Influence of Moisture Content,Particle Size,and Binder Ratio on Quality and Economics of Rice Straw Briquettes

Rice straw as solid residues are biomass residue materials that are not optimally used by farmers in Punjab and potentially become environmental pollutant. A large amount of rice straw (17 million tons) is generated and left as much in combine harvested rice fields in Punjab, India. It is very difficult to manage such huge amount of rice straw thus, farmers resort to burning it which leads to greenhouse gas emissions like CO₂ due to open field burning and loss of rich organic matter present in the soil. Further due to imposition of restrictions by the state government, the practice of burning rice straw has now become an offense. So farmers are looking for alternatives which are economically viable. Rice straw can be effectively used as bio energy as it has about the same heating value (15 kJ kg^?1) as that of wood, half that of good quality coal and one third of oil. The operational conditions required to produce high-quality chopped rice straw briquettes have not been determined and this study determined the optimal moisture content, particle size, and binder ratio required to produce rice straw briquettes. The optimized conditions resulted in formation of high-density (1030.38–1159.22 kg m^?3) briquettes with durability ranging from 71.9 to 92.3% with minimum power requirement for briquetting (36.60 kW), maximum calorific value of 15.61 MJ kg^?1, and minimum ash content (16.34%).Total cost of making chopped rice straw briquettes was 0.041 USD per kg and 0.00281 USD per mega joule of energy. Cost of briquetting from chopped rice straw with 10 and 20% cotton stalks was 0.050 and 0.051 USD per kg, respectively, and 0.0033 USD per mega joule of energy. Also, the briquettes prepared from chopped rice straw with and without cotton stalk as a binder were economically viable.     

Rice straw-wood particle composite for sound absorbing wooden construction materials

In this study, rice straw-wood particle composite boards were manufactured as insulation boards using the method used in the wood-based panel industry. The raw material, rice straw, was chosen because of its availability. The manufacturing parameters were: a specific gravity of 0.4, 0.6, and 0.8, and a rice straw content (10/90, 20/80, and 30/70 weight of rice straw/wood particle) of 10, 20, and 30 wt.%. A commercial urea-formaldehyde adhesive was used as the composite binder, to achieve 140-290 psi of bending modulus of rupture (MOR) with 0.4 specific gravity, 700-900 psi of bending MOR with 0.6 specific gravity, and 1400-2900 psi of bending MOR with a 0.8 specific gravity. All of the composite boards were superior to insulation board in strength. Width and length of the rice straw particle did not affect the bending MOR. The composite boards made from a random cutting of rice straw and wood particles were the best and recommended for manufacturing processes. Sound absorption coefficients of the 0.4 and 0.6 specific gravity boards were higher than the other wood-based materials. The recommended properties of the rice straw-wood particle composite boards are described, to absorb noises, preserve the temperature of indoor living spaces, and to be able to partially or completely substitute for wood particleboard and insulation board in wooden constructions.     

Possibility of using waste tire composites reinforced with rice straw as construction materials

Agricultural lignocellulosic fiber (rice straw)-waste tire particle composite boards were manufactured for use as insulation boards in construction, using the same method as that used in the wood-based panel industry. The manufacturing parameters were: a specific gravity of 0.8 and a rice straw content (10/90, 20/80 and 30/70 by wt.% of rice straw/waste tire particle). A commercial polyurethane adhesive for rubber was used as the composite binder. The water proof, water absorption and thickness swelling properties of the composite boards were better than those of wood particleboard. Furthermore, the flexibility and flexural properties of the composite boards were superior to those of other wood-based panel products. The composite boards also demonstrated good acoustical insulation, electrical insulation, anti-caustic and anti-rot properties. These boards can be used to prevent impact damage, are easily modifiable and are inexpensive. They are able to be used as a substitute for insulation boards and other flexural materials in construction.     

