Layer-by-layer construction of graphene-based microbial fuel cell for improved power generation and methyl orange removal

Development of highly efficient anode is critical for enhancing the power output of microbial fuel cells (MFCs). The aim of this work is to investigate whether modification of carbon paper (CP) anode with graphene (GR) via layer-by-layer assembly technique is an effective approach to promote the electricity generation and methyl orange removal in MFCs. Using cyclic voltammetry and electrochemical impedance spectroscopy, the GR/CP electrode exhibited better electrochemical behavior. Scanning electron microscopy results revealed that the surface roughness of GR/CP increased, which was favorable for more bacteria to attach to the anode surface. The MFCs equipped with GR/CP anode achieved a stable maximum power density of 368 mW m^?2 under 1,000 Ω external resistance and a start time for the initial maximum voltage of 180 h, which were, respectively, 51 % higher and 31 % shorter than the corresponding values of the MFCs with blank anode. The anode and cathode polarization curves revealed negligible difference in cathode potentials but obviously difference in anode potentials, indicating that the GR-modified anode other than the cathode was responsible for the performance improvement of MFC. Meanwhile, compared with MFCs with blank anode, 11 % higher decolorization efficiency and 16 % higher the chemical oxygen demand removal rate were achieved in MFC with GR-modified anode during electricity generation. This study might provide an effective way to modify the anode for enhanced electricity generation and efficient removal of azo dye in MFCs.     

Coupling microbial fuel cells with a membrane photobioreactor for wastewater treatment and bioenergy production

Microbial fuel cells (MFCs) and membrane photobioreactors are two emerging technologies for simultaneous wastewater treatment and bioenergy production. In this study, those two technologies were coupled to form an integrated treatment system, whose performance was examined under different operating conditions. The coupled system could achieve 92–97 % removal of soluble chemical oxygen demand (SCOD) and nearly 100 % removal of ammonia. Extending the hydraulic retention time (HRT) of the membrane photobioreactor to 3.0 days improved the production of algal biomass from 44.4 ± 23.8 to 133.7 ± 12.9 mg L^?1 (based on the volume of the treated water). When the MFCs were operated in a loop mode, their effluent (which was the influent to the algal reactor) contained nitrate and had a high pH, leading to the decreased algal production in the membrane photobioreactor. Energy analysis showed that the energy consumption was mainly due to the recirculation of the anolyte and the catholyte in the MFCs and that decreasing the recirculation rates could significantly reduce energy consumption. The energy production was dominated by indirect electricity generation from algal biomass. The highest energy production of 0.205 kWh m^?3 was obtained with the highest algal biomass production, resulting in a theoretically positive energy balance of 0.033 kWh m^?3. Those results have demonstrated that the coupled system could be an alternative approach for energy-efficient wastewater treatment and using wastewater effluent for algal production.     

Domestic wastewater treatment using multi-electrode continuous flow MFCs with a separator electrode assembly design

Treatment of domestic wastewater using microbial fuel cells (MFCs) will require reactors with multiple electrodes, but this presents unique challenges under continuous flow conditions due to large changes in the chemical oxygen demand (COD) concentration within the reactor. Domestic wastewater treatment was examined using a single-chamber MFC (130 mL) with multiple graphite fiber brush anodes wired together and a single air cathode (cathode specific area of 27 m²/m³). In fed-batch operation, where the COD concentration was spatially uniform in the reactor but changed over time, the maximum current density was 148?±?8 mA/m² (1,000 Ω), the maximum power density was 120 mW/m², and the overall COD removal was >90 %. However, in continuous flow operation (8 h hydraulic retention time, HRT), there was a 57 % change in the COD concentration across the reactor (influent versus effluent) and the current density was only 20?±?13 mA/m². Two approaches were used to increase performance under continuous flow conditions. First, the anodes were separately wired to the cathode, which increased the current density to 55?±?15 mA/m². Second, two MFCs were hydraulically connected in series (each with half the original HRT) to avoid large changes in COD among the anodes in the same reactor. The second approach improved current density to 73?±?13 mA/m². These results show that current generation from wastewaters in MFCs with multiple anodes, under continuous flow conditions, can be improved using multiple reactors in series, as this minimizes changes in COD in each reactor.     

