Graphitic Nanoshell/Mesoporous Carbon Nanohybrids as Highly Efficient and Stable Bifunctional Oxygen Electrocatalysts for Rechargeable Aqueous Na–Air Batteries

Efficient and cost‐effective bifunctional electrocatalysts for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are of vital importance in energy conversion and storage devices. Despite the recent progress in bifunctional oxygen electrocatalysts, their unbalanced and insufficient OER and ORR activities has continued to pose challenges for the practical application of such energy devices. The design of highly integrated, high‐performance, bifunctional oxygen electrocatalysts composed of highly graphitic nanoshells embedded in mesoporous carbon (GNS/MC) is reported. The GNS/MC exhibits very high oxygen electrode activity, which is one of the best performances among nonprecious metal bifunctional oxygen electrocatalysts, and substantially outperforms Ir‐ and Pt‐based catalysts. Moreover, the GNS/MC shows excellent durability for both OER and ORR. In situ X‐ray absorption spectroscopy and square wave voltammetry reveal the roles of residual Ni and Fe entities in enhancing OER and ORR activities. Raman spectra indicate highly graphitic, defect‐rich nature of the GNS/MC, which can contribute to the enhanced OER activity and to high stability for the OER and ORR. In aqueous Na–air battery tests, the GNS/MC air cathode‐based cell exhibits superior performance to Ir/C‐ and Pt/C‐based batteries. Significantly, the GNS/MC‐based cell demonstrates the first example of rechargeable aqueous Na–air battery.     

High‐Performance Platinum‐Perovskite Composite Bifunctional Oxygen Electrocatalyst for Rechargeable Zn–Air Battery

Constructing highly active electrocatalysts with superior stability at low cost is a must, and vital for the large‐scale application of rechargeable Zn–air batteries. Herein, a series of bifunctional composites with excellent electrochemical activity and durability based on platinum with the perovskite Sr(Co_0.8Fe_0.2)_0.95P_0.05O_3?δ (SCFP) are synthesized via a facile but effective strategy. The optimal sample Pt‐SCFP/C‐12 exhibits outstanding bifunctional activity for the oxygen reduction reaction and oxygen evolution reaction with a potential difference of 0.73 V. Remarkably, the Zn–air battery based on this catalyst shows an initial discharge and charge potential of 1.25 and 2.02 V at 5 mA cm^?2, accompanied by an excellent cycling stability. X‐ray photoelectron spectroscopy, X‐ray absorption near‐edge structure, and extended X‐ray absorption fine structure experiments demonstrate that the superior performance is due to the strong electronic interaction between Pt and SCFP that arises as a result of the rapid electron transfer via the Pt? O? Co bonds as well as the higher concentration of surface oxygen vacancies. Meanwhile, the spillover effect between Pt and SCFP also can increase more active sites via lowering energy barrier and change the rate‐determining step on the catalysts surface. Undoubtedly, this work provides an efficient approach for developing low‐cost and highly active catalysts for wider application of electrochemical energy devices.     

NiFe Layered Double Hydroxide Nanoparticles on Co,N‐Codoped Carbon Nanoframes as Efficient Bifunctional Catalysts for Rechargeable Zinc–Air Batteries

The future large‐scale deployment of rechargeable zinc–air batteries requires the development of cheap, stable, and efficient bifunctional electrocatalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). In this work, a highly efficient bifunctional electrocatalyst is prepared by depositing 3–5 nm NiFe layered double hydroxide (NiFe‐LDH) nanoparticles on Co,N‐codoped carbon nanoframes (Co,N‐CNF). The NiFe‐LDH/Co,N‐CNF electrocatalyst displayed an OER overpotential of 0.312 V at 10 mA cm^?2 and an ORR half‐wave potential of 0.790 V. The outstanding performance of the electrocatalyst is attributable to the high electrical conductivity and excellent ORR activity of Co,N‐CNF, together with the strong anchoring of 3–5 nm NiFe‐LDH nanoparticles, which preserves active sites. Inspired by the excellent OER and ORR performance of NiFe‐LDH/Co,N‐CNF, a prototype rechargeable zinc–air battery is developed. The battery exhibited a low discharge–charge voltage gap (1.0 V at 25 mA cm^?2) and long‐term cycling durability (over 80 h), and superior overall performance to a counterpart battery constructed using a mixture of IrO₂ and Pt/C as the cathode. The strategy developed here can easily be adapted to synthesize other bifunctional CNF‐based hybrid electrodes for ORR and OER, providing a practical route to more efficient rechargeable zinc–air batteries.     

