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1.
A pilot scale airlift reactor with multiple net draft tubes was developed to improve oxygen transfer in the reactor. The reactor was 0.29 m in diameter and 2 m height. A steadystate sulfite oxidation method was applied to determine an overall volumetric mass transfer coefficient. Oxygen transfer of the proposed airlift reactor can be 60–100% higher than that of bubble columns under the same operating conditions.List of Symbols C * mol·dm–3 saturated concentration of dissolved oxygen - C L mol·dm–3 bulk concentration of dissolved oxygen - G mol/min nitrogen flow rate - k L a hr–1 the volumetric gas-liquid mass transfer coefficient - Mo 2 g/mol molecular weight of oxygen - OTR g/min the oxygen transfer rate - U g cm/s superficial air velocity - V L dm3 volume of the liquid phase - in oxygen mole ratio in the inlet gas - out oxygen mole ratio in the outlet gas  相似文献   

2.
Despite the increasing importance of airlift fermentors, very little published information is available on how the geometric configurations of the draft tubes and the air-sparging system affect the mixing and oxygen transfer characteristics of the fermentor. A 14-L air-lift fermentor was designed and build with a fixed liquid height to diameter ratio of 1.5 utilizing four equally spaced air jets at the bottom. Two jet orifice sizes were used, 1.27 and 3.81 mm i.d., and for each jet size the following four geometric configurations were used: Single inner concentric draft tube, single outer concentric draft tube, two concentric draft tubes, and no draft tubes where the fermentor was operated as a shallow bubble column. It was found that the presence of draft tubes stabilized liquid circulation patterns and gave systemically higher mixing times than those obtained in the absence of draft tubes. In addition, the double draft tube geometry resulted in higher mixing times than the single draft tubes. For the power unit volume range 20 to about 250 W/m3 the larger 3.81-mm orifices gave systemically higher kL a values than the smaller 1.27-mm i.d. orifices. At 200 W/m3 the use of a single outer draft tube with the 3.81-mm orifices resulted in 94% increase in kL a values over that obtained with no draft tubes. However, the effect of draft tube geometry on kL a values when the 1.27-mm orifices were used was not significant. The air bubble formation characteristics at the jet orifices were found to be different, which reflected the differences observed in mass transfer and mixing characteristics. The power economy for oxygen transfer was found to be depend strongly on the orifice size and less on the geometric configuration of draft tubes.  相似文献   

3.
Hydrodynamic and oxygen transfer comparisons were made between two ring sparger locations, draft tube and annulus, in a concentric pilot scale airlift reactor with a baker's yeast suspension. Sectional hydrodynamic measurements were made and a mobile DOT probe was used to characterise the oxygen transfer performance through the individual sections of the reactor. The hydrodynamic performance of the reactor was improved by using a draft tube ring sparger rather than the annulus ring sparger. This was due to the influence of the ratio of the cross sectional area of the downcomer and riser (A D/AR) in conjunction with the effect of liquid velocity and a parameter,C 0, describing the distribution of the liquid velocity and gas holdup across the riser on the bubble coalescence rates. The mixing performance of the reactor was dominated by the frequency of the passage of the broth through the end sections of the reactor. An optimum liquid height above the draft tube, for liquid mixing was demonstrated, above which no further improvement in mixing occurred. The liquid velocity and degree of gas entrainment showed little dependency on top section size for both sparger configurations. Extreme dissolved oxygen heterogeneity was demonstrated around the vessel with both sparger configurations and was shown to be detrimental to the oxygen uptake rate of the baker's yeast. Dissolved oxygen tensions below 1% air saturation occurred along the length of the riser and then rose in the downcomer. The greater oxygen transfer rate in the downcomer than in the riser was caused by the combined effects of a larger slip velocity in the downcomer which enhancedk La and gas residence time, high downcomer gas holdup, and the change in bubble size distribution between the riser and downcomer. The position of greatest oxygen transfer rate in the downcomer was shown to be affected by the reactor from the influence on downcomer liquid linear velocity. UCL is the Biotechnology and Biological Sciences Research Council sponsored Advanced Centre for Biochemical Engineering and the Council's support is greatly acknowledged.  相似文献   