Production of granular activated carbons from select agricultural by-products and evaluation of their physical,chemical and adsorption properties

Representative samples of soft, low density, group 1 (rice straw, rice hulls, sugarcane bagasse) and hard, high density, group 2 agricultural by-products (pecan shells) were converted into granular activated carbons (GACs). GACs were produced from group 1 and 2 materials by physical activation or from group 2 materials by chemical activation. Carbons were evaluated for their physical (hardness, bulk density), chemical (ash, conductivity, pH), surface (total surface area), and adsorption properties (molasses color removal, sugar decolorization) and compared with two commercial reference carbons. The results show that the type of by-product, binder, and activation method determine the properties of GACs. Regardless of the binder, sugarcane bagasse showed a better potential than rice straw or rice hulls as precursor of GACs with the desirable properties of a sugar decolorizing carbon. Pecan shells produced GACs that were closest to the reference carbons in terms of all the properties investigated.     

Laccase-Catalyzed Surface Modification of Thermo-Mechanical Pulp (TMP) for the Production of Wood Fiber Insulation Boards Using Industrial Process Water

Low-density wood fiber insulation boards are traditionally manufactured in a wet process using a closed water circuit (process water). The water of these industrial processes contains natural phenolic extractives, aside from small amounts of admixtures (e.g., binders and paraffin). The suitability of two fungal laccases and one bacterial laccase was determined by biochemical characterization considering stability and substrate spectra. In a series of laboratory scale experiments, the selected commercial laccase from Myceliophtora thermophila was used to catalyze the surface modification of thermo-mechanical pulp (TMP) using process water. The laccase catalyzed the covalent binding of the phenolic compounds of the process water onto the wood fiber surface and led to change of the surface chemistry directly via crosslinking of lignin moieties. Although a complete substitution of the binder was not accomplished by laccase, the combined use of laccase and latex significantly improved the mechanical strength properties of wood fiber boards. The enzymatically-treated TMP showed better interactions with the synthetic binder, as shown by FTIR-analysis. Moreover, the enzyme is extensively stable in the process water and the approach requires no fresh water as well as no cost-intensive mediator. By applying a second-order polynomial model in combination with the genetic algorithm (GA), the required amount of laccase and synthetic latex could be optimized enabling the reduction of the binder by 40%.     

Comparative environmental performance of semi-trailer load boxes for grain transport made of different materials

Background, aim, and scope  

Semi-trailers with load boxes are the most important mode of grain transport by land in the world. Load boxes can be produced with different materials such as: wood, steel, and synthetic material. They are responsible for effectiveness retention and quality of grains during the transport. Among the main aspects to be considered and valued when selecting materials for load boxes are the final mass of the semi-trailer, loss of grains, and mechanical properties. Environmental performance is another important aspect to be taken into account for developing and selecting new materials in this kind of application. This study presents a comparative environmental evaluation of load boxes built from two different materials (a wood panel and a three-layer synthetic (TLS) panel). Mass balance and life cycle assessment (LCA) were used in this study.     

Mechanical and water soaking properties of medium density fiberboard with wood fiber and soybean protein adhesive

Soybean protein is a renewable and abundant material that offers an alternative to formaldehyde-based resins. In this study, soybean protein was modified with sodium dodecyl sulfate (SDS) as an adhesive for wood fiber medium density fiberboard (MDF) preparation. Second-order response surface regression models were used to study the effects and interactions of initial moisture content (IMC) of coated wood fiber, press time (PT) and temperature on mechanical and water soaking properties of MDF. Results showed that IMC of coated fiber was the dominant influencing factor. Mechanical and soaking properties improved as IMC increased and reached their highest point at an IMC of 35%. Press time and temperature also had a significant effect on mechanical and water soaking properties of MDF. Second-order regression results showed that there were strong relationships between mechanical and soaking properties of MDF and processing parameters. Properties of MDF made using soybean protein adhesive are similar to those of commercial board.     

