Carbon Nanofiber Production

Holistic understanding of nanotechnology using systems analysis tools is essential for evaluating claims about the potential benefits of this emerging technology. This article presents one of the first assessments of the life cycle energy requirements and environmental impact of carbon nanofibers (CNFs) synthesis. Life cycle inventory data are compiled with data reported in the open literature. The results of the study indicate relatively higher life cycle energy requirements and higher environmental impact of CNFs as compared to traditional materials, like primary aluminum, steel, and polypropylene, on an equal mass basis. Life cycle energy requirements for CNFs from a range of feedstock materials are found to be 13 to 50 times that of primary aluminum on an equal mass basis. Similar trends are observed from the results of process life cycle assessment (LCA), as conveyed by different midpoint and endpoint damage indicators. Savings in life cycle energy consumption and, hence, reductions in environmental burden are envisaged if higher process yields of these fibers can be achieved in continuous operations. Since the comparison of CNFs is performed on an equal mass basis with traditional materials, these results cannot be generalized for CNF‐based nanoproducts. Quantity of use of these engineered nanomaterials and resulting benefits will decide their energy and environmental impact. Nevertheless, the life cycle inventory and the results of the study can be used for evaluating the environmental performance of specific CNF‐based nanoproducts.     

Life cycle assessment of printing and writing paper produced in Portugal

Goal, Scope and Background The environmental sustainability is one of the current priorities of the Portuguese pulp and paper industry. Life Cycle Assessment (LCA) was the methodology chosen to evaluate the sustainability of the printing and writing paper production activity. This paper grade represents about 60% of the total production of paper in Portugal and its production is expected to increase in the near future. The main goal of this study was to assess the potential environmental impacts associated with the entire life cycle of the printing and writing paper produced in Portugal from Eucalyptus globulus pulp and consumed in Germany, in order to identify the processes with the largest environmental impacts. Another goal of this study was to evaluate the effect on the potential environmental impacts of changing the market where the Portuguese printing and writing paper is consumed: German market vs. Portuguese market. Methods The main stages considered in this study were: forestry, pulp production, paper production, paper distribution, and paper final disposal. Transports and production of chemicals, fuels and energy in the grid were also included in these stages. Whenever possible and feasible, average or typical data from industry were collected. The remaining data were obtained from the literature and specialised databases. A quantitative impact assessment was performed for five impact categories: global warming over 100 years, acidification, eutrophication, non-renewable resource depletion and photochemical oxidant formation. Results In the German market scenario, the paper production stage was a remarkable hot spot for air emissions (non-renewable CO₂, NO_x and SO₂) and for non-renewable energy consumption, and, consequently, for the impact categories that consider these parameters: global warming, acidification and non-renewable resource depletion. These important environmental impacts are due to the energy requirements in the printing and writing paper production process, which are fulfilled by on-site fuel oil burning and consumption of electricity from the national grid, which is mostly based on the use of fossil fuels. The pulp production stage was identified as the largest contributor to water emissions (COD and AOX) and to eutrophication. Considering that energy consumed by the pulp production processes comes from renewable fuels, this stage was also the most contributing to renewable energy consumption. Discussion The paper distribution stage showed an important contribution to NO_x emissions, which, however, did not result in a major contribution to acidification or eutrophication. The final disposal stage was the main contributor to the photochemical oxidant formation potential due to CH₄ emissions from wastepaper landfilling. On the other hand, paper consumption in Portugal was environmentally more favourable than in Germany for the parameters/impact categories where the paper distribution stage has a significant contribution (non-renewable CO₂, NO_x, non-renewable energy consumption, acidification, eutrophication and non-renewable resource depletion) due to shorter distances needed to deliver paper to the consumers. For the remaining parameters/impact categories, the increase observed in the final disposal stage in the Portuguese market was preponderant, and resulted from the existence of significant differences in the final disposal alternatives in the analysed markets (recycling dominates in Germany, whereas landfilling dominates in Portugal). Conclusions The pulp and paper production stages were found to be of significance for almost all of the inventory parameters as well as for the impact assessment categories. The paper distribution and the final disposal stages were only of importance for some of the inventory parameters and some of the impact categories. The forestry stage played a minor role in the environmental impacts generated during the paper life cycle. The consumption of paper in Portugal led to a decrease in the environmental burdens of the paper distribution stage, but to an increase in the environmental burdens of the final disposal stage, when compared with the consumption of paper in Germany. Recommendations and Perspectives This study provides useful information that can assist the pulp and paper industry in the planning of future investments leading to an increase in its sustainability. The results of inventory analysis and impact assessment show the processes that play an important role in each impact category, which allow the industry to improve its environmental performance, making changes not only in the production process itself, but also in the treatment of flue gases and liquid effluents. Besides that concern regarding pollution prevention, other issues with relevance to the context of sustainability, such as the energy consumption, can also be dealt with.     

