Laboratory composting of extruded starch acetate and poly lactic acid blended foams

Composting of extruded foams made of starch acetate and poly lactic acid (PLA) with pre-conditioned yard waste was studied using a laboratory composting system. Extruded foams of high amylose starch were used as the control. Degradation was measured by analyzing the exhaust gases for carbon dioxide. There were significant differences in the amounts of carbon dioxide produced in the vessels containing foams of high amylose starch and foams of starch acetate blended with 20% or 30% PLA. The high amylose starch foams completely degraded within 15 days. The starch acetate foams with 0% PLA took longer, with evolution of carbon dioxide still measurable after 55 days. The rate of degradation was faster for foams with higher PLA contents. The starch acetate foams took even longer to degrade. The maximum time was found to be 130 days for the starch acetate foams.     

Preparation and properties of biodegradable foams from starch acetate and poly(tetramethylene adipate-co-terephthalate)

Biodegradable composite foams were prepared by extruding starch acetate, with degree of substitution (DS) 1.78, with poly(tetramethylene adipate-co-terephthalate) (EBC). The foams' chemical structures, thermal behaviors, and microstructures were investigated by Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). By measuring these properties, it was found that low EBC contents in the blends favored the miscibility of the two polymers, as characterized by (1) disappearance of EBC carbonyl peak and appearance of hydrogen-bonded EBC carbonyl groups in FTIR spectra; (2) an increase in T_g of starch acetate and the decreases in T_m values of starch acetate and EBC in DSC thermograms; and (3) formation of a homogeneous morphology in SEM. However, large amounts of EBC decreased the miscibility of these two polymers, as reflected by the foams' physical and mechanical properties. With a small amount of EBC, the foams had high radial expansion ratios (RER) and spring indices (SI) and low unit densities and compressibilities. Biodegradation rates of the composite foams decreased with the addition of EBC to starch acetate.     

Lactic acid production from enzyme-thinned corn starch usingLactobacillus amylovorus

Summary An alternative process for industrial lactic acid production was deveooped using a starch degrading lactic acid producing organism,Lactobacillus amylovorus B-4542. In this process, saccharification takes place during the fermentation, eliminating the need for complete hydrolysis of the starch to glucose prior to fermentation. The cost savings of this alternative are substantial since it eliminates the energy input, separate reactor tank, time, and enzyme associated with the typical pre-fermentation saccharification step. The only pre-treatment was gelatinization and enzyme-thinning of the starch to overcome viscosity problems associated with high starch concentrations and to make the starch more rapidly degradable. This fermentation process was optimized for temperature, substrate level, nitrogen source and level, mineral level, B-vitamins, volatile fatty acids, pH, and buffer source. The rate of the reaction and the final level of lactic acid obtained in the optimized liquefied starch process was similar to that obtained withL. delbrueckii B-445 using glucose as the substrate.     

Size distributions of amylose and amylopectin solubilized from corn starch granules

Size distributions of extracts derived from starch were investigated to aid in elucidating structure-function relationships of these polymers in water. Starch granules derived from waxy maize and amylomaize VII were dissolved in water by microwave heating in a high pressure vessel. Transmission electron microscopy of starch deposited from dilute solution and rotary shadowed with platinum, revealed that amylopectin imaged from waxy maize could be broadly classified as about 28% circular space filling patches containing branched clusters and 72% asymmetric linear containing branched clusters. Lengths of asymmetric linear amylopectin components ranged from about 37 to 980 nm whereas the diameter of circular amylopectin components ranged from about 44 to 200 nm. Although the starch in amylomaize VII is about 70% amylose, its narrow asymmetric structure when visualized by microscopy enabled us to image amylose even though amylopectin was present. Lengths of components ranged from about 46 to 254 nm. After smoothing and curve fitting, we found that all size distributions investigated could be treated as if they were multimodal in nature. The most abundant amylose component had a linear density of 8.2 × 10³ molar mass units/ nm. This value could be explained if amylose had an aggregation number of about 5.9.     