A multiscale study on the structural and mechanical properties of the luffa sponge from Luffa cylindrica plant

Cellular materials that are often observed in biological systems exhibit excellent mechanical properties at remarkably low densities. Luffa sponge is one of such materials with a complex interconnecting porous structure. In this paper, we studied the relationship between its structural and mechanical properties at different levels of its hierarchical organization from a single fiber to a segment of whole sponge. The tensile mechanical behaviors of three single fibers were examined by an Instron testing machine and the ultrastructure of a fractured single fiber was observed in a scanning electronic microscope. Moreover, the compressive mechanical behaviors of the foam-like blocks from different locations of the sponge were examined. The difference of the compressive stress–strain responses of four sets of segmental samples were also compared. The result shows that the single fiber is a porous composite material mainly consisting of cellulose fibrils and lignin/hemicellulose matrix, and its Young?s modulus and strength are comparable to wood. The mechanical behavior of the block samples from the hoop wall is superior to that from the core part. Furthermore, it shows that the influence of the inner surface on the mechanical property of the segmental sample is stronger than that of the core part; in particular, the former?s Young?s modulus, strength and strain energy absorbed are about 1.6 times higher. The present work can improve our understanding of the structure–function relationship of the natural material, which may inspire fabrication of new biomimetic foams with desirable mechanical efficiency for further applications in anti-crushing devices and super-light sandwich panels.     

The effects of heat treatment on physical and technological properties and surface roughness of Camiyani Black Pine (Pinus nigra Arn. subsp. pallasiana var. pallasiana) wood

Heat treatment is often used to improve the dimensional stability of wood. In this study, the effects of heat treatment on physical properties and surface roughness of Camiyani Black Pine (Pinus nigra Arn. subsp. pallasiana var. pallasiana) wood were examined. Samples obtained from Yenice-Zonguldak Forest Enterprises, Turkey, were subjected to heat treatment at varying temperatures and for varying durations. The physical properties of heat-treated and control samples were tested, and oven-dry density, air-dry density, and swelling properties were determined. The mechanical properties of heat-treated and control samples were tested, and compression strength, and Janka-hardness were determined. A stylus method was employed to evaluate the surface characteristics of the samples. Roughness measurements by the stylus method were made in the direction perpendicular to the fiber. Four main roughness parameters, mean arithmetic deviation of profile (Ra), mean peak-to-valley height (Rz), root mean square roughness (Rq), and maximum roughness (Ry) obtained from the surface of wood were used to evaluate the effect of heat treatment on the surface characteristics of the specimens. Significant difference was determined (p=0.05) between physical and technological properties, and surface roughness parameters (Ra, Rz, Ry, Rq) for three temperatures and three durations of heat treatment. Based on the findings in this study, the results showed that density, swelling, compression strength, Janka-hardness and surface roughness values decreased with increasing treatment temperature and treatment times. Increase in temperature and duration further diminished technological strength values of the wood specimens. Camiyani Black Pine wood could be utilized by using proper heat treatment techniques without any losses in strength values in areas where working, stability, and surface smoothness, such as in window frames, are important factors.     

Key parameters controlling stiffness variability within trees: a multiscale experimental–numerical approach

Microstructural properties of wood vary considerably within a tree. Knowledge of these properties and a better understanding of their relationship to the macroscopic mechanical performance of wood are crucial to optimize the yield and economic value of forest stocks. This holds particularly for the end-use requirements in engineering applications. In this study the microstructure–stiffness relationships of Scots pine are examined with a focus on the effects of the microstructural variability on the elastic properties of wood at different length scales. For this purpose, we have augmented microstructural data acquired using SilviScan-3? (namely wood density, cell dimensions, earlywood and latewood proportion, microfibril angle) with local measurements of these quantities and of the chemical composition derived from wide-angle X-ray scattering, light microscopy, and thermogravimetric analysis, respectively. The stiffness properties were determined by means of ultrasonic tests at the clear wood scale and by means of nanoindentation at the cell wall scale. In addition, micro-mechanical modeling was applied to assess the causal relations between structural and mechanical properties and to complement the experimental investigations. Typical variability profiles of microstructural and mechanical properties are shown from pith to bark, across a single growth ring and from earlywood to latewood. The clear increase of the longitudinal stiffness as well as the rather constant transverse stiffness from pith to bark could be explained by the variation in microfibril angle and wood density over the entire radial distance. The dependence of local cell wall stiffness on the local microfibril angle was also demonstrated. However, the local properties did not necessarily follow the trends observed at the macroscopic scale and exhibited only a weak relationship with the macroscopic mechanical properties. While the relationship between silvicultural practice and wood microstructure remains to be modeled using statistical techniques, the influence of microstructural properties on the macroscopic mechanical behavior of wood can now be described by a physical model. The knowledge gained by these investigations and the availability of a new micromechanical model, which allows transferring these findings to non-tested material, will be valuable for wood quality assessment and optimization in timber engineering.     

