Monolithic Photoassisted Water Splitting Device Using Anodized Ni‐Fe Oxygen Evolution Catalytic Substrate

Large‐scale industrial application of solar‐driven water splitting has called for the development of oxygen evolution reaction (OER) catalysts that deliver high catalytic activity and stability. Here it is shown that an efficient OER catalytic substrate can be developed by roll‐to‐roll fabrication of electrodeposited Ni‐Fe foils, followed by anodization. An amorphous oxyhydroxide layer directly formed on Ni‐Fe foils exhibits high catalytic activity toward water oxidation in 1 m KOH solution, which requires an overpotential of 0.251 V to reach current density of 10 mA cm^–2. The developed catalytic electrode shows the best OER activity among catalysts with film structure. The catalyst also shows prolonged stability at vigorous gas evolution condition for 36 h. To demonstrate the monolithic photoassisted water splitting device, an amorphous silicon solar cell is fabricated on Ni‐Fe catalytic substrate, resulting in lowering OER overpotential under light illumination. This monolithic device is the first demonstration that the OER catalytic substrates and the solar cells are integrated and can be easily applied for industrial scale solar‐driven water electrolysis.     

Single Atoms and Clusters Based Nanomaterials for Hydrogen Evolution,Oxygen Evolution Reactions,and Full Water Splitting

The sustainable and scalable production of hydrogen through hydrogen evolution reaction (HER) and oxygen through oxygen evolution reaction (OER) in water splitting demands efficient and robust electrocatalysts. Currently, state‐of‐the‐art electrocatalysts of Pt and IrO₂/RuO₂ exhibit the benchmark catalytic activity toward HER and OER, respectively. However, expanding their practical application is hindered by their exorbitant price and scarcity. Therefore, the development of alternative effective electrocatalysts for water splitting is crucial. In the last few decades, substantial effort has been devoted to the development of alternative HER/OER and water splitting catalysts based on various transition metals (including Fe, Co, Ni, Mo, and atomic Pt) which show promising catalytic activities and durability. In this review, after a brief introduction and basic mechanism of HER/OER, the authors systematically discuss the recent progress in design, synthesis, and application of single atom and cluster‐based HER/OER and water splitting catalysts. Moreover, the crucial factors that can tune the activity of catalysts toward HER/OER and water splitting such as morphology, crystal defects, hybridization of metals with nonmetals, heteroatom doping, alloying, and formation of metals inside graphitic layered materials are discussed. Finally, the existing challenges and future perspectives for improving the performance of electrocatalysts for water splitting are addressed.     

Amorphous Cobalt Boride (Co2B) as a Highly Efficient Nonprecious Catalyst for Electrochemical Water Splitting: Oxygen and Hydrogen Evolution

It is demonstrated that amorphous cobalt boride (Co₂B) prepared by the chemical reduction of CoCl₂ using NaBH₄ is an exceptionally efficient electrocatalyst for the oxygen evolution reaction (OER) in alkaline electrolytes and is simultaneously active for catalyzing the hydrogen evolution reaction (HER). The catalyst achieves a current density of 10 mA cm^?2 at 1.61 V on an inert support and at 1.59 V when impregnated with nitrogen‐doped graphene. Stable performance is maintained at 10 mA cm^?2 for at least 60 h. The optimized catalyst, Co₂B annealed at 500 °C (Co₂B‐500) evolves oxygen more efficiently than RuO₂ and IrO₂, and its performance matches the best cobalt‐based catalysts reported to date. Co₂B is irreversibly oxidized at OER conditions to form a CoOOH surface layer. The active form of the catalyst is therefore represented as CoOOH/Co₂B. EXAFS observations indicate that boron induces lattice strain in the crystal structure of the metal, which potentially diminishes the thermodynamic and kinetic barrier of the hydroxylation reaction, formation of the OOH* intermediate, a key limiting step in the OER.     