Life Cycle of Titanium Dioxide Nanoparticle Production

Life cycle impact of emissions, energy requirements, and exergetic losses are calculated for a novel process for producing titanium dioxide nanoparticles from an ilmenite feedstock. The Altairnano hydrochloride process analyzed is tailored for the production of nanoscale particles, unlike established commercial processes. The life cycle energy requirements for the production of these particles is compared with that of traditional building materials on a per unit mass basis. The environmental impact assessment and energy analysis results both emphasize the use of nonrenewable fossil fuels in the upstream life cycle. Exergy analysis shows fuel losses to be secondary to material losses, particularly in the mining of ilmenite ore. These analyses are based on the same inventory data. The main contributions of this work are to provide life cycle inventory of a nanomanufacturing process and reveal potential insights from exergy analysis that are not available from other methods.     

武汉市造纸行业资源代谢分析

资源代谢问题是造成产业系统生态环境影响的主要原因.在分析武汉市造纸行业资源代谢的基础上从资源输入-资源使用-环境胁迫-系统循环共生4个方面构建武汉市造纸行业资源代谢分析指标体系.运用模糊综合评判法和问题树模型对2007年武汉市造纸业的原材料、水、能源等资源的代谢与全国造纸行业平均水平进行了比较分析.结果表明:(1)武汉市造纸业资源代谢水平总体上评价等级为优,但某些指标与全国平均水平比还略有差距;(2)从资源输入角度分析,原材料输入生态效率及水资源输入生态效率等级为优,能源输入生态效率等级为良;(3)从资源使用角度分析,单位产品的原材料消耗及单位产品的水资源消耗等级为优,单位产品的能源消耗等级为良;(4)从环境胁迫角度分析,单位污染物工业总产值及单位产品污染物排放等级均为优,污染物达标排放率等级为良;(5)从系统循环共生分析,企业清洁生产达标率等级为良,资源持续利用及污染物治理等级为优,而中水回用率等级为差.通过代谢分析可得,武汉市造纸行业能源输入生态效率、单位产品能源消耗与全国平均水平比还有一定距离,整个行业中企业清洁生产比例还具有提升的空间;中水回用方面较弱,需要特别加强.     

Dynamics of Material and Energy Use in U.S. Pulp and Paper Manufacturing

This article presents a dynamic computer model of US. pulp and paper production to facilitate organization of diverse industry data and to investigate the industry's likely material and energy use in the future. A set of probable scenarios of growth in paper and paperboard production, wastepaper utilization rates, and diffusion of technologies within the industry is used to assess the realm of material and energy use profiles for the period 1988-2020.
Several conclusions emerge from this study. First, stabilizing or reducing total energy consumption in pulp and paper production, in combination with moderate production growth, quires that future annual increases in energy efficiency must be almost twice as high as the efficiency improvements achieved for the period 1972-1992. Second, to maintain or increase the industry's use of biomass fuels depends on one or a combination of different approaches, such as rapid dissemination of energy-saving technology or reduction in the rate of growth of wastepaper utilization. Third, increased wastepaper utilization rates lead to a significant replacement of pulpwood by recycled fiber. Yet toyal pulpwood consumption continues to increase to satisr) the requirements of increased paper and paperboard produdion, even under the assumption that the wastepaper utilization rate passes 50% and wastepaper utilization triples by the year 2020     

