Determination of power consumption and volumetric oxygen transfer coefficient in bioreactors

A torque meter has been developed for determining the power consumption in a bench stirred tank. The device has been bonded in the stirrer shaft inside a commercial bench fermentor, in order to avoid frictional losses in the mechanical seal. Power consumption measurements in ungassed and gassed systems were obtained at different agitation and aeration conditions, for Newtonian and non-Newtonian fluids. Also, a "simple modified sulfite method" for volumetric oxygen transfer coefficient (k_La) determination was developed and the experimental data were correlated with the gassed power (P_g) by using well-known correlations presented in the literature.     

The volumetric oxygen mass transfer coefficient in antibiotic biosynthesis liquids

This paper approaches the problem of oxygen mass transfer. This transfer is in antibiotic biosynthesis liquids produced by microorganisms belonging to the actinomycete and fungi classes, which exhibit a shear thinning non-Newtonian rheological behaviour. The volumetric oxygen mass transfer coefficients in these liquids (k_L a_b) change during biosynthesis processes. The change is mainly due to rheological parameter modifications, such as increasing the consistency index (K) and decreasing the flow behaviour index (n). The values of k_L a_b were 3.0–6.5 times lower than those recorded in water, and their decreasing depended on the k_L a values obtained without biological liquid and on the nature of fermentation broths, as well. Starting from experimental data, two correlations were established between k_L a_b and P/V,υ_SG and P/V,υ_SG, N, respectively. These correlations contain a dimensionless factor (η_am/η_g), which takes into account the rheological properties of the liquid phase and offers the possibility for a fast and sufficiently accurate estimation of k_L a_b. The empirical correlations developed in the paper correspond reasonably well with the relatively wide variety of experimental data, as in the model proposed by PEREZ and SANDALL , and allow for the comparison of the fermentation batches of the same or different microorganisms; also, they may be applied to the workings of design, scale-up, control and monitoring of bioreactors.     

Dynamic measurement of the volumetric oxygen transfer coefficient in fermentation systems

A rapid and internally consistent technique has been developed to measure the volumetric oxygen transfer coefficient, k_La, in fermentation systems. The method consists of tracing the dissolved O₂ concentration of the fermentation broth during a short interruption of the aeration. The O₂ concentration trace thus obtained can be analyzed to determine the values of k_La. Additional experiments on prolonged O₂ starvation, carried out to find the limitation of the technique, suggest that O₂ uptake rate will vary if a prolonged (2–10 min.) O₂ starvation occurs.     

Gas holdup and overall volumetric oxygen transfer coefficient in airlift contactors

The two major types of airlift contactors, concentric-tube and external-loop, were investigated for their gas holdup (riser and downcomer) and overall mass transfer characteristics. Results obtained in batch charges of tap water and 0.15 kmol/m(3) NaCl solution are reported for external-loop airlift contactors having downcomer-to-riser cross-sectional area ratios, A(d)/A(r), ranging from 0.11 相似文献   

Effects of oxygen volumetric mass transfer coefficient on transglutaminase production by Bacillus circulans BL32

The effects of oxygenation in cultures of Bacillus circulans BL32 on transglutaminase (TGase) production and cell sporulation were studied by varying the agitation speed and the volume of aeration. Kinetics of cultivations has been studied in batch systems using a 2 L bioreactor, and the efficiency of agitation and aeration was evaluated through the oxygen volumetric mass transfer coefficient (k_La). It was adopted a two-stage aeration rate control strategy: first stage to induce biomass formation, followed by a second stage, in which cell sporulation was stimulated. A correlation of TGase production, spores formation, and oxygen concentration was established. Under the best conditions (500 rpm; 2 vvm air flow, followed by no air supply during stationary phase; k_La of 33.7 h⁻¹), TGase production reached a volumetric production of 589 U/L after 50 h of cultivation and the enzyme yield was 906 U/g cells. These values are 61% higher than that obtained in shaker cultures and TGase productivity increased 82%, when k_La varied from 4.4 to 33.7 h⁻¹. The maximal cell concentration increased four times in relation to shaker cultures and the cultivation time for the highest TGase activity was reduced from 192 h to just 50 h. These results show the importance of bioprocess design for the production of microbial TGase, especially concerning the oxygen supply of cultures and the induction of cell sporulation.     