4.
Summary A new, fast method is described to determine kLa either off-line, or on-line during animal-cell cultivation. Since it does not need the equilibrium concentration of oxygen in the liquid phase (C*), it is not required to await a new steady state. Furthermore, the results do not depend on the calibration value of the dissolved-oxygen probe. The method yielded accurate values for kLa, both for an oxygen-consuming and a non-consuming system.Nomenclature C L Dissolved-oxygen concentration [mol·m-3] - C * C L in equilibrium with the oxygen concentration in the gas phase [mol·m-3] - C L, Equilibrium oxygen concentration at stationary conditions [mol·m-3] - kLa Volumetric oxygen transfer coefficient [s-1] - r Specific oxygen consumption of biomass [mol·cell-1·s-1] - X Cell concentration [cells·m-3] - t Time [s] - Noise of dissolved-oxygen probe [mol·m-3] - Absolute error of kLa-measurement [s-1]  相似文献   

5.
A previous three phase fluidized sand bed reactor design was improved by adding a draft tube to improve fluidization and submerged effluent tubes for sand separation. The changes had little influence on the oxygen transfer coefficients(K L a), but greatly reduced the aeration rate required for sand suspension. The resulting 12.5 dm3 reactor was operated with 1 h liquid residence time, 10.2dm3/min aeration rate, and 1.7–2.3 kg sand (0.25–0.35 mm diameter) for the degradation of phenol as sole carbon source. The K La of 0.015 s–1 gave more than adequate oxygen transfer to support rates of 180g phenol/h · m3 and 216 g oxygen/h · m3. The biomass-sand ratios of 20–35 mg volatiles/g gave estimated biomass concentrations of 3–6 g volatiles/dm3. Offline kinetic measurements showed weak inhibition kinetics with constants ofK s=0.2 mg phenol/dm3, K o2=0.5 mg oxygen/dm3 and KinI= 122.5 mg phenol/dm3. Very small biofilm diffusion effects were observed. Dynamic experiments demonstrated rapid response of dissolved oxygen to phenol changes below the inhibition level. Experimentally simulated continuous stagewise operation required three stages, each with 1 h residence time, for complete degradation of 300 mg phenol/dm3 · h.  相似文献   

6.
A pilot scale airlift reactor with multiple net draft tubes was developed. The reactor, 29?cm in diameter and 300?cm height, had four modules of double net draft tubes. Bubble size, bubble number, gas holdup, and volumetric mass transfer coefficient were measured under different superficial air velocities. The air velocity had little effect on bubble size but had significant influence on bubble number. A bubble column was also investigated for comparison. The airlift reactor had a higher gas holdup and volumetric mass transfer coefficient than those in the bubble column. The draft tubes in the airlift reactor substantially improved the reactor performance.  相似文献   

7.
Cultivation of Brevibacterium divaricatum for glutamic acid production in an airlift reactor with net draft tube was developed. Cell concentration gave an index for adding penicillin G. On-line estimation of total sugar concentration yielded an identified model which was used for determination of the substrate addition. Fermentation for glutamic acid production requires high oxygen concentration in the broth. The proposed reactor has the capability to provide sufficient oxygen for the fermentation. Since the reactor is suitable for fed-batch culture, the cultivation of B. divaricatum for glutamic acid production in the proposed reactor is successfully carried out.List of Symbols a system parameter - b system parameter - C c,in mole fraction carbon dioxide in the gas inlet - C c,out mole fraction carbon dioxide in the gas outlet - C L mole/dm3 oxygen concentration in liquid phase - C L * mole/dm3 saturated oxygen concentration in liquid phase - C 0,in mole fraction of oxygen in the gas inlet - C 0,out mole fraction of oxygen in the gas outlet - CPR mole/h/dm3 carbon dioxide production rate based on total broth - E(t) error signal - F in mole/h inlet gas flow rate - k 1 constant defined by Eq. (4) - k 2 constant defined by Eq. (5) - k L a 1/h volumetric mass transfer coefficient of gas-liquid phase - OUR mole/h/dm3 oxygen uptake rate based on total broth - P atm pressure in the reactor - t h time - TS c g total sugar consumption - TS s g/dm3 set point of total sugar concentration - TS * g/dm3 reference value of total sugar concentration - TS(t) g/dm3 total sugar concentration in the broth at timet - u(t) cm3/min feed rate at timet - V dm3 total broth volume - VVM (dm3/min)/dm3 flow rate per unit liquid volume - a negative constant defined by Eq. (7)  相似文献   