Novel Route to Fe‐Based Cathode as an Efficient Bifunctional Catalysts for Rechargeable Zn–Air Battery

Efficient bifunctional oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) catalysts are of great importance for rechargeable metal–air batteries. Herein, FeN_x/C catalysts are synthesized by pyrolysis of thiourea and agarose containing α‐Fe₂O₃ nanoplate as Fe precursor, where α‐Fe₂O₃ nanoplate can prevent the aggregation of carbon sheets to effectively improve the specific surface area during the carbonization process. The FeN_x/C‐700‐20 catalyst displays excellent catalytic performance for both ORR and OER activity in alkaline conditions with more positive onset potential (1.1 V vs the reversible hydrogen electrode) and half‐wave potential, higher stability, and stronger methanol tolerance in alkaline solution, which are all superior to that of the commercial Pt/C catalyst. In this study, the detailed analyses demonstrate that the coexistence of Fe‐based species and high content of Fe‐N_x both play an important role for the catalytic activity. Furthermore, FeN_x/C‐700‐20 as cathode catalyst in Zn–air battery possesses higher charge–discharge stability and power density compared with that of commercial Pt/C catalyst, displaying great potential in practical implementation of for the rechargeable energy devices.     

Superior Oxygen Reduction Reaction on Phosphorus‐Doped Carbon Dot/Graphene Aerogel for All‐Solid‐State Flexible Al–Air Batteries

Carbon dots have been recognized as one of the most promising candidates for the oxygen reduction reaction (ORR) in alkaline media. However, the desired ORR performance in metal–air batteries is often limited by the moderate electrocatalytic activity and the lack of a method to realize good dispersion. To address these issues, herein a biomass‐deriving method is reported to achieve the in situ phosphorus doping (P‐doping) of carbon dots and their simultaneous decoration onto graphene matrix. The resultant product, namely P‐doped carbon dot/graphene (P‐CD/G) nanocomposites, can reach an ultrahigh P‐doping level for carbon nanomaterials. The P‐CD/G nanocomposites are found to exhibit excellent ORR activity, which is highly comparable to the commercial Pt/C catalysts. When used as the cathode materials for a primary liquid Al–air battery, the device shows an impressive power density of 157.3 mW cm^?2 (comparing to 151.5 mW cm^?2 of a similar Pt/C battery). Finally, an all‐solid‐state flexible Al–air battery is designed and fabricated based on our new nanocomposites. The device exhibits a stable discharge voltage of ≈1.2 V upon different bending states. This study introduces a unique biomass‐derived material system to replace the noble metal catalysts for future portable and wearable electronic devices.     

All‐Solid‐State,Foldable, and Rechargeable Zn‐Air Batteries Based on Manganese Oxide Grown on Graphene‐Coated Carbon Cloth Air Cathode

Pliable, safe, and inexpensive energy storage devices are in demand to power modern flexible electronics. In this work, a foldable battery based on a solid‐state and rechargeable Zn‐air battery is introduced. The air cathode is prepared by coating graphene flakes on pretreated carbon cloth to form a dense, interconnected, and conducting carbon network. Manganese oxide hierarchical nanostructures are subsequently grown on the large surface area carbon network, leading to high loading of active catalyst per unit volume while maintaining the mechanical and electrical integrity of the air cathode. Solid‐state and rechargeable Zn‐air battery with such air cathode exhibits similar polarization curve and resistance at its flat and folded states. The folded battery is able to deliver a power density as high as ≈32 mW cm^?2 and good cycling stability of up to 110 cycles. In addition, the flat battery shows similar discharge/charge curve and stable cycling performance after 100 times of repeated folding and unfolding, indicating its high mechanical robustness.     

Alkaline Polymer Membrane‐Based Ultrathin,Flexible, and High‐Performance Solid‐State Zn‐Air Battery

The increasing demand for portable and wearable electronics requires lightweight, thin, and highly flexible power sources, for example, flexible zinc‐air batteries (ZABs). The so‐far reported flexible ZAB devices mostly remain bulky, with a design consisting of two relatively thick substrates (e.g., carbon cloths and/or metal foams) and a gel electrolyte‐coated separator in between. Herein, an ultrathin (≈0.2 mm) solid‐state ZAB with high flexibility and performance is introduced by directly forming self‐standing active layers on each surface of an alkaline polymer membrane through an ink‐casting/hot‐pressing approach. A Fe/N‐doped 3D carbon with hierarchic pores and an interconnected network structure is used as cathode electrocatalyst, so that the backing gas‐diffusion layer (e.g., carbon cloth) can be abandoned. What is further, a microstructure‐modulating method to significantly increase the FeN₄ active sites for oxygen reduction reaction is developed, thus significantly boosting the performance of the ZAB. The assembled solid‐state ZAB manifests remarkable peak power density of 250 mW cm^?3 and high capacity of 150.4 mAh cm^?3 at 8.3 mA cm^?3, as well as excellent flexibility. The new design should provide valuable opportunity to the portable and wearable electronics.     