Hydrodynamic characteristics and overall volumetric oxygen transfer coefficient of a new multi-environment bioreactor

The hydrodynamic characteristics and the overall volumetric oxygen transfer coefficient of a new multi-environment bioreactor which is an integrated part of a wastewater treatment system, called BioCAST, were studied. This bioreactor contains several zones with different environmental conditions including aerobic, microaerophilic and anoxic, designed to increase the contaminant removal capacity of the treatment system. The multi-environment bioreactor is designed based on the concept of airlift reactors where liquid is circulated through the zones with different environmental conditions. The presence of openings between the aerobic zone and the adjacent oxygen-depleted microaerophilic zone changes the hydrodynamic properties of this bioreactor compared to the conventional airlift designs. The impact of operating and process parameters, notably the hydraulic retention time (HRT) and superficial gas velocity (U _G), on the hydrodynamics and mass transfer characteristics of the system was examined. The results showed that liquid circulation velocity (V _L), gas holdup (ε) and overall volumetric oxygen transfer coefficient ( $ k_{\text{L}} a_{\text{L}} $ ) increase with the increase of superficial gas velocity (U _G), while the mean circulation time (t _c) decreases with the increase of superficial gas velocity. The mean circulation time between the aerobic zone (riser) and microaerophilic zone (downcomer) is a stronger function of the superficial gas velocity for the smaller openings (1/2 in.) between the two zones, while for the larger opening (1 in.) the mean circulation time is almost independent of U _G for U _G ≥ 0.023 m/s. The smaller openings between the two zones provide higher mass transfer coefficient and better zone generation which will contribute to improved performance of the system during treatment operations.     

Effects of oxygen volumetric mass transfer coefficient and pH on lipase production by Staphylococcus warneri EX17

The principal objectives of this study were to evaluate the kinetics of lipase production by Staphylococcus warneri EX17 under different oxygen volumetric mass transfer coefficients (k_La) and pH conditions in submerged bioreactors, using glycerol (a biodiesel by-product) as a carbon source. Cultivations were conducted at different k_La (26, 38, 50, and 83 h⁻¹) and pH values (6.0, 7.0, and 8.0). The optimal k_La and pH were 38 h⁻¹ and 7.0, respectively. Under these conditions, the maximal cell production obtained was 8.0 g/L, and the volumetric and specific lipase production reached high levels of activity, approximately 800 U/L and 150 U/g cell, respectively, after 12 h of cultivation. This result was approximately five times higher than that obtained in the shake flask cultures. The relationship between cell growth and lipase production was found to be associated with growth by the Luedeking-Piret model.     

A method for simultaneous determination of solubility and transfer coefficient of oxygen in aqueous media using off-gas mass spectrometry

A static method was developed that simultaneously determined the solubility of oxygen and the oxygen-transfer coefficient in a stirred bioreactor. It was based on the static method developed by van Sonsbeek et al. to determine the ka in a liquid-impelled loop reactor. Only physical properties of the liquid were used to determine both parameters using a mass spectrometer. Data about the solubility of oxygen in water are available from the literature. Therefore, the solubility of oxygen in water was used to compare our data with published data. Furthermore, the solubility of oxygen in trypticase soy broth was compared to literature data. No significant deviations between our data and literature data could be observed. Our static method and the commonly applied dynamic method to determine the oxygen-transfer coefficient yielded similar results. The effect of temperature on the oxygen-transfer coefficient could be expressed as the activation energy needed for the transition of oxygen from the gas to the water phase. This was verified using the Arrhenius equation. (c) 1994 John Wiley & Sons, Inc.     

Determination of the overall volumetric mass transfer coefficient kLa,by a temperature dependent change of gas solubility

Summary The solubility of oxygen in the liquid phase of a bioreactor was changed by a ramp change of temperature, and k_La was determined from the resulting return to equilibrium of dissolved oxygen activity. The maximum k_La that can be measured by this method in a standard laboratory scale bioreactor is 145 h^–1 corresponding to a temperature change rate of 320°C h^–1.Nomenclature p Difference between p_G and p_L (% saturation) - T Ramp change of temperature (°C) - E Temperature-compensated output from the oxygen electrode (A) - E_u Uncompensated output from the oxygen electrode (A) - k_La Overall volumetric mass transfer coefficient (h^–1) - k_La_Tm Overall volumetric mass transfer coefficient at temperature T_m (h^–1) - P_G Dissolved oxygen activity in equilibrium with the gas phase (% saturation) - p_L Dissolved oxygen activity (% saturation) - p_Lm Dissolved oxygen activity at time t_m (% saturation) - t Time (h) - t_m Time of maximum p (h) - T Temperature (°C) - T_cal Calibration temperature of the oxygen electrode (°C) - T_m Final temperature after a temperature shift (°C) - T_n Temperature at time t_n     

Liquid phase volumetric mass transfer coefficient in dairy effluent stream

The effluent from a dairy cold storage plant was studied for the levels of dissolved oxygen saturation. The effluent to the aerobic digester mainly contains lactose, milk fat, protein and lactic acid. The study was conducted at five different temperatures in a two litre laboratory fermentor. The volumetric liquid phase mass transfer coefficient was correlated to temperature with an average absolute deviation of 6.2%.     