8.
An airlift reactor with double net draft tubes was developed. A sparger was located between the two draft tubes. The draft tubes had a significant effect on breaking bubbles into smaller ones. The assessment of the reactor performance was based on gas holdup, mixing time, and volumetric mass transfer coefficient. The proposed reactor had higher gas holdup and volumetric mass transfer coefficient, and lower mixing time in comparison with those of the bubble column. Application of the proposed reactor to fermentation of Saccharomyces cerevisiae demonstrated that the cultivation time was significantly shortened.  相似文献   

9.
Liquid-phase dispersion in an airlift reactor with a net draft tube was considered. Four net tubes with different ratios of draft tube to reactor diameters and superficial air velocities ranged from zero to 6.05 cm/s were investigated. The sparger was a porous plate. The parameter of the dispersion effect, axial dispersion coefficient, was characterized by measuring the residence time distribution in the liquid phase with single-pulse tracer input. The values of the dispersion coefficient of the proposed airlift reactor were much higher than those of the bubble column under the same operating conditions.  相似文献   

10.
The culture of Saussurea medusa cell were cultured in an internal loop airlift bioreactor with sifter draft tube (ILABSDT) was investigated. Under the optimal culture conditions, which were inoculation size 1.5 g(d.m.) dm−3, aeration rate 0.3 dm3(air) dm−3(medium) min−1, and 14 mesh sifter holes, the maximum biomass, syringin content and syringin production reached 11.7 g(d.m.) dm−3, 17.7 mg g−1 and 206.6 mg dm−3, respectively. Among cell cultures in shake flask, bubble column bioreactor and ILABSDT, ILABSDT had the highest syringin productivity and reached 12.41 mg dm−3 d−1.  相似文献   

11.
Summary Cell recovery by means of continuous flotation of the Hansenula polymorpha cultivation medium without additives was investigated as a function of the cultivation conditions as well as of the flotation equipment construction and flotation operational parameters. The cell enrichment and separation is improved at high liquid residence times, high aeration rates, small bubble sizes, increasing height of the aerated column, and diameter of the foam column. Increasing cell age and cultivation with nitrogen limitation reduce the cell separation.Symbols CP cell mass concentration in medium g·l–1 - CR cell mass concentration in residue g·l–1 - CS cell mass concentration in foam liquid g·l–1 - V equilibrium foam volume cm3 - V gas flow rate through the aerated liquid column cm3·s–1 - VF feed rate to the flotation column ml/min - 1 V S/V foaminess s - mean liquid residence time in the column s  相似文献   

12.
The macroscopic mathematical model based on compartments with ideal mixing zones and tanks-in series was evaluated. Based on the experimental data obtained in a 300 dm3 pilot reactor and the dependence of mixing time on the volume of liquid phase, we have found mathematical relations between the ratio of vessel diameter to liquid level, adjustable parameters of model and the mixing time.List of Symbols V dm3 total volume of bioreactor - V g dm3 total volume of liquid - V 1 dm3 volume of ideally mixed zone in the vessel - V 2 dm3 volume of macromixer in inner circulation flows - V 3 dm3 volume of liquid phase in the pump - V 4 dm3 volume of liquid phase in the pipe between the vessel and the pump - V 5 dm3 volume of liquid phase in the pipe between the pump and air input system included falling jet - V LT dm3 volume of liquid in the tank - V LC dm3 volume of liquid in the circulation system - F E dm3/s inner volumetric circulation flow rate across the macromixers - F cir dm3/s external volumetric circulation flow rate, pumping capacity - t A s time interval of the pulse application - t AA s time point of the pulse application related to the free choosen starting point of the experiment - t m s mixing time - t c s circulation time - t end s end time of simulation - C *,* kg/m3 concentration of tracer in the indicated compartment - C 0 kg/m3 concentration of the tracer before the injection - C t kg/m3 concentration of the tracer at the indicated time - C kg/m3 theoretical concentration of the full mixed tracer - C sim kg/m3 calculated concentration of tracer during numerical integration method - i index of an arbitrary tank - D T m diameter of bioreactor - D 1/s dilution rate - H L m level of liquid in the unaerated vessel - vector of inhomogenities  相似文献   