Eutectic‐Derived Mesoporous Ni‐Fe‐O Nanowire Network Catalyzing Oxygen Evolution and Overall Water Splitting

The development of efficient and abundant water oxidation catalysts is essential for the large‐scale storage of renewable energy in the form of hydrogen fuel via electrolytic water splitting, but still remains challenging. Based upon eutectic reaction and dealloying inheritance effect, herein, novel Ni‐Fe‐O‐based composite with a unique mesoporous nanowire network structure is designed and synthesized. The composite exhibits exceptionally low overpotential (10 mA cm^?2 at an overpotential of 244 mV), low Tafel slope (39 mV dec^?1), and superior long‐term stability (remains 10 mA cm^?2 for over 60 h without degradation) toward oxygen evolution reaction (OER) in 1 m KOH. Moreover, an alkaline water electrolyzer is constructed with the Ni‐Fe‐O composite as catalyst for both anode and cathode. This electrolyzer displays superior electrolysis performance (affording 10 mA cm^?2 at 1.64 V) and long‐term durability. The remarkable features of the catalyst lie in its unique mesoporous nanowire network architecture and the synergistic effect of the metal core and the active metal oxide, giving rise to the strikingly enhanced active surface area, accelerated electron/ion transport, and further promoted reaction kinetics of OER.     

Defect‐Engineered Ultrathin δ‐MnO2 Nanosheet Arrays as Bifunctional Electrodes for Efficient Overall Water Splitting

Recently, defect engineering has been used to intruduce half‐metallicity into selected semiconductors, thereby significantly enhancing their electrical conductivity and catalytic/electrocatalytic performance. Taking inspiration from this, we developed a novel bifunctional electrode consisting of two monolayer thick manganese dioxide (δ‐MnO₂) nanosheet arrays on a nickel foam, using a novel in‐situ method. The bifunctional electrode exposes numerous active sites for electrocatalytic rections and displays excellent electrical conductivity, resulting in strong performance for both HER and OER. Based on detailed structure analysis and density functional theory (DFT) calculations, the remarkably OER and HER activity of the bifunctional electrode can be attributed to the ultrathin δ‐MnO₂ nanosheets containing abundant oxygen vacancies lead to the formation od Mn³⁺ active sites, which give rise to half‐metallicity properties and strong H₂O adsorption. This synthetic strategy introduced here represents a new method for the development of non‐precious metal Mn‐based electrocatalysts for eddicient energy conversion.     

High‐Performance Trifunctional Electrocatalysts Based on FeCo/Co2P Hybrid Nanoparticles for Zinc–Air Battery and Self‐Powered Overall Water Splitting

Currently, it is still a significant challenge to simultaneously boost various reactions by one electrocatalyst with high activity, excellent durability, as well as low cost. Herein, hybrid trifunctional electrocatalysts are explored via a facile one‐pot strategy toward an efficient oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). The catalysts are rationally designed to be composed by FeCo nanoparticles encapsuled in graphitic carbon films, Co₂P nanoparticles, and N,P‐codoped carbon nanofiber networks. The FeCo nanoparticles and the synergistic effect from Co₂P and FeCo nanoparticles make the dominant contributions to the ORR, OER, and HER activities, respectively. Their bifunctional activity parameter (?E) for ORR and OER is low to 0.77 V, which is much smaller than those of most nonprecious metal catalysts ever reported, and comparable with state‐of‐the‐art Pt/C and RuO₂ (0.78 V). Accordingly, the as‐assembled Zn–air battery exhibits a high power density of 154 mW cm^?2 with a low charge–discharge voltage gap of 0.83 V (at 10 mA cm^?2) and excellent stability. The as‐constructed overall water‐splitting cell achieves a current density of 10 mA cm^?2 (at 1.68 V), which is comparable to the best reported trifunctional catalysts.     

Defect Engineering Promoted Ultrafine Ir Nanoparticle Growth and Sr Single-Atom Adsorption on TiO2 Nanowires to Achieve High-Performance Overall Water Splitting in Acidic Media

This work reports the use of the metal-support interaction strengthening through defect engineering and single atom adsorption to the supports to increase the catalytic activities of metals. Specifically, the plasma treated TiO₂ nanowires with the Ir nanoparticle growth and the Sr single atom adsorption (the Ir@Sr-p-TiO₂ NWs) are synthesized and demonstrated to be efficient catalysts for OER and HER. They only need overpotentials of 250 and 32 mV to drive 10 mA cm⁻² for OER and HER, respectively. Their OER and HER activities are much higher than the commercial IrO₂ and Pt/C. The high activities of the Ir@Sr-p-TiO₂ NWs mainly arise from the strengthened metal-support interactions between the Ir nanoparticles and the p-TiO₂ NWs, achieved by the plasma generated oxygen defects (Vo·) and the Sr adsorption on the p-TiO₂ NWs. Analysis and DFT calculations indicate that the Vo· and Sr adsorption can promote the charge transfer from the p-TiO₂ NWs to the Ir nanoparticles, optimizing the adsorptions of the OER and HER intermediates on the O- and H-covered Ir nanoparticles. Additionally, the strong metal-support interactions can increase the stabilities of the Ir NPs against the chemical corrosions, increasing the OER and HER durabilities of the Ir@Sr-p-TiO₂ NWs.     