General relationship for volumetric oxygen transfer coefficient (k L a) prediction in tower bioreactors utilizing immobilized cells

A general relationship for prediction of the volumetric oxygen transfer coefficient (k_La) in a tower bioreactor utilizing immobilized Penicillium chrysogenum as function of air superficial velocity, suspension rheological parameters and liquid physical properties is proposed in this study. The relationship was applied to three different systems and a good agreement between the calculated values and the experimental data was obtained.     

On the methodology of oxygen transfer coefficient measurments

A method for the determination of the k_La in microbial cultures is described. It is based on the relation that expresses the k_La in function of the oxygen transfer rate and the oxygen driving force. Its application is demonstrated by showing the influence of the stirring geometry and intensity as well as the aeration rate and the salts concentration on the k_La of a bioreactor.     

Mathematical model based estimation of volumetric oxygen transfer coefficient(s) in the production of proteolytic enzymes in Bacillus amyloliquefaciens

Alkaline protease is a class of important hydrolytic enzymes having wide applications in bioprocess industries. Their optimum pH in the alkaline range and stability at higher temperatures make them ideal in detergent and leather processing industries. These enzymes have excellent depilating capacity. The present study aims at process optimization for the production of alkaline protease from Bacillus amyloliquefaciens ATCC 23844. Information on the optimal operating temperature and pH were elicited from specific growth rates and alkaline protease yields. It was also observed that besides pH and temperature, the oxygen transfer rate is another important limiting variable for the production of protease. Volumetric oxygen transfer coefficient (k _L a) was estimated at various impeller speeds and aeration rates. The optimal impeller speed and aeration rates were determined from k _L a and the relative protease yield data. It was understood that the oxygen transfer rate is one of the crucial parameters for the production of proteolytic enzymes by B. amyloliquefaciens.     

Measurement of the overall volumetric coefficient of heat transfer of a shaking flask

The overall volumetric coefficient of heat transfer (Ua) of a shaking flask was measured under various shaking conditions using three types of flask. Ua was significantly affected by flask weight (W_F), which could be attributed to the thickness of the flask wall, the rotational speed of the shaker (N), wind velocity (V_W), and the liquid volume in the flask (V_L). The limiting step of heat transfer seemed to be the heat radiation process from the surface of the flask to the surroundings. To predict the value of Ua, the following empirical equations were obtained for each type of flask by the least squares method:

• 1.(1) for deformed creased flask (M-type flask), Ua=17.4 W_F^−0.43V_L^−0.61N^0.12V_W^0.36
• 2.(2) for creased flask (N-type flask), Ua=9.2 W_F^−0.36V_L^−0.57N^0.17V_W^0.27
• 3.(3) for smooth flask (S-type flask), Ua=5.3 W_F^−0.26V_L^−0.62N^0.19V_W^0.25.

     

Determination of the volumetric mass transfer coefficient (k(L)a) using the dynamic "gas out-gas in" method: Analysis of errors caused by dissolved oxygen probes

There are many dynamic methods for measuring the volumetric mass transfer coefficient. The "gas out-gas in" method can directly determine the volumetric mass transfer coefficient in a bioreactor system and provide estimates of the volumetric microbial oxygen uptake rate and the average oxygen saturation concentration at the gas-liquid interface. The errors on these parameters are large if the dissolved oxygen probe response time is not considered. For reliable measurements, deconvolution of the oxygen probe measurements must be made. (c) 1995 John Wiley & Sons, Inc.     

Dynamic measurement of the volumetric mass transfer coefficient in agitated vessels: Effect of the start-up period on the response of an oxygen electrode

The response of a polarographic oxygen electrode to a step change and to an exponential change in bulk oxygen concentration was studied theoretically and experimentally for the case where there is a significant liquid film resistance at the outerside of the membrane-covered electrode. The probe response has been described considering the start-up period of the concentration changes (the period of time that will elapse before the new concentration level is established and/or before the volumetric mass transfer coefficient k_La regains its steady-state value after the gas supply is opened to the fermentor). A linear change of the pertinent characteristics is assumed during this start-up period. It is shown that a substantial error could be introduced by neglecting the start-up period for cases frequently occurring in practice. In addition, the dependences of the probe response on the direct contact of bubbles with an electrode and on the fluid flow field around it were discussed.