13.
The effectiveness of using micro-gel bead-immobilized cells for aerobic processes was investigated. Glutamine production by Corynebacterium glutamicum, 9703-T, cells was used as an example. The cells were immobilized in Sr-alginate micro-gel beads 500 m in diameter and used for fermentation processes in a stirred tank reactor with a modified impeller at 400 min–1. Continuous production of glutamine was carried out for more than 220 h in this reactor and no gel breakage was observed. As a result of the high oxygen transfer capacity of this system, the glutamine yield from glucose was more than three times higher, while the organic acid accumulation was more than 24 times lower than those obtained with 3.0 mm-gel bead-immobilized cells in an airlift fermentor under similar experimental conditions. During the continuous fermentations there was evolution and proliferation of non-glutamine producing strains which led to a gradual decrease in the productivity of the systems. Although a modified production medium which suppresses cell growth during the production phase was effective in maintaining the productivity, the stability of the whole system was shortened due to high cell deactivation rate in such a medium.List of Symbols C kg/m3 glutamine concentration - C A mol/m 3 local oxygen concentration inside the gel beads - C AS mol/m 3 oxygen concentration at the surface of the gel beads - De m2/h effective diffusion coefficient of oxygen in the gel bead - DO mol/m3 dissolved oxygen concentration - F dm3/h medium flow rate - K h–1 glutamine decomposition rate constant - Km mol/m3 Michaelis Menten constant - QO 2max mol/(kg · h) maximum specific respiration rate - R m radius of the gel beads - r m radial distance - t h time - V C dm 3 volume of the gel beads - V L dm 3 liquid volume in the reactor - Vm mol/(m3 · h) maximum respiration rate - X kg/m3 cell concentration - x r/R - y C A /CAS - h–1 cell deactivation rate constant - Thiele modulus defined by R(Vm/De Km) 1/2 - C AS /Km - C kg/(m3-gel · h) specific glutamine formation rate - c dm3-gel/dm3 V C /V L   相似文献   

14.
The effects of aeration on the flow characteristics of water in a glass pilot-scale airlift fermentor have been examined. The 55-L capacity fermentor consisted of a 15.2-cm-i.d. riser column with a 5.1-cm-i.d. downcomer tube. It was found that the average bubble size diminished with increased aeration. Typically, average bubble sizes ranged from 4.32 mm at a superficial gas velocity of 0.64 cm/s to 1.92 mm at 10.3 cm/s. A gas holdup of 0.19 was attained with superficial gas velocities (vs) on the order of 10 cm/s, indicating the highly gassed nature of the fluid in the riser section of the fermentor. Circulation velocities of markers placed in the fermentor decreased with increasing aeration rates due to increased turbulence and axial liquid back mixing within the riser section. Actual volumetric liquid circulation rates remained relatively constant (0.36–0.49 L/s) for values of (vs) up to 10 cm/s. Based on theoretical calculations, the ascending velocity of bubbles in a swarm reached 54 cm/s in the range of (vs) values studied.  相似文献   

15.
Summary The hydrodynamics and mass transfer behaviour of an airlift fermentor with an external loop (height 10m) has been investigated by measuring gas and liquid velocities, gas hold-up, liquid mixing and oxygen transfer coefficients. Liquid phase properties, i.e., ionic strength, viscosity and surface tension have been varied by altering the fermentation media. Results are compared with those from bubble column experiments performed in the same unit. It is shown, that more uniform two-phase flow in the airlift leads to advantages in scale-up and operation.Nomenclature a Specific interfacial area per volume of dispersion (m2/m3) - c Local concentration of tracer (kmol/m3) - c Concentration of tracer at infinite time (kmol/m3) - CL Concentration of oxygen in the liquid bulk (kmol/m3) - CL * Concentration of oxygen in the interface (kmol/m3) - Dax Axial dispersion coefficient (cm2/s) - I Ionic strength (kmol/m3) - i Inhomogeneity [defined in Eq. (2)] - Rate of oxygen transfer (kmol/s) - tc Circulation time (s) - tM Mixing time (s) - VR Volume of gas-liquid dispersion (m3) - VSG Superficial gas velocity in up-flow column (m/s) Greek letter symbols L Oxygen transfer coefficient (m/s) - Dynamic viscosity (m Pa s) - Surface tension (m N/m) Presented at the First European Congress on Biotechnology, Interlaken, September 25–29, 1978  相似文献   

