Microalgal industry in China: challenges and prospects

Over the past 15 years, China has become the major producer of microalgal biomass in the world. Spirulina (Arthrospira) is the largest microalgal product by tonnage and value, followed by Chlorella, Dunaliella, and Haematococcus, the four main microalgae grown commercially. China’s production is estimated at about two-thirds of global microalgae biomass of which roughly 90 % is sold for human consumption as human nutritional products (‘nutraceuticals’), with smaller markets in animal feeds mainly for marine aquaculture. Research is also ongoing in China, as in the rest of the world, for other high-value as well as commodity microalgal products, from pharmaceuticals to biofuels and CO₂ capture and utilization. This paper briefly reviews the main challenges and potential solutions for expanding commercial microalgae production in China and the markets for microalgae products. The Chinese Microalgae Industry Alliance (CMIA), a network founded by Chinese microalgae researchers and commercial enterprises, supports this industry by promoting improved safety and quality standards, and advancement of technologies that can innovate and increase the markets for microalgal products. Microalgae are a growing source of human nutritional products and could become a future source of sustainable commodities, from foods and feeds, to, possibly, fuels and fertilizers.     

燃料乙醇非粮化——我国发展纤维乙醇的挑战与对策

在分析国内外燃料乙醇发展状况的基础上阐述了以非粮原料木质纤维素生产燃料乙醇的重要性,着重论述了发展纤维素燃料乙醇所面临的发展机遇和技术挑战,同时对我国纤维乙醇的产业化发展提出了建议。     

Phycoremediation coupled production of algal biomass,harvesting and anaerobic digestion: Possibilities and challenges

Biogas produced from anaerobic digestion is a versatile and environment friendly fuel which traditionally utilizes cattle dung as the substrate. In the recent years, owing to its high content of biodegradable compounds, algal biomass has emerged as a potential feedstock for biogas production. Moreover, the ability of algae to treat wastewater and fix CO₂ from waste gas streams makes it an environmental friendly and economically feasible feedstock. The present review focuses on the possibility of utilizing wastewater as the nutrient and waste gases as the CO₂ source for algal biomass production and subsequent biogas generation. Studies describing the various harvesting methods of algal biomass as well as its anaerobic digestion have been compiled and discussed. Studies targeting the most recent advancements on biogas enrichment by algae have been discussed. Apart from highlighting the various advantages of utilizing algal biomass for biogas production, limitations of the process such as cell wall resistivity towards digestion and inhibitions caused due to ammonia toxicity and the possible strategies for overcoming the same have been reviewed. The studies compiled in the present review indicate that if the challenges posed in translating the lab scale studies on phycoremediation and biogas production to pilot scale are overcome, algal biogas could become the sustainable and economically feasible source of renewable energy.     

Microalgal triacylglycerols as feedstocks for biofuel production: perspectives and advances

Microalgae represent an exceptionally diverse but highly specialized group of micro-organisms adapted to various ecological habitats. Many microalgae have the ability to produce substantial amounts (e.g. 20–50% dry cell weight) of triacylglycerols (TAG) as a storage lipid under photo-oxidative stress or other adverse environmental conditions. Fatty acids, the building blocks for TAGs and all other cellular lipids, are synthesized in the chloroplast using a single set of enzymes, of which acetyl CoA carboxylase (ACCase) is key in regulating fatty acid synthesis rates. However, the expression of genes involved in fatty acid synthesis is poorly understood in microalgae. Synthesis and sequestration of TAG into cytosolic lipid bodies appear to be a protective mechanism by which algal cells cope with stress conditions, but little is known about regulation of TAG formation at the molecular and cellular level. While the concept of using microalgae as an alternative and renewable source of lipid-rich biomass feedstock for biofuels has been explored over the past few decades, a scalable, commercially viable system has yet to emerge. Today, the production of algal oil is primarily confined to high-value specialty oils with nutritional value, rather than commodity oils for biofuel. This review provides a brief summary of the current knowledge on oleaginous algae and their fatty acid and TAG biosynthesis, algal model systems and genomic approaches to a better understanding of TAG production, and a historical perspective and path forward for microalgae-based biofuel research and commercialization.     