Use of Symbiosis Products from Integrated Pulp and Paper and Carbon Steel Mills: Legal Status and Environmental Burdens

This study assesses the policy/legal status of both multistream residues and potential secondary products (“symbiosis products”) and whether there could be environmental benefits associated with the utilization of residues from integrated pulp and paper and carbon steel mills as raw materials for such secondary products. Waste‐related European Union (EU) and Finnish policy and legal instruments were reviewed to identify potential constraints for, and suggested next steps in, the development of potential process industry residue‐based symbiosis products. The products were soil amendment pellets, low‐grade concrete, and mine filler. A global warming potential (GWP) assessment and an exergy analysis were applied to these potential symbiosis products. Some indicative GWP calculations of greenhouse gas emissions associating similar and/or analogous products based on virgin primary raw materials, more energy‐intensive processes, and the alternative treatment of these residues as wastes are also presented. This study addresses GWP, exergy, and legal aspects in a holistic manner to determine the potential environmental benefits of secondary products within the EU legal framework. The GWP assessment and exergy analysis indicate that the utilization of multistream residues causes very low environmental burdens in terms of GWP. The utilization option can have potential environmental benefits in terms of GWP through process replacement and avoided landfilling and waste treatment impacts, as well as potentially through emission reductions from product replacement if suitable and safe applications can be identified. Waste regulation does not define the legal requirements under which utilizing residues in such novel concepts as introduced in this study would be possible, nor how waste status could be removed and product‐based legislation be applied to the potential products instead.     

Analyzing the Environmental Benefits of Industrial Symbiosis

Studies of industrial symbiosis (IS) focus on the physical flows of materials and energy in local industrial systems. In an ideal IS, waste material and energy are shared or exchanged among the actors of the system, thereby reducing the consumption of virgin material and energy inputs, and likewise the generation of waste and emissions. In this study, the environmental impacts of an industrial ecosystem centered around a pulp and paper mill and operating as an IS are analyzed using life cycle assessment (LCA). The system is compared with two hypothetical reference systems in which the actors would operate in isolation. Moreover, the system is analyzed further in order to identify possibilities for additional links between the actors. The results show that of the total life cycle impacts of the system, upstream processes made the greatest overall contribution to the results. Comparison with stand‐alone production shows that in the case studied, the industrial symbiosis results in modest improvements, 5% to 20% in most impact categories, in the overall environmental impacts of the system. Most of the benefits occur upstream through heat and electricity production for the local town. All in all it is recommended that when the environmental impacts of industrial symbiosis are assessed, the impacts occurring upstream should also be studied, not only the impacts within the ecosystem.     

Toward nitrogen neutral biofuel production

Environmental concerns and an increasing global energy demand have spurred scientific research and political action to deliver large-scale production of liquid biofuels. Current biofuel processes and developing approaches have focused on closing the carbon cycle by biological fixation of atmospheric carbon dioxide and conversion of biomass to fuels. To date, these processes have relied on fertilizer produced by the energy-intensive Haber-Bosch process, and have not addressed the global nitrogen cycle and its environmental implications. Recent developments to convert protein to fuel and ammonia may begin to address these problems. In this scheme, recycling ammonia to either plant or algal feedstocks reduces the demand for synthetic fertilizer supplementation. Further development of this technology will realize its advantages of high carbon fixation rates, inexpensive and simple feedstock processing, in addition to reduced fertilizer requirements.     

Risk Analysis and Carbon Footprint Assessments of the Paper Industry in China

China is the largest paper producer and consumer in the world. However, China's paper industry is inefficient in its consumption of natural resources. Whereas the proportion of wood pulp used by the paper industry in developed countries is up to 63%, the corresponding figure for China is only 23%, leading to high energy and water consumption and severe environmental pollution. This article presents a systematic risk analysis using life cycle assessment and carbon footprint calculation associated with China's straw-pulp and wood-pulp paper industries. Risk prevention measures are proposed based on the results of this analysis. The study has important ramifications for the sustainable development of China's paper industry.     