16.
The gas phase holdup and mass transfer characteristics of carboxymethyl cellulose (CMC) solutions in a bubble column having a radial gas sparger have been determined and a new flow regime map has been proposed. The gas holdup increases with gas velocity in the bubbly flow regime, decreases in the churn-turbulent flow regime, and increases again in the slug flow regime. The volumetric mass transfer coefficient (k La) significantly decreases with increasing liquid viscosity. The gas holdup and k La values in the present bubble column of CMC solutions are found to be much higher than those in bubble columns or external-loop airlift columns with a plate-type sparger. The obtained gas phase holdup ( g) and k La data have been correlated with pertinent dimensionless groups in both the bubbly and the churn-turbulent flow regimes.List of Symbols a m–1 specific gas-liquid interfacial area per total volume - A d m2 cross-sectional area of downcomer - A r m2 cross-sectional area of riser - d b m individual bubble diameter - d vs m Sauter mean bubble diameter - D c m column diameter - D L m2/s oxygen diffusivity in the liquid - Fr Froude number, U g/(g Dc)1/2 - g m/s2 gravitational acceleration - G a Galileo number, gD c 3 2/2 app - H a m aerated liquid height - H c m unaerated liquid height - K Pa · sn fluid consistency index - k L a s–1 volumetric mass transfer coefficient - n flow behavior index - N i number of bubbles having diameter d bi - Sc Schmidt number, app/( D L) - Sh Sherwood number, k L a D c 2 /DL - U sg m/s superficial gas velocity - U gr m/s superficial riser gas velocity - V a m3 aerated liquid volume - V c m3 unaerated liquid volume - N/m surface tension of the liquid phase - g gas holdup - app Pa · s effective viscosity of non-Newtonian liquid - kg/m3 liquid density - ý s–1 shear rate - Pa shear stress  相似文献   

17.
The biological photosynthetic process is useful and environmentally benign compared with other carbon dioxide (CO2) mitigation processes. In the present study, Anabaena sp. PCC 7120 was utilized for carbon dioxide mitigation. A customized airlift photobioreactor was found to provide higher light utilization efficiency and a higher rate of CO2 biofixation compared with that of a bubble column. The maximum biomass concentrations were 0.71 and 1.13 g L?1 in the bubble column and airlift photobioreactor, respectively, using BG110 medium under aerated conditions. A lower mixing time in the airlift photobioreactor compared with that of the bubble column resulted in improved mass transfer. The CO2 biofixation rate of Anabaena sp. PCC 7120 was determined using different phosphate concentrations at a light intensity of 120 μE m?2 s?1 and 5% (v/v) CO2-enriched air in the airlift photobioreactor. However, it was observed that the specific growth rate was independent at higher light intensity. In addition, it was observed that increased light intensity, phosphate and CO2 concentrations could enhance the CO2 biofixation efficiency to a greater extent.  相似文献   

18.
Mixing time was determined in a down-flow jet loop bioreactor with Newtonian and non-Newtonian fluids. It was observed that the mixing time decreased with an increase in linear liquid velocity, superficial gas velocity, draft tube to column diameter ratio, nozzle diameter and shear thinning of media. The optimum draft tube to column diameter ratio was found to be about 0.44. Correlations were presented for prediction of mixing time.List of Symbols A m2 cross sectional area of the column - C kmol/m3 local tracer concentration - A D m2 flow area,A D =/4 (D Z 2 -D TO 2 ) - D m column diameter - D E m draft tube diameter - D TO m outside diameter of the air tube - D TFL m equivalent flow diameter,D TFL =(D Z 2 -D TO 2 )0.5 - D z m nozzle diameter - g m/s2 gravitational acceleration - h % inhomogeneity - H m height of the column - H B m distance between the lower edge of the draft tube and the impact plate - H T m distance between the upper edge of the draft tube and the liquid nozzle - K Pa.sn consistency index in power-law model - L E m length of the draft tube - n flow index in the power-law model - Re j jet Reynolds number,Re j =(D TFL×w1×L)/ eff - t M s mixing time - t sg m/s superficial gas velocity based onA - W l m/s linear liquid velocity based onD D Greek Letters N/m2 shear stress - s shear rate - kg/m3 density of liquid - N/m surface tension of the liquid - Pa.sn viscosity of liquid Indices X concentration at infinite time maximum value of tracer concentration - eff effective - L Liquid - obs observed - pred Predicted  相似文献   