Reduced Mesoporous Co3O4 Nanowires as Efficient Water Oxidation Electrocatalysts and Supercapacitor Electrodes

While electrochemical water splitting is one of the most promising methods to store light/electrical energy in chemical bonds, a key challenge remains in the realization of an efficient oxygen evolution reaction catalyst with large surface area, good electrical conductivity, high catalytic properties, and low fabrication cost. Here, a facile solution reduction method is demonstrated for mesoporous Co₃O₄ nanowires treated with NaBH₄. The high‐surface‐area mesopore feature leads to efficient surface reduction in solution at room temperature, which allows for retention of the nanowire morphology and 1D charge transport behavior, while at the same time substantially increasing the oxygen vacancies on the nanowire surface. Compared to pristine Co₃O₄ nanowires, the reduced Co₃O₄ nanowires exhibit a much larger current of 13.1 mA cm^‐2 at 1.65 V vs reversible hydrogen electrode (RHE) and a much lower onset potential of 1.52 V vs RHE. Electrochemical supercapacitors based on the reduced Co₃O₄ nanowires also show a much improved capacitance of 978 F g^‐1 and reduced charge transfer resistance. Density‐functional theory calculations reveal that the existence of oxygen vacancies leads to the formation of new gap states in which the electrons previously associated with the Co‐O bonds tend to be delocalized, resulting in the much higher electrical conductivity and electrocatalytic activity.     

Interfacial Scaffolding Preparation of Hierarchical PBA‐Based Derivative Electrocatalysts for Efficient Water Splitting

The development of highly efficient and durable electrocatalysts is crucial for overall water splitting. Herein, the in situ scaffolding formation of 3D Prussian blue analogues (PBAs) on a variety of 2D or 1D metal hydroxides/oxides to fabricate hierarchical nanostructures is first demonstrated. Typically, cobalt hydroxide or oxide nanoarrays are used as the precursor and structural oriented template for the subsequent growth of 3D PBA nanocubes. The mechanism study reveals that the interfacial scaffolding process can be reversibly controlled via the in situ ion exchange process with adjusting coordination ions. Thus, the facile, versatile strategy can extend to successfully fabricate a variety of hierarchical PBA‐based nanostructures including on cobalt fluoride hydroxide, copper hydroxide, monometal or bimetal nickel–cobalt hydroxides, cobalt oxide, and manganese oxide nanosheets with structural tailor‐ability and chemical diversity. More interestingly, the metal nitride derivatives obtained via controlled calcination process exhibit good electrocatalytic activity for water splitting with low overpotentials, and remarkable durability for 1200 h, thanks to the superior intrinsic activity of bimetal nature and the scrupulous hierarchical structure. This versatile strategy provides a paradigm for rational design of PBA‐based functional nanomaterials, which is highly promising in energy conversion, storage, and electrocatalytic fields.     

Hierarchically Structured 3D Integrated Electrodes by Galvanic Replacement Reaction for Highly Efficient Water Splitting

A NiFe‐based integrated electrode is fabricated by the spontaneous galvanic replacement reaction on an iron foam. Driven by the different electrochemical potentials between Ni and Fe, the dissolution of surface Fe occurs with electroless plating of Ni on iron foam with no need to access instrumentation and input energy. A facile cyclic voltammetry treatment is subsequently applied to convert the metallic NiFe to NiFeO_x . A series of analytical methods indicates formation of a NiFeO_x film of nanosheets on the iron foam surface. This hierarchically structured three dimensional electrode displays high activity and durability against water oxidation. In 1 m KOH, a current density of 1000 mA cm^?2 is achieved at an overpotential of only 300 mV. This method is readily extended to fabricate CoFe or NiCoFe‐based integrated electrodes for water oxidation. Phosphorization of the bimetallic oxide (NiFeO_x ) generates the bimetallic phosphide (NiFe‐P), which can act as an excellent electrocatalyst for hydrogen production in 1 m KOH. An alkaline electrolyzer is constructed using NiFeO_x and NiFe‐P coated iron foams as anode and cathode, which can realize overall water splitting with a current density of 100 mA cm^?2 at an overpotential of 630 mV.     