Evaluation of hydrolysis and fermentation rates in microbial fuel cells

This study determined the influence of substrate degradation on power generation in microbial fuel cells (MFCs) and microbial community selection on the anode. Air cathode MFCs were fed synthetic medium containing different substrates (acetate, glucose and starch) using primary clarifier sewage as source of electroactive bacteria. The complexity of the substrate affected the MFC performance both for power generation and COD removal. Power output decreased with an increase in substrate complexity from 99 ± 2 mW m⁻² for acetate to 4 ± 2 mW m⁻² for starch. The organic matter removal and coulombic efficiency (CE) of MFCs with acetate and glucose (82% of COD removal and 26% CE) were greater than MFCs using starch (60% of COD removal and 19% of CE). The combined hydrolysis–fermentation rate obtained (0.0024 h⁻¹) was considerably lower than the fermentation rate (0.018 h⁻¹), indicating that hydrolysis of complex compounds limits current output over fermentation. Statistical analysis of microbial community fingerprints, developed on the anode, showed that microbial communities were enriched according to the type of substrate used. Microbial communities producing high power outputs (fed acetate) clustered separately from bacterial communities producing low power outputs (fed complex compounds).     

Increased power generation from primary sludge in microbial fuel cells coupled with prefermentation

Raw primary sludge and the prefermentation liquor (PL) of primary sludge were used to generate electricity in single-chambered air-cathode microbial fuel cells (MFCs). The MFCs treating the primary sludge produced 0.53 V and 370 mW/m² for the maximum potential and power density, respectively. In the primary sludge-fed MFCs, only 5 % of the total energy production was produced from direct electricity generation, whereas 95 % of that resulted from the conversion of methane to electricity. MFCs treating the PL generated the maximum potential of 0.58 V and maximum power density of 885 mW/m², respectively. In the energy production analysis, direct electricity production (1,921 Wh/kg TCOD_rem) in the MFCs treating the PL was much higher than that of the primary sludge-fed MFC (138 Wh/kg TCOD_rem). Volatile suspended solids during 10 days were reduced to 18.3 and 38 % in the primary sludge-fed MFCs and prefermentation reactor, respectively. These findings suggest that a two-stage process including prefermentation and MFCs is of great benefit on sludge reduction and higher electricity generation from primary sludge.     

Effect of different acclimation methods on the performance of microbial fuel cells using phenol as substrate

Single-chamber microbial fuel cells (MFCs) with air-cathode were constructed. MFCs were fed different feedstocks during their inoculation, their role on phenol degradation and MFC performance were investigated. The results showed that the MFC inoculated using glucose exhibited the highest power density (31.3 mW m^?2) when phenol was used as the sole substrate for MFC. The corresponding biodegradation kinetic constant was obtained at 0.035 h^?1, at an initial phenol concentration of 600 mg L^?1. Moreover, the phenol degradation rates in this MFC with closed circuit were 9.8–16.5 % higher than those in MFC with opened circuit. The cyclic voltammograms revealed a different electrochemical activity of the anode biofilms in the MFC, and this led to differences in performance of the MFCs with phenol as sole substrate. These results demonstrated that phenol degradation and power production are affected by current generation and type of acclimation.     

Open circuit versus closed circuit enrichment of anodic biofilms in MFC: effect on performance and anodic communities

The influence of various carbon anodes; graphite, sponge, paper, cloth, felt, fiber, foam and reticulated vitreous carbon (RVC); on microbial fuel cell (MFC) performance is reported. The feed was brewery wastewater diluted in domestic wastewater. Biofilms were grown at open circuit or under an external load. Microbial diversity was analysed as a function of current and anode material. The bacterial community formed at open circuit was influenced by the anode material. However at closed circuit its role in determining the bacterial consortia formed was less important than the passage of current. The rate and extent of organic matter removal were similar for all materials: over 95% under closed circuit. The biofilm in MFCs working at open circuit and in the control reactors, increased COD removal by up to a factor of nine compared with that for baseline reactors. The average voltage output was 0.6 V at closed circuit, with an external resistor of 300 kΩ and 0.75 V at open circuit for all materials except RVC. The poor performance of this material might be related to the surface area available and concentration polarizations caused by the morphology of the material and the structure of the biofilm. Peak power varied from 1.3 mW m^?2 for RVC to 568 mW m^?2 for graphite with biofilm grown at closed circuit.     