Pursuing More Sustainable Consumption by Analyzing Household Metabolism in European Countries and Cities

Bringing about more sustainable consumption patterns is an important challenge for society and science. In this article the concept of household metabolism is applied to analyzing consumption patterns and to identifying possibilities for the development of sustainable household consumption patterns. Household metabolism is determined in terms of total energy requirements, including both direct and indirect energy requirements, using a hybrid method. This method enables us to evaluate various determinants of the environmental load of consumption consistently at several levels—the national level, the local level, and the household level.
The average annual energy requirement of households varies considerably between the Netherlands, the United Kingdom, Norway, and Sweden, as well as within these countries. The average expenditure level per household explains a large part of the observed variations. Differences between these countries are also related to the efficiency of the production sectors and to the energy supply system. The consumption categories of food, transport, and recreation show the largest contributions to the environmental load. A comparison of consumer groups with different household characteristics shows remarkable differences in the division of spending over the consumption categories.
Thus, analyses of different types of households are important for providing a basis for options to induce decreases of the environmental load of household consumption. At the city level, options for change are provided by an analysis of the city infrastructure, which determines a large part of the direct energy use by households (for transport and heating). At the national level, energy efficiency in production and in electricity generation is an important trigger for decreasing household energy requirements.     

玉米秸秆基纤维素乙醇生命周期能耗与温室气体排放分析

生命周期评价是目前分析产品或工艺的环境负荷唯一标准化工具,利用其生命周期分析方法可以有效地研究纤维素乙醇生命周期能耗与温室气体排放问题。为了定量解释以玉米秸秆为原料的纤维素乙醇的节能和温室气体减排潜力,利用生命周期分析方法对以稀酸预处理、酶水解法生产的玉米秸秆基乙醇进行了生命周期能耗与温室气体排放分析,以汽车行驶1 km为功能单位。结果表明：与汽油相比,纤维素乙醇E100 (100％乙醇) 和E10 (乙醇和汽油体积比=1∶9) 生命周期化石能耗分别减少79.63％和6.25％,温室气体排放分别减少53.98％和6.69％;生物质阶段化石能耗占到总化石能耗68.3％,其中氮肥和柴油的生命周期能耗贡献最大,分别占到生物质阶段的45.78％和33.26％;工厂电力生产过程的生命周期温室气体排放最多,占净温室气体排放量的42.06％,提升技术减少排放是降低净排放的有效措施。     

The Physical Economy of the United States of America

The United States is not only the world's largest economy, but it is also one of the world's largest consumers of natural resources. The country, which is inhabited by some 5% of the world's population, uses roughly one‐fifth of the global primary energy supply and 15% of all extracted materials. This article explores long‐term trends and patterns of material use in the United States. Based on a material flow account (MFA) that is fully consistent with current standards of economy‐wide MFAs and covers domestic extraction, imports, and exports of materials for a 135‐year period, we investigated the evolution of the U.S. industrial metabolism. This process was characterized by an 18‐fold increase in material consumption, a multiplication of material use per capita, and a shift from renewable biomass toward mineral and fossil resources. In spite of considerable improvements in material intensity, no dematerialization has happened so far; in contrast to other high‐income countries, material use has not stabilized since the 1970s, but has continued to grow. This article compares patterns and trends of material use in the United States with those in Japan and the United Kingdom and discusses the factors underlying the disproportionately high level of U.S. per capita resource consumption.     

