugar, and bagasse on silt loam, sandy loam, and clay soils in Missouri. Seven nitrogen fertilization rates were applied, ranging from 0 to 134 kg N ha^?1. Regardless of the soil and year, the juice content of sweet sorghum stalk averaged 68.8% by weight. The juice yield ranged from 15.2 to 71.1 m³ ha^?1. Soil and N rate significantly impacted the juice yield (P < 0.0001). The pH and the density of the juice were not affected by the soil or N. The sugar content (Brix) of the juice varied between 10.7% and 18.9%. N fertilization improved the sugar content of the juice. A negative correlation existed between the sugar concentration and the juice yield. In general, the lowest sugar content was found in the clay soil and the impact of the N fertilization on juice sugar content was most pronounced in that soil. The juice sugar yield ranged between 2 and 9.9 Mg ha^?1, with significant differences found between years, N rates, and soils. N fertilization always increased the sugar yield in the clay soil, whereas in loam soil, a significant sugar response was recorded when the sweet sorghum was planted after corn. The average juice water content was 84% by weight. The dry bagasse yield fluctuated between 3.2 and 13.8 Mg ha^?1 with significant difference found with N rate, soil, and year. When sweet sorghum was grown after soybean or cotton, its N requirement was less than after a corn crop was grown the previous year. In general, a minimum of 67 kg N ha^?1 was required to optimize juice, sugar, and bagasse yield in sweet sorghum.     

Energy analysis of ethanol production from sweet sorghum

The Piedmont System is a collection of equipment for efficiently removing the juice from sweet sorghum stalks for the production of ethanol. The concept is to separate the whole stalks into pith and rind-leaf fractions, pass only the pith fraction through a screw press, and thus achieve an improvement in juice-expression efficiency and press capacity. An energy analysis was done for two options of this proposed harvesting/processing system: (Option 1) The juice is evaporated to syrup and used throughout the year to produce ethanol, and the by-products are used as cattle feed. (Option 2) The juice is fermented as it is harvested, and the by-products (along with other cellulosic materials) are used as feedstock for the remainder of the year. Energy ratios (energy output/energy input) of 0·9, 1·1 and 0·8 were found for sweet sorghum Option 1, sweet sorghum Option 2, and corn, respectively, as feedstocks for ethanol. If only liquid fuels are considered, the ratios are increased to 3·5, 7·9 and 4·5.     

先进固体发酵技术(ASSF)生产甜高粱乙醇

介绍了利用高产能源作物甜高粱生产燃料乙醇的先进固态发酵(ASSF)技术,从甜高粱茎秆保存、菌种、反应器,到固体发酵过程的数学模拟和工程放大进行了系统研究。筛选出高效产乙醇的菌种CGMCC1949,固体发酵时间低于30 h,乙醇收率高于92%;优选出贮存甜高粱茎秆的有效方法,通过抑菌处理,厌氧贮存200 d糖分损失小于5%;对固态发酵过程进行了数学模拟,设计并优化了固体发酵设备,成功进行了工程放大试验,并且基于ASPEN软件对该技术进行了技术经济评价,结果表明ASSF法生产甜高粱乙醇在技术、工程和经济上均具有充分的可行性和明显优势。     

Preservation of potential fermentables in sweet sorghum by ensiling

Pressed and wilted samples of sweet sorghum [Sorghum bicolor (L.) Moench var. Rio] were ensiled for periods up to 155 days. A kinetic study of the biochemical changes which occurred during ensiling showed that in wilted sorghum ensilage invert sugars and mannitol levels collectively were maintained at 65% of the original ferment able sugar content of the sorghum. The acidic environment produced by ensiling also served as a pretreatment that resulted in enhanced yields of reducing sugar when the sorghum was contacted with cellulolytic enzymes. The quantity of sugar obtained from enzymatic hydrolysis more than compensated for carbohydrate used by organisms during the ensiling process. Both Saccharomyces uvarum and Clostridium acetobutylicum were able to ferment a medium constituted from pressed sorghum juice and the solution resulting from enzymatic hydrolysis of sweet sorghum ensilage.     