Effect of static magnetic field on electricity production and wastewater treatment in microbial fuel cells

The effect of a magnetic field (MF) on electricity production and wastewater treatment in two-chamber microbial fuel cells (MFCs) has been investigated. Electricity production capacity could be improved by the application of a low-intensity static MF. When a MF of 50 mT was applied to MFCs, the maximum voltage, total phosphorus (TP) removal efficiency, and chemical oxygen demand (COD) removal efficiency increased from 523?±?2 to 553?±?2 mV, ～93 to ～96 %, and ～80 to >90 %, respectively, while the start-up time and coulombic efficiency decreased from 16 to 10 days and ～50 to ～43 %, respectively. The MF effects were immediate, reversible, and not long lasting, and negative effects on electricity generation and COD removal seemed to occur after the MF was removed. The start-up and voltage output were less affected by the MF direction. Nitrogen compounds in magnetic MFCs were nitrified more thoroughly; furthermore, a higher proportion of electrochemically inactive microorganisms were found in magnetic systems. TP was effectively removed by the co-effects of microbe absorption and chemical precipitation. Chemical precipitates were analyzed by a scanning electron microscope capable of energy-dispersive spectroscopy (SEM-EDS) to be a mixture of phosphate, carbonate, and hydroxyl compounds.     

Hydrogen production profiles using furans in microbial electrolysis cells

Microbial electrochemical cells including microbial fuel cells (MFCs) and microbial electrolysis cells (MECs) are novel biotechnological tools that can convert organic substances in wastewater or biomass into electricity or hydrogen. Electroactive microbial biofilms used in this technology have ability to transfer electrons from organic compounds to anodes. Evaluation of biofilm formation on anode is crucial for enhancing our understanding of hydrogen generation in terms of substrate utilization by microorganisms. In this study, furfural and hydroxymethylfurfural (HMF) were analyzed for hydrogen generation using single chamber membrane-free MECs (17 mL), and anode biofilms were also examined. MECs were inoculated with mixed bacterial culture enriched using chloroethane sulphonate. Hydrogen was succesfully produced in the presence of HMF, but not furfural. MECs generated similar current densities (5.9 and 6 mA/cm² furfural and HMF, respectively). Biofilm samples obtained on the 24th and 40th day of cultivation using aromatic compounds were evaluated by using epi-fluorescent microscope. Our results show a correlation between biofilm density and hydrogen generation in single chamber MECs.     

Long-term operation of double chambered microbial fuel cell for bio-electro denitrification

The main aim of this study is to investigate the performance of organic oxidation and denitrification of the system under long-term operation. The MFC reactor was operated in continuous mode for 180 days. Nitrate was successfully demonstrated as terminal electron acceptor, where nitrate was reduced at the cathode using electron provided by acetate oxidation at the anode. The removal efficiencies of chemical oxygen demand (COD) and nitrate were higher in the closed circuit system than in open circuit system. Both COD and nitrate reduction improved with the increase of organic loading and subsequently contributed to higher power output. The maximum nitrate removal efficiency was 88 ± 4 % (influent of 141 ± 14 mg/L). The internal resistant was 50 Ω, which was found to be low for a double chambered MFC. The maximum power density was 669 mW/m³ with current density of 3487 mA/m³.     