Bioconversion of lignocellulosic biomass to hydrogen: Potential and challenges

No comprehensive review on the bioconversion of lignocellulosic biomass to hydrogen is presented. This paper provides an up-to-date review on recent research development in biotechnology-based lignocellulosic biomass-to-H₂ conversion. Bioconversion of lignocellulosic prehydrolysate, hydrolysate or cellulose to hydrogen was discussed in terms of the involved microorganisms and the bioaugmentation tactics. To achieve fully the utilization of biomass, the integrated approaches composed of coupled dark–photo fermentation and the dark fermentation and bioelectrohydrogenesis were sketched. Additionally, this review sheds light on the perspectives on the lignocellulosic biomass conversion to hydrogen, and on the scientific and technical challenges faced for the lignocelluloses bioconversion.     

Microalgal biomass production and on-site bioremediation of carbon dioxide, nitrogen oxide and sulfur dioxide from flue gas using Chlorella sp. cultures

The growth and on-site bioremediation potential of an isolated thermal- and CO?-tolerant mutant strain, Chlorella sp. MTF-7, were investigated. The Chlorella sp. MTF-7 cultures were directly aerated with the flue gas generated from coke oven of a steel plant. The biomass concentration, growth rate and lipid content of Chlorella sp. MTF-7 cultured in an outdoor 50-L photobioreactor for 6 days was 2.87 g L?1 (with an initial culture biomass concentration of 0.75 g L?1), 0.52 g L?1 d?1 and 25.2%, respectively. By the operation with intermittent flue gas aeration in a double-set photobioreactor system, average efficiency of CO? removal from the flue gas could reach to 60%, and NO and SO? removal efficiency was maintained at approximately 70% and 50%, respectively. Our results demonstrate that flue gas from coke oven could be directly introduced into Chlorella sp. MTF-7 cultures to potentially produce algal biomass and efficiently capture CO?, NO and SO? from flue gas.     

Microalgal polysaccharide production for the conditioning of agricultural soils

Summary Two species of mucilaginous green algae,Chlamydomonas mexicana andC. sajao, were evaluated forin situ production of polysaccharides in untilled samples of selected agricultural soils. Greenhouse experiments indicated that the moisture content of the soils must be maintained near 100% of field capacity to permit growth of the algae. The algae increased the polysaccharide content of the uppermost 2 mm of soil by 20% to 129%, but in only 3 treatments out of 12 was there any significant increase in soil polysaccharide content at the 3–8 millimeter depth. More than 99% of the algal cells and most of the polysaccharide produced by the algae remained in the top 2 millimeters of soil. The results suggest that although these algae can increase the polysaccharide content of the uppermost strata, where soil crust formation may present problems in agriculture, frequent irrigation is necessary to maintain algal growth. Tillage would be necessary to incorporate the algal polymers for soil conditioning at depths greater than 2 millimeters.     

Microalgal lipids: biochemistry and biotechnology

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Microalgal biofactories: a promising approach towards sustainable omega-3 fatty acid production

ABSTRACT: Omega-3 fatty acids eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA) provide significant health benefits and this has led to an increased consumption as dietary supplements. Omega-3 fatty acids EPA and DHA are found in animals, transgenic plants, fungi and many microorganisms but are typically extracted from fatty fish, putting additional pressures on global fish stocks. As primary producers, many marine microalgae are rich in EPA (C20:5) and DHA (C22:6) and present a promising source of omega-3 fatty acids. Several heterotrophic microalgae have been used as biofactories for omega-3 fatty acids commercially, but a strong interest in autotrophic microalgae has emerged in recent years as microalgae are being developed as biofuel crops. This paper provides an overview of microalgal biotechnology and production platforms for the development of omega-3 fatty acids EPA and DHA. It refers to implications in current biotechnological uses of microalgae as aquaculture feed and future biofuel crops and explores potential applications of metabolic engineering and selective breeding to accumulate large amounts of omega-3 fatty acids in autotrophic microalgae.     