An Areal‐Energy Standard to Validate Air‐Breathing Electrodes for Rechargeable Zinc–Air Batteries

Rechargeable zinc–air batteries may become safe, sustainable, low‐cost, and energy‐dense alternatives to Li‐ion batteries for many applications, but problems associated with today's air‐breathing electrodes limit zinc–air performance. To overcome this challenge, researchers have investigated hundreds of air‐breathing electrode variations over the last decade. Unfortunately, the efficacy of these variations remains ambiguous due to nonstandardized cycling protocols that map to areal‐energy values spanning five orders of magnitude. To compete with Li‐ion batteries, researchers should cycle zinc–air cells at 35 mWh cm_geo^?2, but only 8, of the 100 publications reviewed here, breach this threshold. Once the community cycles zinc–air cells at the proposed areal energy and better understands failure mechanisms, lab‐scale results will translate to practical advancements.     

A Room‐Temperature Molten Hydrate Electrolyte for Rechargeable Zinc–Air Batteries

Aqueous Zn‐based batteries are attracting extensive interest because of their economic feasibility and potentially high energy density. However, poor rechargeability of Zn anode in conventional electrolytes resulting from dendrite formation and self‐corrosion hinders their practical implementation. Herein, a Zn molten hydrate composed of inorganic Zn salt and water is demonstrated as an advantageous electrolyte for solving these issues. In this electrolyte, dendrite‐free Zn deposition/dissolution reaction with a high Coulombic efficiency (≈99%) as well as long‐term stability, free from CO₂ poisoning are realized. The resultant Zn–air cell exhibits a reversible capacity of 1000 mAh g_(catalyst)^?1 over 100 cycles at 30 °C. Combined with the intrinsic safety associated with aqueous chemistry and cost benefit of the raw material, the present Zn–air battery makes a strong candidate for large‐scale energy storage.     

Apically Dominant Mechanism for Improving Catalytic Activities of N‐Doped Carbon Nanotube Arrays in Rechargeable Zinc–Air Battery

The oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) in zinc–air batteries (ZABs) require highly efficient, cost‐effective, and stable electrocatalysts as alternatives to high cost and low poison resistant platinum group metals (PGM) catalysts. Although nitrogen‐doped carbon nanotube (NCNT) arrays are now capable of catalyzing ORR efficiently, their hydrophobic surface and base‐growth mode are found to limit the catalytic performance in the practical ZABs. Here, the concept of an apically dominant mechanism in improving the catalytic performance of NCNT by precisely encapsulating CoNi nanoparticles (NPs) within the apical domain of NCNT on the Ni foam (denoted as CoNi@NCNT/NF) is demonstrated. The CoNi@NCNT/NF exhibits a more excellent catalytic performance toward both ORR and OER than that of traditional NCNT derived from the base‐growth method. The ZAB coin cell using CoNi@NCNT/NF as an air electrode shows a peak power density of 127 mW cm^?2 with an energy density of 845 Wh kg_Zn^?1 and rechargeability over 90 h, which outperforms the performance of PGM catalysts. Density functional theory calculations reveal that the ORR catalytic performance of the CoNi@NCNT/NF is mainly attributed to the synergetic contributions from NCNT and the apical active sites on NCNT near to CoNi NPs.     

High‐Performance Trifunctional Electrocatalysts Based on FeCo/Co2P Hybrid Nanoparticles for Zinc–Air Battery and Self‐Powered Overall Water Splitting

Currently, it is still a significant challenge to simultaneously boost various reactions by one electrocatalyst with high activity, excellent durability, as well as low cost. Herein, hybrid trifunctional electrocatalysts are explored via a facile one‐pot strategy toward an efficient oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). The catalysts are rationally designed to be composed by FeCo nanoparticles encapsuled in graphitic carbon films, Co₂P nanoparticles, and N,P‐codoped carbon nanofiber networks. The FeCo nanoparticles and the synergistic effect from Co₂P and FeCo nanoparticles make the dominant contributions to the ORR, OER, and HER activities, respectively. Their bifunctional activity parameter (?E) for ORR and OER is low to 0.77 V, which is much smaller than those of most nonprecious metal catalysts ever reported, and comparable with state‐of‐the‐art Pt/C and RuO₂ (0.78 V). Accordingly, the as‐assembled Zn–air battery exhibits a high power density of 154 mW cm^?2 with a low charge–discharge voltage gap of 0.83 V (at 10 mA cm^?2) and excellent stability. The as‐constructed overall water‐splitting cell achieves a current density of 10 mA cm^?2 (at 1.68 V), which is comparable to the best reported trifunctional catalysts.     