Metagenomic Analyses Reveal the Involvement of Syntrophic Consortia in Methanol/Electricity Conversion in Microbial Fuel Cells

Methanol is widely used in industrial processes, and as such, is discharged in large quantities in wastewater. Microbial fuel cells (MFCs) have the potential to recover electric energy from organic pollutants in wastewater; however, the use of MFCs to generate electricity from methanol has not been reported. In the present study, we developed single-chamber MFCs that generated electricity from methanol at the maximum power density of 220 mW m⁻² (based on the projected area of the anode). In order to reveal how microbes generate electricity from methanol, pyrosequencing of 16S rRNA-gene amplicons and Illumina shotgun sequencing of metagenome were conducted. The pyrosequencing detected in abundance Dysgonomonas, Sporomusa, and Desulfovibrio in the electrolyte and anode and cathode biofilms, while Geobacter was detected only in the anode biofilm. Based on known physiological properties of these bacteria, it is considered that Sporomusa converts methanol into acetate, which is then utilized by Geobacter to generate electricity. This speculation is supported by results of shotgun metagenomics of the anode-biofilm microbes, which reconstructed relevant catabolic pathways in these bacteria. These results suggest that methanol is anaerobically catabolized by syntrophic bacterial consortia with electrodes as electron acceptors.     

The role of riboflavin in decolourisation of Congo red and bioelectricity production using <Emphasis Type="Italic">Shewanella oneidensis</Emphasis>-MR1 under MFC and non-MFC conditions

Dissimilatory metal reducing bacteria can exchange electrons extracellularly and hold great promise for their use in simultaneous wastewater treatment and electricity production. This study investigated the role of riboflavin, an electron carrier, in the decolourisation of Congo red in microbial fuel cells (MFCs) using Shewanella oneidensis MR-1 as a model organism. The contribution of the membrane-bound protein MtrC to the decolourisation process was also investigated. Within the range of riboflavin concentrations tested, 20 µM was found to be the best with >95% of the dye (initial concentration 200 mg/L) decolourised in MFCs within 50 h compared to 90% in the case where no riboflavin was added. The corresponding maximum power density was 45 mW/m². There was no significant difference in the overall decolourisation efficiencies of Shewanela oneidensis MR-1 ΔMtrC mutants compared to the wild type. However, in terms of power production the mutant produced more power (P_max 76 mW/m²) compared to the wild type (P_max 46 mW/m²) which was attributed to higher levels of riboflavin secreted in solution. Decolourisation efficiencies in non-MFC systems (anaerobic bottles) were similar to those under MFC systems indicating that electricity generation in MFCs does not impair dye decolourisation efficiencies. The results suggest that riboflavin enhances both decolourisation of dyes and simultaneous electricity production in MFCs.     

Electricity generation from real industrial wastewater using a single-chamber air cathode microbial fuel cell with an activated carbon anode

This study introduces activated carbon (AC) as an effective anode for microbial fuel cells (MFCs) using real industrial wastewater without treatment or addition of external microorganism mediators. Inexpensive activated carbon is introduced as a proper electrode alternative to carbon cloth and carbon paper materials, which are considered too expensive for the large-scale application of MFCs. AC has a porous interconnected structure with a high bio-available surface area. The large surface area, in addition to the high macro porosity, facilitates the high performance by reducing electron transfer resistance. Extensive characterization, including surface morphology, material chemistry, surface area, mechanical strength and biofilm adhesion, was conducted to confirm the effectiveness of the AC material as an anode in MFCs. The electrochemical performance of AC was also compared to other anodes, i.e., Teflon-treated carbon cloth (CCT), Teflon-treated carbon paper (CPT), untreated carbon cloth (CC) and untreated carbon paper (CP). Initial tests of a single air-cathode MFC display a current density of 1792 mAm⁻², which is approximately four times greater than the maximum value of the other anode materials. COD analyses and Coulombic efficiency (CE) measurements for AC-MFC show the greatest removal of organic compounds and the highest CE efficiency (60 and 71%, respectively). Overall, this study shows a new economical technique for power generation from real industrial wastewater with no treatment and using inexpensive electrode materials.