Interface Engineering of Hierarchical Branched Mo‐Doped Ni3S2/NixPy Hollow Heterostructure Nanorods for Efficient Overall Water Splitting

Rational design and construction of bifunctional electrocatalysts with excellent activity and durability is imperative for water splitting. Herein, a novel top‐down strategy to realize a hierarchical branched Mo‐doped sulfide/phosphide heterostructure (Mo‐Ni₃S₂/Ni_xP_y hollow nanorods), by partially phosphating Mo‐Ni₃S₂/NF flower clusters, is proposed. Benefitting from the optimized electronic structure configuration, hierarchical branched hollow nanorod structure, and abundant heterogeneous interfaces, the as‐obtained multisite Mo‐Ni₃S₂/Ni_xP_y/NF electrode has remarkable stability and bifunctional electrocatalytic activity in the hydrogen evolution reaction (HER)/oxygen evolution reaction (OER) in 1 m KOH solutions. It possesses an extremely low overpotential of 238 mV at the current density of 50 mA cm^?2 for OER. Importantly, when assembled as anode and cathode simultaneously, it merely requires an ultralow cell voltage of 1.46 V to achieve the current density of 10 mA cm^?2, with excellent durability for over 72 h, outperforming most of the reported Ni‐based bifunctional materials. Density functional theory results further confirm that the doped heterostructure can synergistically optimize Gibbs free energies of H and O‐containing intermediates (OH*, O*, and OOH*) during HER and OER processes, thus accelerating the catalytic kinetics of electrochemical water splitting. This work demonstrates the importance of the rational combination of metal doping and interface engineering for advanced catalytic materials.     

Seamlessly Conductive 3D Nanoarchitecture of Core–Shell Ni‐Co Nanowire Network for Highly Efficient Oxygen Evolution

Electrochemical splitting of water is an attractive way to produce hydrogen fuel as a clean and renewable energy source. However, a major challenge is to accelerate the sluggish kinetics of the anodic half‐cell reaction where oxygen evolution reaction (OER) takes place. Here, a seamlessly conductive 3D architecture is reported with a carbon‐shelled Ni‐Co nanowire network as a highly efficient OER electrocatalyst. Highly porous and granular Ni‐Co nanowires are first grown on a carbon fiber woven fabric utilizing a cost‐effective hydrothermal method and then conductive carbon shell is coated on the Ni‐Co nanowires via glucose carbonization and annealing processes. The conductive carbon layer surrounding the nanowires is introduced to provide a continuous pathway for facile electron transport throughout the whole of the integrated 3D catalyst. This 3D hierarchical structure provides several synergistic effects and beneficial functions including a large number of active sites, easy accessibility of water, fast electron transport, rapid release of oxygen gas, enhanced electrochemical durability, and stronger structural integrity, resulting in a remarkable OER activity that delivers an overpotential of 302 mV with a Tafel slope of 43.6 mV dec^?1 at a current density of 10 mA cm^?2 in an alkaline medium electrolyte (1 m KOH).     

3D‐Branched ZnO/CdS Nanowire Arrays for Solar Water Splitting and the Service Safety Research

Modulation of broadband light trapping through assembly of 3D structures and modification with narrow band‐gap semiconductors provide an effective way to improve the photoelectrochemical (PEC) performance. Here, 3D‐branched ZnO nanowire arrays (NWAs) modified with cadmium sulfide (CdS) nanoparticles are designed and synthesized via solution chemical routes. The 3D‐branched ZnO NWA–CdS nanoparticle photoanodes show an excellent PEC performance in UV and visible region and the maximum photo‐to‐hydrogen conversion efficiency reaches to 3.1%. The high performance of 3D‐branched ZnO NWA–CdS composites is mainly attributed to the excellent carrier collection capability and high light‐trapping ability of 3D‐branched ZnO NWAs as well as the excellent photocatalytic activity of CdS nanoparticles in the visible region. In addition, the photocorrosion mechanism of 3D‐branched ZnO NWA–CdS photoanodes is systematically investigated, and a protective TiO₂ layer is deposited onto the photoanodes to elevate the PEC stability. The results benefit a deeper understanding of the role of 3D‐branched structures decorated with narrow band‐gap semiconductors in solar water splitting.     