Laccase mediator systems for eco-friendly production of medium-density fiberboard (MDF) on a pilot scale: physicochemical analysis of the reaction mechanism

Increasing prices of petrochemical resins and possible harmful formaldehyde emissions from conventionally produced wood composites have resulted in increased interest in enzymatic binder systems as environmentally friendly alternatives for gluing lignocellulosic products. In this study, laccase mediator systems (LMSs) were used to activate lignin on wood fiber surfaces in the pilot-scale production of medium-density fiberboard (MDF) using a dry process. Three different mediators were applied: 4-hydroxybenzoic acid (HBA), 1-hydroxybenzotriazole (HBT), and acetosyringone (AS) of which HBA performed best. The mechanical properties of the manufactured boards produced with thermomechanical pulp (TMP) fibers, laccase, and HBA fulfilled all required European standards for wood-based panels. Oxygen consumption rates of the different LMSs and (13)C NMR spectroscopy results for treated TMP fibers were obtained for qualitative and quantitative analysis of lignin activation. The results show that reactions were most effective within the first 30 min of incubation. Oxygen consumption was fastest and highest for the LMS using HBA. (13)C NMR spectroscopy indicated the highest decrease of aromatic groups in the wood fiber lignin with this LMS. The data correlated well with the quality of the MDF. The required enzymatic reaction times allowed direct integration of the LMS into standard MDF production techniques. The results indicate that application of LMSs has a high potential for environmentally friendly MDF production.     

Developments in Wood and Packaging Materials Life Cycle Inventories in ecoinvent (9 pp)

Goal, Scope and Background This paper gives an overview on how the wood and packaging material production is inventoried in ecoinvent. Packaging materials have been a very important topic in the area of Life Cycle Assessment for more than twenty years. Wood is the most important renewable material and regenerative fuel used worldwide, and an important raw material for paper / board. Several methodological problems arising when inventorying wood for material and energetic uses in a generic database are discussed in more detail. Within the ecoinvent project, the Swiss data base for life cycle inventory data, two reports are dedicated to these two important topics – report No. 9 for wood and report No. 11 for packaging materials. Methods The whole wood chain has been modeled in a consistent way. This allows one to use this data for LCAs of building materials, bioenergy or paper production. The data represent average technologies used in Central Europe in the year 2000. A revenue-based co-product allocation approach is used for the different outputs. Correction factors are introduced for the consistent modeling of mass-based, material inherent wood properties such as solar energy, carbon uptake and land use. For packaging materials, the datasets represent European average data for the most often used materials as well as specific datasets for the production of actual packaging boxes and containers.Results and Discussion For wood, revenue-based allocation and the use of the correction factors for mass-related wood properties are shown and explained. For packaging materials, the importance of the raw material wood to the total load is shown. Furthermore trends in the data inventories for board packaging materials over the last two decades are discussed: mainly due to the increased comprehensiveness of the data, higher cumulative emissions can be observed. Conclusion For wood, the database ecoinvent provides consistent datasets for the entire chain from forestry to intermediate products such as timber, different types of wood-based boards, chips, pellets, etc. For packaging materials, the number of datasets of basic materials has been extended. A modular concept for actual packaging container datasets allows the user an easy modeling of various types of packaging containers/boxes. In the area of paper and board, a comprehensive database for the production of various types of pulp, paper and board is provided, which is representative for the average European production situation. Outlook Since wood is only limited and representative data for Europe is therefore not included, an update in the near future would be reasonable. Possible further extensions in the future could include various, final wooden products. For the data on paper/board, different levels of quality are observed, requiring a selective up-date of these data. Future extensions could include datasets for the import of pulp from overseas – especially from South America and Canada.     