     

Effects of microbial species,organic loading and substrate degradation rate on the power generation capability of microbial fuel cells

Four microbial fuel cells (MFCs) inoculated with different bacterial species were constructed. The species were Pseudomonas putida, Comamonas testosteroni, Corynebacterium gultamicum, and Arthrobacter polychromogenes. The MFCs were operated under identical continuous flow conditions. The factors affecting the capabilities of the MFCs for treating organic matter and generating power were evaluated and compared. The factors include microbial species type, organic loading, and substrate degradation rate. For all four MFCs, power output increased with the organic loading rate. Power density also increased with the substrate degradation rate. These findings implied that more organic matter was utilized for power generation at higher organic loading and substrate degradation rates. However, coulombic efficiency increased with decreased organic loading and substrate degradation rates. Apparently, all four MFCs had low efficiencies in generating power from organic matter. These low efficiencies are attributed to the long distance between the anode and the cathode, as well as to the small ratio of the proton exchange membrane surface area to the anode chamber surface area. These features may have caused most of the protons produced in the anode chamber to leave the chamber with the effluent, which led to the low power generation performance of the MFCs.     

Increased power generation from primary sludge by a submersible microbial fuel cell and optimum operational conditions

Microbial fuel cells (MFCs) have received attention as a promising renewable energy technology for waste treatment and energy recovery. We tested a submersible MFC with an innovative design capable of generating a stable voltage of 0.250 ± 0.008 V (with a fixed 470 Ω resistor) directly from primary sludge. In a polarization test, the maximum power density was 0.18 W/m² at a current density of 0.8 A/m² with an external resistor of 300 Ω. The anodic solution of the primary sludge needs to be adjusted to a pH 7 for high power generation. The modified primary sludge with an added phosphate buffer prolonged the current generation and increased the power density by 7 and 1.5 times, respectively, in comparison with raw primary sludge. These findings suggest that energy recovery from primary sludge can be maximized using an advanced MFC system with optimum conditions.     

Flow shear stress applied in self-buffered microbial fuel cells

The development of renewable and clean energy has been the priority of the global research field due to the urgent effects of climate change. Microbial fuel cell (MFC) is recognized as a sustainable approach to simultaneously generate power and treat wastewater through the employment of microorganisms as catalyst. The use of buffer solution in the wastewater treatment makes the commercial application of MFCs challenging due to their environmental impact and high costs. This work uses rotational motion to generate the flow stress in the anode chamber of the MFCs to enhance biofilm growth and mass transfer that leads to an overall performance improvement of the system. The effects on pH, chemical oxygen demand (COD), and power density were evaluated under rotational speeds of the magnetic stirrer from 0 to 640 rpm. The influence of the stirrer was then assessed utilizing the same parameters specified for scenarios with and without buffer. The results reveal that at 480 rpm of stirring speed, the pH value was neutral with a maximum COD removal of 82 % for bufferless and 93 % for buffered scenarios. In addition, for bufferless operation at 480 rpm yielded a power density of 402 mWm⁻². The results of the flow stress analysis for bufferless and buffered MFCs are beneficial for the commercialization and future development of the system for wastewater treatment applications.     

Stackable and submergible microbial fuel cell modules for wastewater treatment

The stackable and submergible microbial fuel cell (SS-MFC) system was fabricated consisting of three MFC modules (#1, #2 and #3) that were immersed in an anaerobic tank as a 30 L anode compartment. Each module consisted of the anion exchange membrane–membrane electrode assembly (A-MEA) and cation exchange membrane-MEA (C-MEA). Two MEAs shared a cathode compartment in the module and the three modules shared a anode compartment The SS-MFC system was operated with two phase. After batch feeding (phase I), the system was operated under continuous mode (phase II) with different organic concentrations (from 50 to 1000 mg/L) and different hydraulic retention times (HRT; from 3.4 to 7.2 h). The SS-MFC system successfully produced a stable voltage. A-MEA generated a lower power density than the C-MEA because of the former’s high activation and resistance loss. C-MEA showed a higher average maximum power density (3.16 W/m³) than A-MEA (2.82 W/m³) at 70 mL/min (HRT of 7.2 h). The current density increased as the organic concentration was increased from 70 to 1000 mg/L in a manner consistent with Monod kinetics. When the HRT was increased from 3.4 to 7.2 h, the power densities of the C-MEAs increased from 34.3–40.9 to 40.7–45.7 mW/m², but those of the A-MEAs decreased from 25.3–48.0 to 27.7–40.9 mW/m². Although power generation was affected by HRT, organic concentrations, and separator types, the proposed SS-MFC modules can be applied to existing wastewater treatment plants.     