Adjusting the Anisotropy of 1D Sb2Se3 Nanostructures for Highly Efficient Photoelectrochemical Water Splitting

Sb₂Se₃ has recently spurred great interest as a promising light‐absorbing material for solar energy conversion. Sb₂Se₃ consists of 1D covalently linked nanoribbons stacked via van der Waals forces and its properties strongly depend on the crystallographic orientation. However, strategies for adjusting the anisotropy of 1D Sb₂Se₃ nanostructures are rarely investigated. Here, a novel approach is presented to fabricate 1D Sb₂Se₃ nanostructure arrays with different aspect ratios on conductive substrates by simply spin‐coating Sb‐Se solutions with different molar ratios of thioglycolic acid and ethanolamine. A relatively small proportion of thioglycolic acid induces the growth of short Sb₂Se₃ nanorod arrays with preferred orientation, leading to fast carrier transport and enhanced photocurrent. After the deposition of TiO₂ and Pt, an appropriately oriented Sb₂Se₃ nanostructure array exhibits a significantly enhanced photoelectrochemical performance; the photocurrent reaches 12.5 mA cm^?2 at 0 V versus reversible hydrogen electrode under air mass 1.5 global illumination.     

Corrosion and Alloy Engineering in Rational Design of High Current Density Electrodes for Efficient Water Splitting

Alongside rare‐earth metals, Ni, Fe, Co, Cu are some of the critical materials that will be in huge demand thanks to growth in clean‐energy sector. Herein scrap stainless steel wires (SSW) from worn‐out tires are employed as a support material for catalyst integration in the hydrogen evolution reaction (HER). In addition, SSW by corrosion engineering is exercised as an in situ formed freestanding robust electrode for the oxygen evolution reaction (OER). By superficial corrosion of SSW, inherent active species are unmasked in the form of Ni/FeOOH nanocrystallites displaying efficient water oxidation by reaching 500 mA cm^?2 at low overpotential (η₅₀₀) of 287 mV in 1 m KOH. Similarly, cathode scrap SSW with active (alloy) coatings of MoNi₄ catalyzes the HER at η_‐200 = 77 mV, with a low activation energy (E_a = 16.338 kJ mol^?1) and high durability of 150 h. Promisingly, when used in industrial conditions, 5 m KOH, 343 K, these electrodes demonstrate abnormal activity by yielding high anodic and cathodic current density of 1000 mA cm^?2 at η = 233 mV and η = 161 mV, respectively. This work may inspire researchers to explore and reutilize high‐demand metals from scrap for addressing critical material shortfalls in clean‐energy technologies.     

Controlling the Active Sites of Sulfur‐Doped Carbon Nanotube–Graphene Nanolobes for Highly Efficient Oxygen Evolution and Reduction Catalysis

Controlling active sites of metal‐free catalysts is an important strategy to enhance activity of the oxygen evolution reaction (OER). Many attempts have been made to develop metal‐free catalysts, but the lack of understanding of active‐sites at the atomic‐level has slowed the design of highly active and stable metal‐free catalysts. A sequential two‐step strategy to dope sulfur into carbon nanotube–graphene nanolobes is developed. This bidoping strategy introduces stable sulfur–carbon active‐sites. Fluorescence emission of the sulfur K‐edge by X‐ray absorption near edge spectroscopy (XANES) and scanning transmission electron microscopy electron energy loss spectroscopy (STEM‐EELS) mapping and spectra confirm that increasing the incorporation of heterocyclic sulfur into the carbon ring of CNTs not only enhances OER activity with an overpotential of 350 mV at a current density of 10 mA cm^?2, but also retains 100% of stability after 75 h. The bidoped sulfur carbon nanotube–graphene nanolobes behave like the state‐of‐the‐art catalysts for OER but outperform those systems in terms of turnover frequency (TOF) which is two orders of magnitude greater than (20% Ir/C) at 400 mV overpotential with very high mass activity 1000 mA cm^?2 at 570 mV. Moreover, the sulfur bidoping strategy shows high catalytic activity for the oxygen reduction reaction (ORR). Stable bifunctional (ORR and OER) catalysts are low cost, and light‐weight bidoped sulfur carbon nanotubes are potential candidates for next‐generation metal‐free regenerative fuel cells.