Problems in seawater industrial desalination processes and potential sustainable solutions: a review

Seawater desalination has significantly developed towards membrane technology than phase change process during last decade. Seawater reverse osmosis (SWRO) in general is the most familiar process due to higher water recovery and lower energy consumption compared to other available desalination processes. Despite major advancements in SWRO technology, desalination industry is still facing significant amount of practical issues. Therefore, the potentials and problems faced by current SWRO industries and essential study areas are discussed in this review for the benefit of desalination industry. It is important to consider all the following five components in SWRO process i.e. (1) intake (2) pre-treatment (3) high pressure pumping (4) membrane separation (performance of membranes and brine disposal) and (5) product quality. Development of higher corrosion resistant piping materials or coating materials, valves, and pumps is believed to be in higher research demand. Furthermore, brine management, that includes brine disposal and resource recovery need further attention. Pre-treatment sludge management and reduced cleaning in place flush volume will reduce the capital costs associated with evaporation ponds and the maintenance costs associated with disposal and transportation reducing the unit cost of water.     

The energy embodied in the first and second industrial revolutions

Understanding the nature of energy embodied in economies is essential to assessing their potential to grow or transform sustainably. As the first country to undergo industrialization, study of the United Kingdom during the Industrial Revolution is particularly important for understanding transformational processes. Historical accounts describe how exploitation of Britain's coal reserves supported the evolution of steel production, railways, and other industries; yet reconstructions of the UK's eighteenth/nineteenth century economy have found relatively small contributions from coal mining to economic growth. Here, economic input‐output models for 1841 and 1907 are used to calculate the coal embodied in capital investment, consumption, and exports. Most of the coal was embodied in consumption in 1841, with coal embodied in exports growing particularly fast by 1907. The coal embodied in capital was smaller, but the energy intensity of investment was about four times larger than the energy intensity of consumption. The coal embodied in building the capital stock, much of it used for production of materials such as iron, steel, and bricks, was important for economic growth and transformation. Using historical proxy data, it is estimated that ～1.1 billion imperial tons of coal (34,000 PJ) were used to build the UK's capital assets between 1760 and 1913. The conceptual model developed here helps to explain the role of energy in economic growth and is important to contemporary sustainable development. This article met the requirements for a gold – gold JIE data openness badge described at http://jie.click/badges .     

Xylanases from marine microorganisms: A brief overview on scope,sources, features and potential applications

Global economic growth often leads to depletion of raw materials and generation of greenhouse gases, as industry manufactures goods at ever increasing levels to keep up with the demand. The currently implemented production processes mostly rely on non-renewable resources, they suffer from high energy consumption, and generate waste that often has a negative environmental impact. Eco-friendly production methods are therefore intensely searched for. Among them, enzyme-based processes are appealing, because of their high substrate and reaction specificity and the relatively mild operation conditions required by these catalysts. In addition, renewable raw materials that allow sustainable production processes are also widely explored. Marine xylanases, which catalyze the hydrolysis of xylan, the major component of lignocellulose, are promising biocatalysts. Since they are produced by microorganisms that thrive in a wide variety of environmental conditions, the enzymes may be active at widely different ranges of pH, temperature, and salt concentrations. These properties are important for their successful application in various industrial processes, such as production of bioethanol, bleaching of paper and pulp, and in the food and feed sector. The present work gives a brief overview of marine sources of xylanases, their classification and features, and of the potential applications of these marine enzymes, especially in sustainable processes in the scope of circular economy.     

The influence of contaminants in the environmental impact of recovered paper: a life cycle assessment perspective

Purpose

This study aims to analyze and quantify the environmental impacts associated with the production of testliner paper using 100?% recovered paper as fiber raw material, by applying the life cycle assessment principles. A simulation of advanced sorting technology was done to prepare and use batches of raw materials with different levels of contaminants. Comparative studies of environmental impact assessment were focused on the quality of recovered paper, which is decisively influenced by the efficiency of the sorting process. The particularity of the study is that so far it is the only one that analyzes the environmental impact generated by recovered paper quality.

Methods

To analyze the environmental impacts in the scenarios, life cycle assessment methodology was considered. Potential environmental impacts were assessed by using the CML 2009, Dec.07 method developed by the Centre for Environmental Science from the University of Leiden.