Microalgal bioreactors: Challenges and opportunities

Cultivating and harvesting of products from microalgae has led to increasing commercial interest in their use for producing valuable substances for food, feed, cosmetics, pharmaceuticals, and biodiesel, as well as for mitigation of pollution and rising CO₂ in the environment. This review outlines different bioreactors and their current status, and points out their advantages and disadvantages. Compared with open‐air systems, there are distinct advantages to using closed systems, but technical challenges still remain. In view of potential applications, development of a more controllable, economical, and efficient closed culturing system is needed. Further developments still depend on continued research in the design of photobioreactors and break‐throughs in microalgal culturing technologies.     

Microalgal cultivation in porous substrate bioreactor for extracellular polysaccharide production

Netrium digitus is a representative of the species-rich class Zygnematophyceae (Streptophyta). Its intensive extracellular polysaccharide (EPS) production makes this alga interesting for biotechnological applications with a focus on cosmetics and food additives. Quantitative data on growth and EPS production in suspension and, for the first time, in immobilized culture using lab-scale porous substrate bioreactors, so-called Twin-Layer (TL) systems, is presented. It is shown that the cell as well as the EPS dry weight content is increased at least sixfold in immobilized compared to suspension culture. Due to the high amount of EPS, the biofilms reach a thickness of more than 8 mm after 27 days at 70 μmol photons m^?2 s^?1 and with 1.5% CO₂ supply. Frequent exchange of the growth medium results in a linear cell biomass increase of 2.02?±?0.09 g m^?2 growth area day^?1 compared to 2.99?±?0.09 g m^?2 day^?1, when the medium is not exchanged. Under this mode of cultivation, the EPS production is lower and a final concentration of 12.18?±?1.25 g m^?2 compared to 20.76?±?0.85 g m^?2, when medium was exchanged, is reached. It is clearly demonstrated that the relatively slow growing, but excessively EPS producing, microalgal species N. digitus can be grown in porous substrate bioreactors and that this culturing technique is a promising alternative to suspension culture for the Zygnematophyceae.     

Microalgal production — A close look at the economics

Worldwide, microalgal biofuel production is being investigated. It is strongly debated which type of production technology is the most adequate. Microalgal biomass production costs were calculated for 3 different micro algal production systems operating at commercial scale today: open ponds, horizontal tubular photobioreactors and flat panel photobioreactors. For the 3 systems, resulting biomass production costs including dewatering, were 4.95, 4.15 and 5.96 € per kg, respectively. The important cost factors are irradiation conditions, mixing, photosynthetic efficiency of systems, medium- and carbon dioxide costs. Optimizing production with respect to these factors, a price of € 0.68 per kg resulted. At this cost level microalgae become a promising feedstock for biodiesel and bulk chemicals.

Summary

Photobioreactors may become attractive for microalgal biofuel production.     

Microalgal proteins: a new source of raw material for production of plywood adhesive

Microalgae have attracted increasing interests due to their potential as an alternative to land crops to produce renewable fuels, chemicals, foods, and personal care products. In this study, we demonstrate the feasibility of producing type II plywood adhesive using total proteins extracted from Spirulina platensis and Chlamydomonas reinhardtii. Denaturation with NaOH and chemical cross-linking improved tensile strength and water resistance of the adhesive. Among the three aldehydes tested, glyoxal was found to be the best cross-linker. The optimum concentration of NaOH was approximately 50 mM and of glyoxal was 2 % (w/w). Glyoxal (2 % w/w) improved the tensile strength of plywood samples up to 55, 270, and 650 % of dry, soak/dry, and soak/dry (60 °C), respectively, for S. platensis proteins. Increase in hot pressing temperature and time also improved tensile strength. The optimum hot pressing conditions were 120 °C for 5 min after 10 min assembling time. Of the two algae sources tested, C. reinhardtii UTEX 2337 proteins had better adhesive strength and water resistance than S. platensis proteins and showed comparable adhesive properties to soy proteins. Notably, bioadhesives made from both algal proteins had lower viscosity than soy proteins. This feature should allow easier spreading of adhesive on wood surfaces and deeper penetration into veneers. Our results suggest that algal proteins are a promising resource for the production of bioadhesive for type II plywood.     

