Microstructure of Nanoscaled La0.6Sr0.4CoO3‐δ Cathodes for Intermediate‐Temperature Solid Oxide Fuel Cells

Nanocrystalline La_1‐xSr_xCoO_3‐δ (LSC) thin films with a nominal Sr‐content of x = 0.4 were deposited on Ce_0.9Gd_0.1O_1.95 electrolyte substrates using a low temperature sol‐gel process. The structural and chemical properties of the LSC thin films were studied after thermal treatment, which included a calcination step and a variable, extended annealing time at 700 °C or 800 °C. Transmission electron microscopy combined with selected‐area electron diffraction, energy‐dispersive X‐ray spectrometry, and scanning transmission electron microscopy tomography was applied for the investigation of grain size, porosity, microstructure, and analysis of the local chemical composition and element distribution on the nanoscale. The area specific resistance (ASR) values of the thin film LSC cathodes, which include the lowest ASR value reported so far (ASR_chem = 0.023 Ωcm² at 600 °C) can be interpreted on the basis of the structural and chemical characterization.     

Nanoscale Compositionally Graded Thin‐Film Electrolyte Membranes for Low‐Temperature Solid Oxide Fuel Cells

Controllable fabrication of compositionally graded Gd_0.1Ce_0.9O_2‐δ and Y_0.16Zr_0.84O_2‐δ electrolytes using co‐sputtering is demonstrated. Self‐supported membranes were lithographically fabricated to employ the new electrolytes into thin film solid oxide fuel cells. Devices integrating such electrolytes demonstrate performance of over 1175 mW cm^?2 and 665 mW cm^?2 at 520 °C using hydrogen and methane as fuel, respectively. The results present a general strategy to fabricate nanoscale functionally graded materials with selective interfacial functionality for energy conversion.     

Solid Oxide Fuel Cells: Microstructure of Nanoscaled La0.6Sr0.4CoO3‐δ Cathodes for Intermediate‐Temperature Solid Oxide Fuel Cells (Adv. Energy Mater. 2/2011)

Nanocrystalline La_1‐xSr_xCoO_3‐δ (LSC) thin films with a nominal Sr‐content of x = 0.4 were deposited on Ce_0.9Gd_0.1O_1.95 electrolyte substrates using a low temperature sol‐gel process. The structural and chemical properties of the LSC thin films were studied after thermal treatment, which included a calcination step and a variable, extended annealing time at 700 °C or 800 °C. Transmission electron microscopy combined with selected‐area electron diffraction, energy‐dispersive X‐ray spectrometry, and scanning transmission electron microscopy tomography was applied for the investigation of grain size, porosity, microstructure, and analysis of the local chemical composition and element distribution on the nanoscale. The area specific resistance (ASR) values of the thin film LSC cathodes, which include the lowest ASR value reported so far (ASR_chem = 0.023 Ωcm² at 600 °C) can be interpreted on the basis of the structural and chemical characterization.     

Exceptionally Enhanced Electrode Activity of (Pr,Ce)O2−δ‐Based Cathodes for Thin‐Film Solid Oxide Fuel Cells

It is shown that an electrochemically‐driven oxide overcoating substantially improves the performance of metal electrodes in high‐temperature electrochemical applications. As a case study, Pt thin films are overcoated with (Pr,Ce)O_2?δ (PCO) by means of a cathodic electrochemical deposition process that produces nanostructured oxide layers with a high specific surface area and uniform metal coverage and then the coated films are examined as an O₂‐electrode for thin‐film‐based solid oxide fuel cells. The combination of excellent conductivity, reactivity, and durability of PCO dramatically improves the oxygen reduction reaction rate while maintaining the nanoscale architecture of PCO layers and thus the performance of the PCO‐coated Pt thin‐film electrodes at high temperatures. As a result, with an oxide coating step lasting only 5 min, the electrode resistance is successfully reduced by more than 1000 times at 500 °C in air. These observations provide a new direction for the design of high‐performance electrodes for high‐temperature electrochemical cells.     