A comparative account of conditions for synthesis of sodium carboxymethyl starch from corn and amaranth starch

Conditions for the preparation of carboxymethyl derivatives of corn and amaranth starch were compared. The two starches differed considerably with respect to the optimum conditions such as temperature, pH, time, concentration of sodium monochloroacetate, and starch:liquor ratio. In both cases, isopropyl alcohol was the solvent of choice. Multistage carboxylation was also carried out. Amaranth starch differs from corn starch in two respects. It is waxy in nature and also has a small granule size of 1–2 μm. However, comparison with rice starch, having a granule size of 1–2 μm and potato starch, having a similar amylose content as corn starch showed no correlation between any of these parameters.     

Mechanical properties of polyurethane foams prepared from liquefied corn stover with PAPI

Corn stover was liquefied by using ethylene carbonate (EC) as liquefying solvent and 97% sulfur acid as catalyst at 170 degrees C for 90 min. Polyurethane (PU) foams were prepared from liquefied corn stover (LCS) with variable amount of polymethylene polyphenylisocyanate (PAPI) by one-shot method, with water as blowing agent, silicone as surfactant and triethylamine and dibutyltine dilaurate as co-catalyst. The mechanical properties of LCS-PU foam with different [NCO]/[OH] ratio were studied on a universal tensile tester. With the increase of [NCO]/[OH] ratio from 0.4 to 1.0, the tensile strength and Young's modulus of the LCS-PU foam first raised, reached their maximum values at [NCO]/[OH] ratio of 0.8, and then declined; while the elongation at break decreased from 117% to 3.6%. The results indicated that by changing the [NCO]/[OH] ratio, mechanical properties of LCS-PU foams could be adjusted for various end uses.     

Influence of amylose content on starch films and foams

After extraction of smooth pea starch and waxy maize starch from pure amylose and amylopectin fractions, films with various amylose contents were prepared by casting in the presence of water or water with glycerol. For unplasticized films, a continuous increase in tensile strength (40–70 MPa) and elongation (4–6%) was observed as amylose increased from 0 to 100%. Discrepancies with values obtained for native starches with variable amylose content and different botanical origins were attributable to variations in the molecular weights of components. Taking cell wall properties into account, the values obtained in the laboratory were used to improve the relation between the flexural behavior of extruded foams and the model of cellular solids with open cavities.

The properties of plasticized films were not improved by the presence of glycerol and remained constant when amylose content was higher than 40%. Results are interpreted on the basis of topological differences between amylose and amylopectin.     

Production of ethanol from extruded corn starch by a nonconvencional fermentation method

Summary In single-step 48-hour fermentations of extruded, liquefied and raw corn starch, the yields of ethanol from extruded starch were similar to those from liquefied starch, whereas the yields of ethanol from raw starch were lower.     

Enzymatic production of cyclodextrins from unliquefied corn starch in an attrition bioreactor

A novel enzymatic process for the production of cyclodextrins from unliquefied starch was developed. Cyclodextrins were produced in an attrition bioreactor in which simultaneous hydrolysis of starch and synthesis of cyclodextrins by cyclodextrin glycosyltransferase (CGTase) occur. The CGTase was obtained from isolated Bacillus sp. BE101, and maximum activity of the enzyme was observed at pH 6.0 and a temperature of 45 degrees C. The effect of milling media size and material on the performance of the attrition bioreactor was investigated, and operational parameters such as agitation speed, volume of milling media, ratio of enzyme to starch, and starch concentration were optimized. The production yield of cyclodextrins from unliquefied corn starch of 15% reached 35% at 24 h under optimized conditions. Energy consumption for the production of cyclodextrins in the attrition bioreactor system was estimated to be about 25% of that required for the liquefaction of starch in the conventional process.     