Results and discussion

In this study, acidification potential, abiotic resources depletion potential, eutrophication potential, global warming potential, photochemical ozone creation potential, and human toxicity potential were the impact categories analyzed. Considering that the system boundaries refer only to the paper mill that was obtained, all unitary processes involved in the manufacturing of product system influence in varying proportions the impact categories chosen for evaluation. A higher concentration of contaminants leads to a higher amount of energy and water used, and thus, a significant amount of waste and emissions generated. Simulations performed have highlighted the importance of sorting technology that influences the quality of raw material that will be used.

Conclusions

Utilization of recovered paper batches with a low quality contributes to an increased environmental impact associated with the testliner paper manufacturing stage. A low quality of recovered paper will influence energy consumption in different modules of the system (recycled fiber pulp preparation, paper machine, and wastewater treatment), the volume of waste generated, and consequently the emissions released both in air and water.     

Environmental effects from a recycling rate increase of cardboard of aseptic packaging system for milk using life cycle approach

Goal, Scope and Background  Despite the well-known advantages of recycling materials to reduce solid waste or save natural resources, the recycling stage is an additional process within the life cycle that has its own energy and input requirements, as well as specific emissions. The objective of the present paper is to analyze the life cycle inventory associated with the increase in recycling rate (from 2% up to 22% at present) of the cardboard contained in the aseptic packaging for long-life milk. The main aspects of the manufacturing of the Tetra Pak aseptic package, including the filling of the product, the distribution of the conditioned product, up to the final disposal and recycling rates, were considered. Materials and Methods  This study was conducted in accordance with the general directives of the ISO 14040 series. The packaging material system was assessed using 1000 liters of milk as a functional unit, in a packaging system containing 12 units of 1 L cartons each, placed on a corrugated paperboard tray wrapped in polyethylene shrink film and arranged onto one-way wooden pallets. Brazilian inventories for energy, carton, corrugated paperboard and aluminum, based on site-collected data were employed. The final disposal of used packages was modeled using the Average Brazilian Municipal Solid Waste Management data collected for the purpose of the census of the year 2000. Results  Comparison of the total energy consumption throughout the whole life cycle of two recycling scenarios (i.e. different recycling rates) analyzed shows that the higher recycling rate led to a 6% reduction of the total energy requirement for the long-life milk package material system. The most significant reductions in the consumption of natural resources were: 8% water, 11% wood and 10% land use savings. Greenhouse gases were the main reduced air emissions and contributed with a reduction of 9.7% in GWP. Most water emissions were reduced: 10% COD, 9% BOD and 6% TSS. A unique drawback directly caused by the increase of the recycling rate was an increase of 14.4 g in TDS emissions (57%). Discussion  The reduction in energy requirements are related and limited to the proportionality among the different materials that make up the packaging system. Most emission reductions result from the replacement of virgin materials with recycled materials in the packaging system. Although the average balance of water emissions is positive, the need to improve wastewater treatment processes in the paper recycling plants to reduce TDS is highlighted as a key issue. Conclusions  It may be concluded that the increase in the recycling rate brings about a series of benefits in terms of reduction of energy and natural resource consumption, air pollutants and most water emissions. In this case, the increase of the recycling rate improved the overall environmental performance of the aseptic Tetra Pak system for milk. Recommendations and Perspectives  The authors are currently analyzing alternative recycling scenarios that will enable one to evaluate maximum reduction in GWP. Further studies could include the agriculture stages, livestock and consumer phase to broaden the environmental evaluation. ESS-Submission Editor: Dr. Andreas A. Detzel (andreas.detzel@ifeu.de)     