Cofermentation of sweet sorghum juice and grain for production of fuel ethanol and distillers' wet grain

In an attempt to reduce the costs associated with fuel ethanol production from grain, the authors used sweet sorghum juice as a partial or complete replacement for tap-water in mash preparation and fermentation. This juice, which was an unutilized by-product of sweet sorghum silage preservation by the Ag-Bag method, contained 6·5–7·6% (wt/wt) reducing sugar and produced up to 3·51% (v/v) ethanol beers after fermentation. Varying amounts of this juice were mixed with water and corn or wheat, either before or after liquefaction (front-end or back-end loading, respectively). When over 60% juice replacement was used in front-end loading trials, salt buildup, due to required pH adjustments during cooking, inhibited yeast metabolism and thereby reduced yields. This inhibition was not observed during back-end loading trials since acid and base usage during cooking were reduced. However, in all trials we noted yeast inhibition by some factor(s) present in juice from sweet sorghum variety NK 8368. This inhibition was not observed with variety NK 405. If sweet sorghum juice is used to replace 40% of the water and either 12·5% of the corn or 12% of the wheat in mash preparation, production costs can be reduced by $0.032/liter ($0.12/US gallon) for corn and $0.040/liter ($0.15/US gallon) for wheat.     

Genetic diversity and population structure analysis of accessions in the US historic sweet sorghum collection

Sweet sorghum has the potential to become a versatile feedstock for large-scale bioenergy production given its sugar from stem juice, cellulose/hemicellulose from stalks, and starch from grain. However, for researchers to maximize its feedstock potential a first step includes additional evaluations of the 2,180 accessions with varied origins in the US historic sweet sorghum collection. To assess genetic diversity of this collection for bioenergy breeding and population structure for association mapping, we selected 96 accessions and genotyped them with 95 simple sequence repeat markers. Subsequent genetic diversity and population structure analysis methods identified four subpopulations in this panel, which correlated well with the geographic locations where these accessions originated or were collected. Model comparisons for three quantitative traits revealed different levels of population structure effects on flowering time, plant height, and brix. Our results suggest that diverse germplasm accessions curated from different geographical regions should be considered for plant breeding programs to develop sweet sorghum cultivars or hybrids, and that this sweet sorghum panel can be further explored for association mapping.     

Genetic mapping of QTLs for sugar-related traits in a RIL population of Sorghum bicolor L. Moench

The productivity of sorghum is mainly determined by quantitative traits such as grain yield and stem sugar-related characteristics. Substantial crop improvement has been achieved by breeding in the last decades. Today, genetic mapping and characterization of quantitative trait loci (QTLs) is considered a valuable tool for trait enhancement. We have investigated QTL associated with the sugar components (Brix, glucose, sucrose, and total sugar content) and sugar-related agronomic traits (flowering date, plant height, stem diameter, tiller number per plant, fresh panicle weight, and estimated juice weight) in four different environments (two locations) using a population of 188 recombinant inbred lines (RILs) from a cross between grain (M71) and sweet sorghum (SS79). A genetic map with 157 AFLP, SSR, and EST-SSR markers was constructed, and several QTLs were detected using composite interval mapping (CIM). Further, additive × additive interaction and QTL × environmental interaction were estimated. CIM identified more than five additive QTLs in most traits explaining a range of 6.0–26.1% of the phenotypic variation. A total of 24 digenic epistatic locus pairs were identified in seven traits, supporting the hypothesis that QTL analysis without considering epistasis can result in biased estimates. QTLs showing multiple effects were identified, where the major QTL on SBI-06 was significantly associated with most of the traits, i.e., flowering date, plant height, Brix, sucrose, and sugar content. Four out of ten traits studied showed a significant QTL × environmental interaction. Our results are an important step toward marker-assisted selection for sugar-related traits and biofuel yield in sorghum.     

Microbial inactivation and shelf life of apple juice treated with high pressure carbon dioxide

Apple juice prepared from 'Annurca' apple puree was treated with a HPCD batch system. The pH, °Brix, color parameters and microbial load of the treated apple juice were compared with those of thermally processed juice. Thermal processes were carried out at 35, 50, 65, 85°C and treatment times ranging between 10 and 140 minutes. Microbial inactivation kinetics indicated that 5-log reduction of natural flora in apple juice was achieved at 85°C and 60 minutes of treatment time for conventional thermal process and at 16.0 MPa, 60°C and 40 minutes for HPCD process. Results suggested that temperature played a fundamental role on HPCD treatment efficiency, with inactivation significantly enhanced when it increased from 35 to 60°C. Less significant was the role of the pressure at the tested levels of 7.0, 13.0 and 16.0 MPa. Also, 5-log reduction of natural flora in apple juice was obtained at lower temperatures by cyclic treatments of six compression and decompression steps. There were no significant differences between treated and untreated samples in °Brix (α = 0.05). Significant differences were detected in pH values between the untreated and HPCD treated samples (α = 0.05). There was a significant decrease in 'L*' and 'b*' values and also differences were detected in 'a*' values between the untreated and the HPCD treated samples (α = 0.05). Statistical analysis for °Brix, pH and color data showed no differences between the untreated and HPCD treated samples in the first 2 weeks of storage at 4°C. These results emphasize the potential use of HPCD in industrial applications.     