Enzymatic production of cyclodextrins from milled corn starch in an ultrafiltration membrane bioreactor

Cyclodextrin glycosyltransferase (CGTase) was found to be severely inhibited by cyclodextrins. In order to increase the conversion yield by reducing product inhibition and reuse the CGTase in the production of cyclodextrins from milled corn starch, an ultrafiltration membrane bioreactor system was employed. In a batch operation with ultrafiltration, the conversion yield was increased 57% compared with that without ultrafiltration. Operating conditions for the continuous production of cyclodextrins in the membrane bioreactor were optimized by taking into consideration the filtration rate and the conversion yield as follows: initial starch concentration, 7% (w/v); starch feeding rate, 240 mg/h; CGTase loading, 350 units/initial gram starch. When cyclodextrins were continuously produced in the membrane bioreactor under optimized conditions, 340 units of CGTase was require to produce 1 g of cyclodextrins for 48 h, while in the case of conventional batch operation, 1 g of cyclodextrins was produced for 24 h by 1410 units of CGTase. (c) 1993 John Wiley & Sons, Inc.     

Preservation of isoamylase adsorbed onto raw corn starch

Isoamylase produced by Pseudomonas amyloderamosa was adsorbed to near-completion on to raw corn starch. The isoamylase/starch granules when freeze-dried were stable at 4–6°C, but not at room temperature, for 8 months. Granules prepared by vacuum-drying method were stable at both temperatures for the same time.     

Ultrasound effect on physical properties of corn starch

High power ultrasound (HPU) represents a non-thermal processing method that has been rapidly researched and used in the last 10 years. The application of power ultrasound offers the opportunity to modify and improve some technologically important compounds which are often used in food products. One of them is starch. The aim of this research was to examine the effect of the high power ultrasound of 24 kHz frequency on rheological and some physical properties of corn starch. Various ultrasound treatments were used; an ultrasound probe set with different intensities (34, 55, 73 W cm⁻²) and treatment times (15 and 30 min) and ultrasound bath of 2 W cm⁻² intensity and treatment times (15 and 30 min). Rheological parameters, turbidity and swelling power of corn starch suspensions were determined for native and ultrasonically treated corn starch suspensions. Differential scanning calorimetry was used in order to examine the pasting properties of corn starch. The results have shown that the ultrasound treatment of corn starch distorts the crystalline region in starch granules. The results of differential scanning calorimetry measurements have shown a decrease in enthalpy of gelatinization. A significant decrease in consistency coefficient (k) has also been observed. The consistency coefficient decreases stepwise jointly with the increasing ultrasound power. The increase in the swelling power is associated with water absorption capacity and corn starch granules solubility, respectively.     

Molecular breakdown of corn starch by thermal and mechanical effects

The molecular weight reduction of corn starch at 30–43% moisture during thermal treatment at temperatures 90–160 °C and during well-defined thermomechanical treatment at temperatures 90–140 °C was investigated. Thermal treatment resulted, during the first 5 min in a decrease in molecular weight as measured by intrinsic viscosity, after which longer heating had no significant effect. Higher moisture contents and temperatures generally resulted in more breakdown, although the effect diminished at higher temperatures. The decrease in intrinsic viscosity during thermomechanical treatment at relatively low temperatures and moisture contents was shown to be only dependent on the maximal shear stress. At higher temperatures, thermomechanical breakdown could be split into a mechanical part depending on maximal shear stress and a thermal breakdown part, which was again time-dependent on the shorter time-scales only. Higher moisture content during thermomechanical treatment resulted in more thermal breakdown and lowered the shear stresses required for mechanical breakdown. Consequences for process design are discussed briefly.     

表面展示表达植酸酶的重组酿酒酵母构建及酒精发酵

以淀粉为原料的同步糖化发酵是目前乙醇生产的主要途径之一。然而原料中含有的植酸不仅影响酒精发酵效率,而且也会导致环境中难以被植物吸收的磷含量的增加,加剧环境污染。将来源于大肠杆菌的植酸酶基因与酵母编码α-凝集素C端编码序列连接并置于α-因子分泌信号肽下游,构建植酸酶表面展示表达重组载体pMGK-AG-phy并转化工业酿酒酵母,成功获得了在细胞表面锚定表达植酸酶的重组菌PHY。重组酵母的植酸酶表达水平达到6.4 U/g(菌体湿重),其最适温度为55℃,最适pH 4.0,在pH 3.5–4.5范围内具有较高的活性。以玉米粉为原料的同步糖化发酵实验表明,重组酵母PHY的生长速度高于出发菌株,同时酒精产量相较于出发菌株提高了3.7%。更为重要的是发酵后酒糟中植酸磷含量与对照相比降低了91%。构建的表面展示表达植酸酶的重组工业酿酒酵母能够有效降低植酸含量,提高了酒糟的利用价值,减少磷排放,对燃料酒精的环境友好生产具有重要的借鉴意义。     