Impact of Updated Material Production Data in the GREET Life Cycle Model

The Greenhouse gases, Regulated Emissions, and Energy use in Transportation (GREET) model developed by Argonne National Laboratory quantifies the life cycle energy consumption and air emissions resulting from the production and use of light‐duty vehicles in the United States. GREET is comprised of two components: GREET 1 represents the fuel cycle of various energy carriers, including automotive fuels, and GREET 2 represents the vehicle cycle, which accounts for the production of vehicles and their constituent materials. The GREET model was updated in 2012 and now includes higher‐resolution material processing and transformation data. This study evaluated how model updates influence material and vehicle life cycle results. First, new primary energy demand and greenhouse gas (GHG) emissions results from GREET 2 for steel, aluminum, and plastics resins are compared herein with those from the previous version of the model as well as industrial results. A part of the comparison is a discussion about causes of differences between results. Included in this discussion is an assessment of the impact of the new material production data on vehicle life cycle results for conventional internal combustion engine (ICE) vehicles by comparing the energy and GHG emission values in the updated and previous versions of GREET 2. Finally, results from a sensitivity analysis are presented for identifying life cycle parameters that most affect vehicle life cycle estimates.     

Life‐cycle and cost of goods assessment of fed‐batch and perfusion‐based manufacturing processes for mAbs

Life‐cycle assessment (LCA) is an environmental assessment tool that quantifies the environmental impact associated with a product or a process (e.g., water consumption, energy requirements, and solid waste generation). While LCA is a standard approach in many commercial industries, its application has not been exploited widely in the bioprocessing sector. To contribute toward the design of more cost‐efficient, robust and environmentally‐friendly manufacturing process for monoclonal antibodies (mAbs), a framework consisting of an LCA and economic analysis combined with a sensitivity analysis of manufacturing process parameters and a production scale‐up study is presented. The efficiency of the framework is demonstrated using a comparative study of the two most commonly used upstream configurations for mAb manufacture, namely fed‐batch (FB) and perfusion‐based processes. Results obtained by the framework are presented using a range of visualization tools, and indicate that a standard perfusion process (with a pooling duration of 4 days) has similar cost of goods than a FB process but a larger environmental footprint because it consumed 35% more water, demanded 17% more energy, and emitted 17% more CO₂ than the FB process. Water consumption was the most important impact category, especially when scaling‐up the processes, as energy was required to produce process water and water‐for‐injection, while CO₂ was emitted from energy generation. The sensitivity analysis revealed that the perfusion process can be made more environmentally‐friendly than the FB process if the pooling duration is extended to 8 days. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 32:1324–1335, 2016     

A comparison of the GHG emissions caused by manufacturing tissue paper from virgin pulp or recycled waste paper

Purpose

The aim of this work is to compare greenhouse gas (GHG) emissions from producing tissue paper from virgin pulp (VP) or recycled waste paper (RWP). In doing so, the study aims to inform decision makers at both company and national levels which are the main causes of emissions and to suggest the actions required to reduce pollution.

Methods

An attributional life cycle assessment (LCA) was performed in order to estimate and compare the GHG emissions of the two processes. LCA allows us to assess how the choice of raw material for VP and RWP processes influences total GHG emissions of tissue paper production, what are the main drivers behind these emissions and how do the direct materials; energy requirements and transportation contribute to the generation of emissions. The cradle-to-gate approach is carried out.

Results and discussion

The results show that demands for both thermal energy and electricity are higher for the RWP than for the VP if only the manufacturing stages are considered. However, a different picture emerges when the analysis looks at the entire life cycle of the production. GHG from the VP are about 30 % higher than the RWP, over the life cycle emitting 568 kg CO₂ eq more per kilogram of tissue paper. GHG emissions from the wood pulping alone were 559 g CO₂ eq per kilogram of tissue paper, three times higher than waste paper collection and transportation.

Conclusions

In terms of GHG emissions from cradle to gate, the recycled process less intensive than the virgin one for two reasons. First, as shown in the results the total GHG emissions from RWP are lower than those from VP due to relatively lower energy and material requirements. Second is the non-recyclability nature of tissue paper. Because the tissue paper is the last use of fibre, using RWP as an input would be preferable over using VP. The environmental profile of the tissue products both from RWP and VP can be improved if the following conditions are considered by the company. First, the company should consider implementing a cogeneration unit to simultaneously generate both useful heat and electricity. Second, it may consider changing the VP mix, in order to avoid the emissions associated with long distance transpiration effort. Third, there is the option of using sludge as fuel, which would reduce the total fossil fuel requirement.