Densification of Thermally Treated Energy Cane and Napier Grass

Densification of thermally treated energy crops by torrefaction is required to increase the bulk density and to reduce the handling, transport, and storage cost for bioenergy applications. In this study, we investigated the densification characteristics of thermally treated energy cane and napier grass grown on marginal lands at various applied forces and binder levels. The addition of starch (0, 10, and 15%) and lignosulfonate (0, 5, and 10%) was examined to enhance the strength and durability of raw and torrefied briquettes, respectively. Although the use of starch binder relatively increased the bulk density, it did not improve the hardness and durability of untreated energy crop briquettes. The addition of 10% lignosulfonate binder increased the torrefied briquette density of up to 11% for energy cane and up to 38% for napier grass and decreased the compression energy by up to 35% for both samples. Moreover, the hardness (compressive resistance) was tripled, and the durability was relatively improved for both torrefied briquettes. The increase in applied force not only increased the bulk density but also increased the specific energy required for densification. However, there was no substantial change in hardness and durability when the compression force was increased from 15 to 20 kN for all samples. In overall, densification of thermally treated energy crops is required, and the quality of the briquettes can be improved by the use of appropriate binders for efficient handling, transport, and storage.     

Composite boards from guar and sorghum (Dura) stalks

Laboratory trials were carried out to determine the suitability of guar and sorghum stalks from Sudan as basic materials for composite insulation boards manufacture using cement as binder. Lignocellulosic material-to-cement ratios of 1:15 and 1:2 were used. The results show that these raw materials could successfully be used for insulation boards, with density of 530–700 kg/m³, satisfactory strength, and very good heat-insulation properties making them suitable for building.     

Worldwide correlations of mechanical properties and green wood density

? Premise of the study: The density of wood is highly correlated with the ability of stems and roots to resist bending or twisting, which is important for evaluating the mechanical behavior of trees. It also provides a measure of carbon storage, which is an important variable in modeling ecosystem processes and tree construction costs. However, most measurements of the density and mechanical properties of wood have little direct bearing on understanding the biomechanics of living plants because they are based on kiln- or air-dried samples. ? Methods: Here, we present and analyze the relationships between four important mechanical properties (Young's modulus, the modulus of rupture, and the maximum strength in shearing and in compression) and the density of green wood (i.e., wood at 50% moisture content) from a worldwide, taxonomically broad spectrum of 161 species. ? Key results: These data indicate that each of the mechanical properties disproportionately increases across species with increasing green wood density, i.e., stems composed of denser green wood are disproportionately stiffer and stronger than stems with equivalent cross-sections composed of less dense green wood. ? Conclusions: Although denser wood may have a higher carbon construction cost, the mechanical benefits of denser woods likely outweigh the extra cost.     

Effects of nanowollastonite on biological resistance of particleboard made from wood chips and chicken feather against Antrodia vaillantii

The effect of wollastonite nanofibers (NW) on biological resistance of particleboard, made from wood chips and chicken-feather fibers (CF), against Antrodia vaillantii was studied. 10% of NW, as well as 5 and 10% of CF, were applied to the particleboard-matrix based on the dry weight of wood chips. Then, as a complimentary study, 10% wood fibers were also added to the wood chips; totaling, 10 mixing treatments. Specimens were prepared and mass loss (ML) values were measured in accordance with the EN 113 specifications. Results indicated that the highest ML (37%) occurred in the control treatment without NW- or CF-content; the lowest ML was seen in panels with 10% of NW, CF, and wood fibers (2.5%). NW substantially decreased ML in all mixing ratios. CF also showed a significant decreasing effect on ML. No significant correlation was found between ML values with any of physical and mechanical properties; however, high significant correlations were found between most of the mechanical properties. It is concluded that NW may be considered an effective filler in wood-composite industry to increase the durability against fungal attack; however, more studies should first be conducted on different fungi and wood and wood-composite materials to finalize this conclusion.     