A New Model Describing Solid Oxide Fuel Cell Cathode Kinetics: Model Thin Film SrTi1‐xFexO3‐δ Mixed Conducting Oxides–a Case Study

Identifying the important factors governing the oxygen reduction kinetics at solid oxide fuel cell cathodes is critical for enhanced performance, particularly at reduced temperatures. In this work, a model mixed conducting perovskite materials system, SrTi_1–xFe_xO_3–δ, is selected, offering the ability to systematically control both the levels of ionic and electronic conductivity as well as the energy band structure. This, in combination with considerably simplified electrode geometry, serves to demonstrate that the rate of oxygen exchange at the surface of SrTi_1–xFe_xO_3–δ is only weakly correlated with either high electronic or ionic conductivity, in apparent contradiction with common expectations. Based on the correlation found between the position of the Fermi energy relative to the conduction band edge and the activation energy exhibited by the exchange rate constant, it is possible to confirm experimentally, for the first time, the key role that the minority electronic species play in determining the overall reaction kinetics. These observations lead to a new conceptual model describing cathode kinetics and provide guidelines for identifying cathodes with improved performance.     

High‐Performance Silver Cathode Surface Treated with Scandia‐Stabilized Zirconia Nanoparticles for Intermediate Temperature Solid Oxide Fuel Cells

This work introduces a novel silver composite cathode with a surface coating of scandia‐stabilized zirconia (ScSZ) nanoparticles for application in intermediate temperature solid oxide fuel cells (IT‐SOFCs). The ScSZ coating is expected to maximize the triple boundary area of the Ag electrode, ScSZ electrolyte, and oxygen gas, where the oxygen reduction reaction occurs. The coating also protects the porous Ag against thermal agglomeration during fuel cell operation. The ScSZ nanoparticles are prepared by sputtering scandium‐zirconium alloy followed by thermal oxidation on Ag mesh. The performance of the solid oxide fuel cells with a gadolinia‐doped ceria electrolyte support is evaluated. At temperatures <500 °C, our optimized Ag‐ScSZ cathode outperforms the bare Ag cathode and even the platinum cathode, which has been believed to be the best material for this purpose. The highest cell peak power with the Ag‐ScSZ cathode is close to 60 mW cm^?2 at 450 °C, while bare Ag and optimized Pt cathodes produce 38.3 and 49.4 mW cm^?2, respectively. Long‐term current measurement also confirms that the Ag‐ScSZ cathode is thermally stable, with less degradation than bare Ag or Pt.     

Anion Doping: A New Strategy for Developing High‐Performance Perovskite‐Type Cathode Materials of Solid Oxide Fuel Cells

Overcoming the sluggish activity of cathode materials is critical to realizing the wide‐spread application of intermediate‐temperature solid oxide fuel cells. Herein, a new way is reported to tune the performance of perovskite‐type materials as oxygen reduction electrodes by embedding anions (F^?) in oxygen sites. The obtained perovskite oxyfluorides SrFeO_{3?σ ?δ} F_σ and SrFe_0.9Ti_0.1O_{3?σ ?δ} F_σ (σ = 0.05 and 0.10) show improved electrocatalytic activity compared to their parent oxides, achieving area specific resistance values of 0.875, 0.393, and 0.491 Ω cm² for SrFeO_3?δ , SrFeO_2.95?δ F_0.05, and SrFeO_2.90?δ F_0.10, respectively, at 600 °C in air. Such improved performance is a result of the improved bulk diffusion and surface exchange properties due to anion doping. Moreover, favorable stability in performance is also demonstrated for the F^? anion‐doped perovskites as oxygen reduction electrodes at 650 °C for a test period of ≈200 h. A combination of anion doping and cation doping may provide a highly attractive strategy for the future development of cathode materials.     