Recombinant therapeutic proteins: production platforms and challenges

Since the approval of insulin in 1982, more than 120 recombinant drug substances have been approved and become available as extremely valuable therapeutic options. Exact copying of the most common human form is no longer a value per se, as challenges, primarily related to the pharmacokinetics of artificial recombinant drugs, can be overcome by diverging from the original. However, relatively minor changes in manufacturing or packaging may impact safety of therapeutic proteins. A major achievement is the development of recombinant proteins capable of entering a cell. Such drugs open up completely new opportunities by targeting intracellular mechanisms or by substituting intracellularly operating enzymes. Concerns that protein variants would cause an intolerable immune response turned out to be exaggerated. Although most recombinant drugs provoke some immune response, they are still well tolerated. This knowledge might result in a change in attitude towards antibody formation, i.e., neutralizing antibody activity (in vitro) may be overcome by dosing consistently on the basis of antibody titers and not only on body weight. As with other drugs, efficacy and safety of therapeutic proteins have to be demonstrated in clinical studies, and superiority over available products has to be proven instead of just claimed.     

Microalgal hydrogen production: prospects of an essential technology for a clean and sustainable energy economy

Modern energy production is required to undergo a dramatic transformation. It will have to replace fossil fuel use by a sustainable and clean energy economy while meeting the growing world energy needs. This review analyzes the current energy sector, available energy sources, and energy conversion technologies. Solar energy is the only energy source with the potential to fully replace fossil fuels, and hydrogen is a crucial energy carrier for ensuring energy availability across the globe. The importance of photosynthetic hydrogen production for a solar-powered hydrogen economy is highlighted and the development and potential of this technology are discussed. Much successful research for improved photosynthetic hydrogen production under laboratory conditions has been reported, and attempts are underway to develop upscale systems. We suggest that a process of integrating these achievements into one system to strive for efficient sustainable energy conversion is already justified. Pursuing this goal may lead to a mature technology for industrial deployment.     

Ethanol production from biomass: technology and commercialization status

Owing to technical improvements in the processes used to produce ethanol from biomass, construction of at least two waste-to-ethanol production plants in the United States is expected to start this year. Although there are a number of robust fermentation microorganisms available, initial pretreatment of the biomass and costly cellulase enzymes remain critical targets for process and cost improvements. A highly efficient, very low-acid pretreatment process is approaching pilot testing, while research on cellulases for ethanol production is expanding at both enzyme and organism level.     

Energy production from biomass (Part 1): Overview of biomass

The use of renewable energy sources is becoming increasingly necessary, if we are to achieve the changes required to address the impacts of global warming. Biomass is the most common form of renewable energy, widely used in the third world but until recently, less so in the Western world. Latterly much attention has been focused on identifying suitable biomass species, which can provide high-energy outputs, to replace conventional fossil fuel energy sources. The type of biomass required is largely determined by the energy conversion process and the form in which the energy is required. In the first of three papers, the background to biomass production (in a European climate) and plant properties is examined. In the second paper, energy conversion technologies are reviewed, with emphasis on the production of a gaseous fuel to supplement the gas derived from the landfilling of organic wastes (landfill gas) and used in gas engines to generate electricity. The potential of a restored landfill site to act as a biomass source, providing fuel to supplement landfill gas-fuelled power stations, is examined, together with a comparison of the economics of power production from purpose-grown biomass versus waste-biomass. The third paper considers particular gasification technologies and their potential for biomass gasification.