Electrochemical surface modification of carbon mesh anode to improve the performance of air-cathode microbial fuel cells

A convenient and promising alternative to surface modification of carbon mesh anode was fulfilled by electrochemical oxidation in the electrolyte of nitric acid or ammonium nitrate at ambient temperature. It was confirmed that such an anode modification method was low cost and effective not only in improving the efficiency of power generation in microbial fuel cells (MFCs) for synthetic wastewater treatment, but also helping to reduce the period for MFCs start-up. The MFCs with anode modification in electrolyte of nitric acid performed the best, achieving a Coulombic efficiency enhancement of 71 %. As characterized, the electrochemical modification resulted in the decrease of the anode potential and internal resistance but the increase of current response and nitrogen-containing and oxygen-containing functional groups on the carbon surface, which might contribute to the enhancement on the performances of MFCs.     

Production of Electricity and Butanol from Microalgal Biomass in Microbial Fuel Cells

Chlorella vulgaris (a freshwater microalga) and Dunaliella tertiolecta (a marine microalga) were grown for bulk harvest, and their biomass was tested as feedstock for electricity production in cubic two-chamber microbial fuel cells (MFCs) at 37°C. The anode inoculum was anaerobic consortium from a municipal sewage sludge digester, enriched separately for the two microalgal biomass feedstocks. After repeated subculturing of the two anaerobic enrichments, the maximum power density obtained in MFCs was higher from C. vulgaris (15.0 vs. 5.3 mW m^?2) while power generation was more sustained from D. tertiolecta (13 vs. 9.8 J g^-1 volatile solids). Anolytes of algal biomass-fed MFCs also contained substantial levels of butanol (8.7–16 mM with C. vulgaris and 2.5–7.0 mM with D. tertiolecta), which represents an additional form of utilizable energy. Carryover of salts from the marine D. tertiolecta biomass slurry resulted in gradual precipitation of Ca and Mg phosphates on the cathode side of the MFC. Polymerase chain reaction-denaturing gradient gel electrophoresis profiling and sequencing of bacterial communities demonstrated the presence of Wolinella succinogenes and Bacteroides and Synergistes spp. as well as numerous unknown bacteria in both enrichments. The D. tertiolecta enriched consortium contained also Geovibrio thiophilus and Desulfovibrio spp. Thus, the results indicate potential for combining fermentation and anaerobic respiration for bioenergy production from photosynthetic biomass.     

Power production in MFCs inoculated with Shewanella oneidensis MR‐1 or mixed cultures

Power densities and oxidation–reduction potentials (ORPs) of MFCs containing a pure culture of Shewanella oneidensis MR‐1 were compared to mixed cultures (wastewater inoculum) in cube shaped, 1‐, 2‐, and 3‐bottle batch‐fed MFC reactor configurations. The reactor architecture influenced the relative power produced by the different inocula, with the mixed culture generating 68–480% more power than MR‐1 in each MFC configuration. The mixed culture produced the maximum power density of 858 ± 9 mW m^?2 in the cubic MFC, while MR‐1 produced 148 ± 20 mW m^?2. The higher power by the mixed culture was primarily a result of lower internal resistances than those produced by the pure culture. Power was a direct function of ohmic resistance for the mixed culture, but not for strain MR‐1. ORP of the anode compartment varied with reactor configuration and inoculum, and it was always negative during maximum power production but it did not vary in proportion to power output. The ORP varied primarily at the end of the cycle when substrate was depleted, with a change from a reductive environment during maximum power production (approximately ?175 mV for mixed and approximately ?210 mV for MR‐1 in cubic MFCs), to an oxidative environment at the end of the batch cycle (～250 mV for mixed and ～300 mV for MR‐1). Mixed cultures produced more power than MR‐1 MFCs even though their redox potential was less negative. These results demonstrate that differences between power densities produced by pure and mixed cultures depend on the MFC architecture. Biotechnol. Bioeng. 2010; 105: 489–498. © 2009 Wiley Periodicals, Inc.