A novel cost-effective technology to convert sucrose and homocelluloses in sweet sorghum stalks into ethanol

Background

Sweet sorghum is regarded as a very promising energy crop for ethanol production because it not only supplies grain and sugar, but also offers lignocellulosic resource. Cost-competitive ethanol production requires bioconversion of all carbohydrates in stalks including of both sucrose and lignocellulose hydrolyzed into fermentable sugars. However, it is still a main challenge to reduce ethanol production cost and improve feasibility of industrial application. An integration of the different operations within the whole process is a potential solution.

Results

An integrated process combined advanced solid-state fermentation technology (ASSF) and alkaline pretreatment was presented in this work. Soluble sugars in sweet sorghum stalks were firstly converted into ethanol by ASSF using crushed stalks directly. Then, the operation combining ethanol distillation and alkaline pretreatment was performed in one distillation-reactor simultaneously. The corresponding investigation indicated that the addition of alkali did not affect the ethanol recovery. The effect of three alkalis, NaOH, KOH and Ca(OH)₂ on pretreatment were investigated. The results indicated the delignification of lignocellulose by NaOH and KOH was more significant than that by Ca(OH)₂, and the highest removal of xylan was caused by NaOH. Moreover, an optimized alkali loading of 10% (w/w DM) NaOH was determined. Under this favorable pretreatment condition, enzymatic hydrolysis of sweet sorghum bagasse following pretreatment was investigated. 92.0% of glucan and 53.3% of xylan conversion were obtained at enzyme loading of 10 FPU/g glucan. The fermentation of hydrolyzed slurry was performed using an engineered stain, Zymomonas mobilis TSH-01. A mass balance of the overall process was calculated, and 91.9 kg was achieved from one tonne of fresh sweet sorghum stalk.

Conclusions

A low energy-consumption integrated technology for ethanol production from sweet sorghum stalks was presented in this work. Energy consumption for raw materials preparation and pretreatment were reduced or avoided in our process. Based on this technology, the recalcitrance of lignocellulose was destructed via a cost-efficient process and all sugars in sweet sorghum stalks lignocellulose were hydrolysed into fermentable sugars. Bioconversion of fermentable sugars released from sweet sorghum bagasse into different products except ethanol, such as butanol, biogas, and chemicals was feasible to operate under low energy-consumption conditions.

     

Traditional method of making sorghum molasses

A time-honored but increasingly less common method of making a molasses from sweet sorghum,Sorghum bicolor, on a Tennessee farm is described. The thin, greenish juice extracted from the stalks is skillfully boiled and attended with specially designed equipment, resulting in a desirable sweet, golden product.     

Influence of Mahanarva fimbriolata (Stål) (Hemiptera: Cercopidae) injury on the quality of cane juice

Mahanarva fimbriolata (St?l) is an important pest in Latin America and causes significant reduction in sugarcane productivity. There is no information regarding the effect of this pest on the quality of cane juice used for sugar and alcohol production. This work aimed at evaluating the quality of sugarcane juice from plants attacked by spittlebugs. The experiment was arranged in a completely randomized design with 15 replications, and comprised two treatments: control and chemical treatment with thiamethoxam. An average of 9.2 +/- 4.44 spittlebug nymphs m-1 were found in the plots prior to insecticide application. Nymphs were counted 18, 35, 55, and 82 days after the initial sampling (december/2003). During the mid growing season (July 2004), the juice was extracted from stalks and analyzed for Brix, Pol, RS, pH, fiber, purity, TRS, dextran, starch, and total phenolic compounds. Stalk yield was also measured. Chemical treatment was efficient in reducing spittlebug population, and elevated both stalk yield and juice pH. The accumulated infestation expressed as insect-days was significantly and negatively correlated to yield, Pol, pH, and purity. The concentration of phenolic compounds increased with pest infestation, while dextran and starch levels were not affected. The infestation of 2.4 and 7.3 nymphs m-1 day-1 caused reductions of 8.3% and 29.8% in yield; 1.9% and 5.8% in Pol; 0.4% and 1.1% in pH and 0.4% and 1.2% in purity, respectively, in comparison to areas where the pest population was extremely low (< 0.1 nymphs m-1).     