Hydrolysis of liquefied corn starch in a membrane reactor

The objective of this study was to develop a continuous hydrolysis process for the enzymatic saccharification of liquefied corn starch using a membrane reactor. A residence time distribution study confirmed that the membrane reactor could be modeled as a simple continuous stirred tank reactor (CSTR). Kinetic studies indicated that the continuous reactor operated in the first-order region with respect to substrate concentration at substrate concentrations greater than 200 g/L. At a residence time of 1 h and an enzyme concentration of 1 g/L, the maximum reaction velocity (V(m)) was 3.86 g glucose/L min and the apparent Michaelis constant (K(m) (')) was 562 g/L. The K(m) (') value for the continuous reactor was 2-7 times greater than that obtained in a batch reactor.Kinetic data were fit to a model based on the Michaelis-Menten rate expression and the design equation for a CSTR. Application of the model at low reactor space times was successful. At space times of 6 min or less, the model predicted the reactor's performance reasonably well. Additional work on the detection and quantitation of reversion products formed by glucoamylase is required. Isolation, detection, and quantitation of reversion products by HPLC was difficult. Detailed analysis on the formation of these reversion products could lead to better reactor designs in the future.     

Impact of annealing and heat-moisture treatment on rapidly digestible,slowly digestible and resistant starch levels in native and gelatinized corn,pea and lentil starches

Impact of annealing (ANN) and heat-moisture treatment (HMT) on rapidly digestible starch (RDS), slowly digestible starch (SDS), resistant starch (RS), and expected glycemic index (eGI) of corn, pea, and lentil starches in their native and gelatinized states were determined. ANN was done for 24 h at 70% moisture at temperatures 10 and 15 °C below the onset (T_o) temperature of gelatinization, while HMT was done at 30% moisture at 100 and 120 °C for 2 h. The swelling factor (SF), amylose leaching (AML) and gelatinization parameters of the above starches before and after ANN and HMT were determined. SF and AML decreased on ANN and HMT (HMT > ANN). The gelatinization temperatures increased on ANN and HMT (HMT > ANN). However, the gelatinization temperature range decreased on ANN but increased on HMT. Birefringence remained unchanged on ANN but decreased on HMT. The Fourier transform infrared (FT-IR) absorbance ratio of 1047 cm^?1/1022 cm^?1 increased on ANN but decreased on HMT. ANN and HMT increased RDS, RS and eGI levels and decreased SDS levels in granular starches. HMT had a greater impact than ANN on RDS, RS, and SDS levels. In gelatinized starches, ANN and HMT decreased RDS and eGI, but increased SDS and RS levels. These changes were more pronounced on HMT. This study showed that amylopectin structure and interactions formed during ANN and HMT had a significant impact on RDS, SDS, RS and eGI levels of starches.     

Ethanol production from native cassava starch by a mixed culture of Endomycopsis fibuligera and Zymomonas mobilis

The conversion of starch from unhydrolyzed cassava flour to ethanol by a pure culture of Endomycopsis fibuligera and by a co-culture of this amylolytic yeast and the bacterium Zymomonas mobilis was studied. The best overall results were obtained using the mixed culture. After 96 h of fermentation of a medium containing 150 g/l initial cassava starch, an ethanol concentration of 31.4 g/l, a productivity of 0.33 g ethanol/l × h and a yield of 0.21 g ethanol/g initial starch were reached. The highest yield (0.37 g/g) was obtained after 48 h when using a medium containing 50 g/l initial starch.