Patterns and determinants of wood physical and mechanical properties across major tree species in China

The physical and mechanical properties of wood affect the growth and development of trees, and also act as the main criteria when determining wood usage. Our understanding on patterns and controls of wood physical and mechanical properties could provide benefits for forestry management and bases for wood application and forest tree breeding. However, current studies on wood properties mainly focus on wood density and ignore other wood physical properties. In this study, we established a comprehensive database of wood physical properties across major tree species in China. Based on this database, we explored spatial patterns and driving factors of wood properties across major tree species in China. Our results showed that(i) compared with wood density, air-dried density, tangential shrinkage coefficient and resilience provide more accuracy and higher explanation power when used as the evaluation index of wood physical properties.(ii) Among life form, climatic and edaphic variables, life form is the dominant factor shaping spatial patterns of wood physical properties, climatic factors the next, and edaphic factors have the least effects, suggesting that the effects of climatic factors on spatial variations of wood properties are indirectly induced by their effects on species distribution.     

Contributions of polystyrene to the mechanical properties of blended mixture of old newspaper and wood pulp

Composites from recycled newspaper would result in the effective use of the waste product which is currently burned or land-filled, as well as potential reduction in the cost of manufactured composite. In this work, old newspaper (ONP) together with yellowish wood pulp and waste polystyrene from packaging were used to produce composite. The technique studied in this work is an alternative to the conventional melt compounding and was expected to provide efficient wetting of fibers by the polymer. Polystyrene was grafted with acrylonitrile, ethylmethacrylate and butylmethacrylate, respectively, using benzoyl peroxide as an initiator. The amount of polystyrene to monomer is 1:0.75 and to initiator is 1:1. The grafted copolymers were characterized using thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). Different ratios of waste polystyrene or grafted waste polystyrene were mixed with a blend of old newsprint and wood pulp to form composites. The mechanical properties of these composites as well as water uptake were studied. The tensile properties of the prepared composites did not show essential improvement, except for the modulus of elasticity. Scanning electron microscopy indicate that composites with grafted polystyrene showed more homogeneity than the composite with polystyrene and also than blank, so the grafted polymer is distributed very well improving the mechanical properties of the composites. Strong adhesion between the fiber and grafted polymer was found.     

Mould susceptibility of Scots pine (Pinus sylvestris L.) sapwood: Impact of drying,thermal modification,and copper-based preservative

The development of mould on wood surfaces depends on several factors. Although mould does not affect the mechanical properties of wood, it greatly reduces the aesthetic value of wood such as the sapwood of Scots pine (Pinus sylvestris L.), which is very prone to mould. In addition, adverse health effects of mould on humans are a great concern. Different types of dried and treated wood were used to observe whether they had enhanced durability against mould following an accelerated laboratory test method in a climate chamber. Samples were green, air-dried, industrially thermally modified, treated with copper-based preservative, and kiln-dried wood, which were tested within a single test run. The test produced the following main results: The thermal modification increased the durability of the wood, and the protective effectiveness of alternative treatments was comparable to that of commercially available copper-based treatment. However, the initial moisture content of the samples during mould exposure had a great influence on the onset of mould growth. The risk of mould susceptibility of industrial kiln-dried lumber can be reduced by drying using the double-layering technique and planing off the nutrient enriched evaporation surfaces.     

Effect of Pyrolysis Temperature on Chemical and Surface Properties of Biochar of Rapeseed (Brassica napus L.)

The biochar is an important carbon-rich product that is generated from biomass sources through pyrolysis. Biochar (charcoal) can be both used directly as a potential source of solid biofuels and as soil amendments for barren lands. The aim of this study was investigate influence of pyrolysis temperature on the physicochemical properties and structure of biochar. The biochars were produced by pyrolysis of rapeseed (Brassica napus L.) using a fixed-bed reactor at different pyrolysis temperatures (400–700°C). The produced biochars were characterized by proximate and elemental analysis, Brunauer–Emmett–Teller (BET) surface area, particle size distributions, scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy. The results showed that both chemical and surface properties of the biochars were significantly affected by the pyrolysis temperature. Aromatic hydrocarbons, hydroxyl and carbonyl compounds were the majority components of the biochar. The biochar obtained at 700°C had a high fixed carbon content (66.16%) as well as a high heating value, and therefore it could be used as solid fuel, precursor in the activated carbons manufacture (specific surface area until 25.38 m² g^?1), or to obtain category-A briquettes.