High alcohol production by solid substrate fermentation from starchy substrates using thermotolerant Saccharomyces cerevisiae

Solid Substrate Fermentation system (SSF) was used to produce ethanol from various starchy substrates like sweet sorghum, sweet potato, wheat flour, rice starch, soluble starch and potato starch using thermotolerant yeast isolate (VS₃) by simultaneous saccharification and fermentation process. Alcohol produced was estimated by gas chromatography after an incubation time of 96 hrs at 37v°C and 42v°C. More ethanol was produced from rice starch and sweet sorghum. The maximum amount of ethanol produced from these substrates using VS₃ was 10 g/100 g and 3.5 g/100 g substrate (rice starch) and 8.2 g and 7.5 g/100 g substrate (sweet sorghum) at 37v°C and 42v°C respectively.     

Lytic bodies from cereals hydrolysing maltose and starch

Protein bodies and spherosomes from sorghum contained carbohydrase activity against maltose, starch and p-nitrophenyl-α-d-glucoside. Maltase activities in sorghum and also in maize lytic bodies were very high; carbohydrase activities of lytic bodies from whole wheat, whole barley, sorghum aleurone, sorghum embryo and maize embryo were considerably lower. The pH response of sorghum lytic bodies was bimodal with an optimum in the range of 3·4–4·2 and a minimum or a shoulder near pH 3·8. Protein bodies from sorghum, maize, wheat and barley reduced the iodine-colouring capacity of soluble starch to give a purple colour typical of a β-limit dextrin. With spherosomes colour reduction was usually more rapid, eventually taking the breakdown of starch beyond the achroic point. The lytic bodies produce both maltose and glucose from starch, except in the case of maize when only glucose was found. The data suggest that protein bodies contain a linked β-amylase-maltase system and that spherosomes contain a linked α-amylase-maltase system.     

Evaluation of Public Sweet Sorghum A-Lines for Use in Hybrid Production

A fundamental need for commercialization of sweet sorghum [Sorghum bicolor (L.) Moench] as a bioenergy crop is an adequate seed supply, which will require development of hybrid varieties using dwarf seed-parent lines. A set of six public sweet sorghum A-lines (Dwarf Kansas Sourless, KS9, N36, N38, N39, and N4692) were crossed with a set of six public sweet sorghum cultivars (Brawley, Kansas Collier, Dale, Sugar Drip, Waconia, and Wray). Grain, fiber, and sugar yields were determined, and conversion formulas were applied to estimate ethanol yields. Hybrids were grown in fields at Ithaca, NE, USA, in 1983–1984 fertilized with 112 kg ha^?1 N. In terms of yield components and overall ethanol yields, one A-line, N38, was inferior. Average total ethanol yields from hybrids made on the other A-lines were not significantly different, suggesting that any of those five A-lines could be useful seed-parents. With the exception of grain yield, cultivars used as pollen parents were among the highest-performing entries for all traits. For all traits directly contributing to total ethanol yield (grain yield, juice yield, % soluble solids, sugar yield, fiber yield), hybrids were also among the highest-performing entries. Results of this study demonstrate that hybrid sweet sorghum with performance criteria equivalent to existing sweet sorghum cultivars can be produced on the sweet sorghum seed-parent lines A-Dwarf Kansas Sourless, A-KS9, A-N36, A-N39, and A-N4692. Identification of specific seed-parent × pollen parent lines with characteristics best suited for particular growing regions and end-user needs will be critical for commercial hybrid development.     

Temperature, soluble solids and pH effect on Alicyclobacillus acidoterrestris viability in lemon juice concentrate

Alicyclobacillus acidoterrestris is a thermoacidophilic, non-pathogenic, spore-forming bacterium detected in spoiled commercial pasteurized fruit juice. Apple, white grape and tomato are particularly susceptible. A. acidoterrestris spores are resistant to lemon juice pasteurization (2 min at 82°C), and they can germinate and grow causing spoilage. This contamination is characterized by a medicinal or disinfectant smell attributed to guaiacol (o-dihydroxybenzene) production and other taint chemicals. The aim of this work was to study the influence of temperature (82, 86, 92 and 95 °C), total soluble solids (SS) (6.20, 9.8, 50 and 68°Brix) and pH (2.28, 2.45, 2.80, 3.25, 3.5) on decimal reduction time (D) of the A. acidoterrestris in clarified and non-clarified concentrated lemon juice. Once D-value was determined, the resistance of A. acidoterrestris at the assayed temperatures was confirmed. SS and pH influence spore viability, because spore resistance increases with higher SS (50°Brix 22 min 82 °C–68°Brix 28 min 82 °C) and pH values (pH 2.28, 17 min–pH 4.00, 22 min). Bacterial growth was lower in clarified lemon juice, 26 min at 82 °C, than in non-clarified lemon juice, 51 min at 82 °C. Temperature was the parameter that had the greatest influence on the D value.