Ultrathin Co3O4 Layers with Large Contact Area on Carbon Fibers as High‐Performance Electrode for Flexible Zinc–Air Battery Integrated with Flexible Display

A facile and binder‐free method is developed for the in situ and horizontal growth of ultrathin mesoporous Co₃O₄ layers on the surface of carbon fibers in the carbon cloth (ultrathin Co₃O₄/CC) as high‐performance air electrode for the flexible Zn–air battery. In particular, the ultrathin Co₃O₄ layers have a maximum contact area on the conductive support, facilitating the rapid electron transport and preventing the aggregation of ultrathin layers. The ultrathin feature of Co₃O₄ layers is characterized by the transmission electron microscopy, Raman spectra, and X‐ray absorption fine structure spectroscopy. Benefiting from the high utilization degree of active materials and rapid charge transport, the mass activity for oxygen reduction and evolution reactions of the ultrathin Co₃O₄/CC electrode is more than 10 times higher than that of the carbon cloth loaded with commercial Co₃O₄ nanoparticles. Compared to the commercial Co₃O₄/CC electrode, the flexible Zn–air battery using ultrathin Co₃O₄/CC electrode exhibits excellent rechargeable performance and high mechanical stability. Furthermore, the flexible Zn–air battery is integrated with a flexible display unit. The whole integrated device can operate without obvious performance degradation under serious deformation and even during the cutting process, which makes it highly promising for wearable and roll‐up optoelectronics.     

Interpenetrating Triphase Cobalt‐Based Nanocomposites as Efficient Bifunctional Oxygen Electrocatalysts for Long‐Lasting Rechargeable Zn–Air Batteries

Rational construction of atomic‐scale interfaces in multiphase nanocomposites is an intriguing and challenging approach to developing advanced catalysts for both oxygen reduction (ORR) and evolution reactions (OER). Herein, a hybrid of interpenetrating metallic Co and spinel Co₃O₄ “Janus” nanoparticles stitched in porous graphitized shells (Co/Co₃O₄@PGS) is synthesized via ionic exchange and redox between Co²⁺ and 2D metal–organic‐framework nanosheets. This strategy is proven to effectively establish highways for the transfer of electrons and reactants within the hybrid through interfacial engineering. Specifically, the phase interpenetration of mixed Co species and encapsulating porous graphitized shells provides an optimal charge/mass transport environment. Furthermore, the defect‐rich interfaces act as atomic‐traps to achieve exceptional adsorption capability for oxygen reactants. Finally, robust coupling between Co and N through intimate covalent bonds prohibits the detachment of nanoparticles. As a result, Co/Co₃O₄@PGS outperforms state‐of‐the‐art noble‐metal catalysts with a positive half‐wave potential of 0.89 V for ORR and a low potential of 1.58 V at 10 mA cm^?2 for OER. In a practical demonstration, ultrastable cyclability with a record lifetime of over 800 h at 10 mA cm^?2 is achieved by Zn–air batteries with Co/Co₃O₄@PGS within the rechargeable air electrode.     

Two‐Step Activated Carbon Cloth with Oxygen‐Rich Functional Groups as a High‐Performance Additive‐Free Air Electrode for Flexible Zinc–Air Batteries

A flexible air electrode (FAE) with both high oxygen electrocatalytic activity and excellent flexibility is the key to the performance of various flexible devices, such as Zn–air batteries. A facile two‐step method, mild acid oxidation followed by air calcination that directly activates commercial carbon cloth (CC) to generate uniform nanoporous and super hydrophilic surface structures with optimized oxygen‐rich functional groups and an enhanced surface area, is presented here. Impressively, this two‐step activated CC (CC‐AC) exhibits superior oxygen electrocatalytic activity and durability, outperforming the oxygen‐doped carbon materials reported to date. Especially, CC‐AC delivers an oxygen evolution reaction (OER) overpotential of 360 mV at 10 mA cm^?2 in 1 m KOH, which is among the best performances of metal‐free OER electrocatalysts. The practical application of CC‐AC is presented via its use as an FAE in a flexible rechargeable Zn–air battery. The bendable battery achieves a high open circuit voltage of 1.37 V, a remarkable peak power density of 52.3 mW cm^?3 at 77.5 mA cm^?3, good cycling performance with a small charge–discharge voltage gap of 0.98 V and high flexibility. This study provides a new approach to the design and construction of high‐performance self‐supported metal‐free electrodes.