Nanoscale Compositionally Graded Thin‐Film Electrolyte Membranes for Low‐Temperature Solid Oxide Fuel Cells

Controllable fabrication of compositionally graded Gd_0.1Ce_0.9O_2‐δ and Y_0.16Zr_0.84O_2‐δ electrolytes using co‐sputtering is demonstrated. Self‐supported membranes were lithographically fabricated to employ the new electrolytes into thin film solid oxide fuel cells. Devices integrating such electrolytes demonstrate performance of over 1175 mW cm^?2 and 665 mW cm^?2 at 520 °C using hydrogen and methane as fuel, respectively. The results present a general strategy to fabricate nanoscale functionally graded materials with selective interfacial functionality for energy conversion.     

Low‐Temperature Micro‐Solid Oxide Fuel Cells with Partially Amorphous La0.6Sr0.4CoO3‐δ Cathodes

Partially amorphous La_0.6Sr_0.4CoO_3‐δ (LSC) thin‐film cathodes are fabricated using pulsed laser deposition and are integrated in free‐standing micro‐solid oxide fuel cells (micro‐SOFC) with a 3YSZ electrolyte and a Pt anode. A low degree of crystallinity of the LSC layers is achieved by taking advantage of the miniaturization of the cells, which permits low‐temperature operation (300–450 °C). Thermomechanically stable micro‐SOFC are obtained with strongly buckled electrolyte membranes. The nanoporous columnar microstructure of the LSC layers provides a large surface area for oxygen incorporation and is also believed to reduce the amount of stress at the cathode/electrolyte interface. With a high rate of failure‐free micro‐SOFC membranes, it is possible to avoid gas cross‐over and open‐circuit voltages of 1.06 V are attained. First power densities as high as 200–262 mW cm^?2 at 400–450 °C are achieved. The area‐specific resistance of the oxygen reduction reaction is lower than 0.3 Ω cm² at 400 °C around the peak power density. These outstanding findings demonstrate that partially amorphous oxides are promising electrode candidates for the next‐generation of solid oxide fuel cells working at low‐temperatures.     

Exceptionally Enhanced Electrode Activity of (Pr,Ce)O2−δ‐Based Cathodes for Thin‐Film Solid Oxide Fuel Cells

It is shown that an electrochemically‐driven oxide overcoating substantially improves the performance of metal electrodes in high‐temperature electrochemical applications. As a case study, Pt thin films are overcoated with (Pr,Ce)O_2?δ (PCO) by means of a cathodic electrochemical deposition process that produces nanostructured oxide layers with a high specific surface area and uniform metal coverage and then the coated films are examined as an O₂‐electrode for thin‐film‐based solid oxide fuel cells. The combination of excellent conductivity, reactivity, and durability of PCO dramatically improves the oxygen reduction reaction rate while maintaining the nanoscale architecture of PCO layers and thus the performance of the PCO‐coated Pt thin‐film electrodes at high temperatures. As a result, with an oxide coating step lasting only 5 min, the electrode resistance is successfully reduced by more than 1000 times at 500 °C in air. These observations provide a new direction for the design of high‐performance electrodes for high‐temperature electrochemical cells.     

Advanced Multi‐Fuelled Solid Oxide Fuel Cells (ASOFCs) Using Functional Nanocomposites for Polygeneration

An advanced multifuelled solid oxide fuel cell (ASOFC) with a functional nanocomposite was developed and tested for use in a polygeneration system. Several different types of fuel, for example, gaseous (hydrogen and biogas) and liquid fuels (bio‐ethanol and bio‐methanol), were used in the experiments. Maximum power densities of 1000, 300, 600, 550 mW cm^?2 were achieved using hydrogen, bio‐gas, bio‐methanol, and bio‐ethanol, respectively, in the ASOFC. Electrical and total efficiencies of 54% and 80% were achieved using the single cell with hydrogen fuel. These results show that the use of a multi‐fuelled system for polygeneration is a promising means of generating sustainable power.     

High‐Performance Silver Cathode Surface Treated with Scandia‐Stabilized Zirconia Nanoparticles for Intermediate Temperature Solid Oxide Fuel Cells

This work introduces a novel silver composite cathode with a surface coating of scandia‐stabilized zirconia (ScSZ) nanoparticles for application in intermediate temperature solid oxide fuel cells (IT‐SOFCs). The ScSZ coating is expected to maximize the triple boundary area of the Ag electrode, ScSZ electrolyte, and oxygen gas, where the oxygen reduction reaction occurs. The coating also protects the porous Ag against thermal agglomeration during fuel cell operation. The ScSZ nanoparticles are prepared by sputtering scandium‐zirconium alloy followed by thermal oxidation on Ag mesh. The performance of the solid oxide fuel cells with a gadolinia‐doped ceria electrolyte support is evaluated. At temperatures <500 °C, our optimized Ag‐ScSZ cathode outperforms the bare Ag cathode and even the platinum cathode, which has been believed to be the best material for this purpose. The highest cell peak power with the Ag‐ScSZ cathode is close to 60 mW cm^?2 at 450 °C, while bare Ag and optimized Pt cathodes produce 38.3 and 49.4 mW cm^?2, respectively. Long‐term current measurement also confirms that the Ag‐ScSZ cathode is thermally stable, with less degradation than bare Ag or Pt.     

Chemically Stable Yttrium and Tin Co‐Doped Barium Zirconate Electrolyte for Next Generation High Performance Proton‐Conducting Solid Oxide Fuel Cells

BaZr_0.7Sn_0.1Y_0.2O_3–δ (BZSY) is developed as a novel chemically stable proton conductor for solid oxide fuel cells (SOFCs). BZSY possesses the same cubic symmetry of space group Pm‐3m with BaZr_0.8Y_0.2O_3‐δ (BZY). Thermogravimetric analysis (TGA) and X‐ray photoelectron spectra (XPS) results reveal that BZSY exhibits remarkably enhanced hydration ability compared to BZY. Correspondingly, BZSY shows significantly improved electrical conductivity. The chemical stability test shows that BZSY is quite stable under atmospheres containing CO₂ or H₂O. Fully dense BZSY electrolyte films are successfully fabricated on NiO–BZSY anode substrates followed by co‐firing at 1400 °C for 5 h and the film exhibits excellent electrical conductivity under fuel cell conditions. The single cell with a 12‐μm‐thick BZSY electrolyte film outputs by far the best performance for acceptor‐doped BaZrO₃‐based SOFCs. With wet hydrogen (3% H₂O) as the fuel and static air as the oxidant, the peak power density of the cell achieves as high as 360 mWcm^?2 at 700 °C, an increase of 42% compared to the reported highest performance of BaZrO₃‐based cells. The encouraging results demonstrate that BZSY is a good candidate as the electrolyte material for next generation high performance proton‐conducting SOFCs.