19.
The batch productivity (Q TM) of the production of the nucleoside antibiotic toyocamycin (TM) by Streptomyces chrestomyceticus was increased ten-fold by selection of a UV generated mutant, optimization of pH, increasing incubation temperature from 28 °C to 36 °C, and addition of soy oil. Initial high oxygen transfer rates stimulated Q TM maxima two-fold. Antibiotic production by the mutant strain, U190, however, appeared more shear sensitive than the parent culture FCRF 341 with maximum antibiotic titer being inversely related to impellor tip velocity, T v . For this reason, scale-up could not be done at constant P/V or constant volumetric oxygen transfer. Instead, programming of impeller speed was evaluated in order to maintain optimal impeller tip velocity during scale-up. It was found that a low constant T v maintained in scale-up in geometrically similar vessels was most beneficial for duplication of optimal antibiotic productivity, Q TM. Pilot fermentations (120 dm3 scale) were used to determine coefficients of Q TM variation from oxygen uptake rate (OUR) and total CO2 evolution data for monitoring of Q TM variation during scale-up to the 12,000 dm3 scale. This technique allowed for on-line prediction of antibiotic titer and Q TM from fermentor exhaust gas data.List of Symbols A scale constant - B shape constant - C location of maximum constant - D m impeller diameter (m) - H m liquid height (m) - OTR MmolO2·(dm3)–1min–1 oxygen transfer rate - OUR MmolO2·(dm3)–1min–1 oxygen uptake rate - PCV cm3 packed cell volume - P/V watts/dm3 volumetric power consumption - Q 1 · min–1 corrected to standard conditions of temperature, pressure aeration rate - Q TM g/(cm3 · h) or kg/(m3 · h) antibiotic productivity - T m tank diameter - T mix s mixing time - T v cm · s–1 impeller tip velocity - TM g/cm3 Toyocamycin concentration - TNP Tricyclic nucleoside phosphate  相似文献   

20.
l-tryptophan was produced froml-serine and indole by immobilized Escherichia coli cells in organic-aqueous systems. Selective adsorption was the method chosen to enable both product separation andl-serine reutilization. Amongst various adsorbents tested activated carbons and neutral polymeric resins (XAD-4 and XAD-7) showed good performance. The neutral resins could selectively concentrate thel-tryptophan from dilute aqueous solutions and adsorbed only 5% of the unconvertedl-serine. High separation factors (l-tryptophan/l-serine and indole/l-tryptophan) were obtained with these adsorbents. Despite a lower capacity, the XAD-7 resin had the advantage of desorbingl-tryptophan with basic or acidic solutions, while organic solvents were required to desorb, at the same concentration levels, this compound from XAD-4.In a packed bed column filled with XAD-4 resin or activated carbon, totall-tryptophan adsorption and recovery were achieved at linear velocities up to 5.0 cm/min and 3.2 cm/min respectively. Successive sorbent reutilization, following continuous sorption and elution steps, was carried out in packed bed columns with the neutral resins and activated carbon.Thel-form of tryptophan, after crystallization, was identified by HPTLC.List of Symbols HPLC High Performance Liquid Chromatography - HPTLC High Performance Thin Layer Chromatography - Trp tryptophan - Ser Serine - A amount of sorbent(g) - c equilibrium solute concentration in the aqueous phase (g/dm3) - c i initial (before adding the sorbent) liquid phase concentration (g/dm3) - C T tryptophan concentration in the inlet solution (g/dm3) - C To tryptophan concentration in the outlet solution (g/dm3) - E z axial dispersion coefficient (m2/s) - k experimental constant (Eq. 1, 2 and 3) - K 1 rate constant of adsorption (min–1) - L column length(m) - n experimental constant (eq. 1, 2 and 3) - q equilibrium solid phase concentration (g solute/g sorbent) - q max maximum capacity of sorbent (g solute/g sorbent) - t time(s) - v liquid velocity (m/s) - V volume of liquid phase(dm3) - V e eluted volume(dm3) - V r volume needed to saturate the column (dm3)  相似文献   

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