Recent Progress in the Development of Anode Materials for Solid Oxide Fuel Cells

The field of research into solid oxide fuel cell (SOFC) anode materials has been rapidly moving forward. In the four years since the last in‐depth review significant advancements have been made in the reduction of the operating temperature and improvement of the performance of SOFCs. This progress report examines the developments in the field and looks to draw conclusions and inspiration from this research. A brief introduction is given to the field, followed by an overview of the principal previous materials. A detailed analysis of the developments of the last 4 years is given using a selection of the available literature, concentrating on metal‐fluorite cermets and perovskite‐based materials. This is followed by a consideration of alternate fuels for use in SOFCs and their associated problems and a short discussion on the effect of synthesis method on anode performance. The concluding remarks compile the significant developments in the field along with a consideration of the promise of future research. The recent progress in the development of anode materials for SOFCs based on oxygen ion conducting electrolytes is reviewed.     

Exceptionally High Performance Anode Material Based on Lattice Structure Decorated Double Perovskite Sr2FeMo2/3Mg1/3O6−δ for Solid Oxide Fuel Cells

A novel double perovskite Sr₂FeMo_2/3Mg_1/3O_6?δ is prepared and characterized as an anode material for solid oxide fuel cells (SOFCs). X‐ray diffraction refinement reveals that Mg and Mo cations locate separately in two different B sites (B and B′ in A₂BB′O₆) while Fe occupies both B and B′ sites, forming the lattice structure with the form of Sr₂(Mg_1/3Fe_2/3)(Mo_2/3Fe_1/3)O_6?δ. The inactive element Mg doping not only endows the material with excellent redox structural stability but also triggers the creation of antisite defects in the crystal lattice, which provide the material with excellent electrochemical activity. The anode performance of Sr₂FeMo_2/3Mg_1/3O_6?δ is characterized in an La_0.8Sr_0.2Ga_0.8Mg_0.2O_3?δ electrolyte supported cell with La_0.58Sr_0.4Fe_0.8Co_0.2O_3?δ cathode. A peak power density of 531, 803, 1038, and 1316 mW cm^?2 at 750, 800, 850, and 900 °C, respectively, is achieved in humidified H₂. The Sr₂FeMo_2/3Mg_1/3O_6?δ shows suitable thermal expansion coefficient (16.9(2) × 10^?6 K^?1), high electrical conductivity, and good tolerance to carbon deposition and sulfur poisoning. First‐principle computations demonstrate that the presence of Fe_B? O? Fe_B′ bonds can promote the easy formation and fast migration of oxygen vacancies in the lattice, which are the key to affecting the anode reaction kinetics. The excellent overall performance of Sr₂FeMo_2/3Mg_1/3O_6?δ compound makes it a promising anode material for SOFCs.     

Nanoscale Probing of Voltage Activated Oxygen Reduction/Evolution Reactions in Nanopatterned (LaxSr1‐x)CoO3‐δ Cathodes

Bias‐dependent mechanisms of reversible and irreversible electrochemical processes on a (La_0.5Sr_0.5)₂CoO_4±δ modified (La_xSr_1‐x)CoO₃‐ surface are studied using dynamic electrochemical strain microscopy (D‐ESM). The reversible oxygen reduction/evolution process is activated at voltages as low as 3–4 V and the degree of transformation increases linearly with applied bias. The irreversible processes associated with static surface deformation become apparent above 10–12 V. Post‐mortem focused‐ion milling combined with atomic resolution scanning transmission electron microscopy and electron energy loss spectroscopy is used to establish the mechanisms of irreversible transformations and attribute it to amorphization of the top layer of material. These studies both establish the framework for probing irreversible electrochemical processes in solids and illustrate rich spectrum of electrochemical transformations underpinning electrocatalytic activity in cobaltites.     

Advances in Cathode Materials for Solid Oxide Fuel Cells: Complex Oxides without Alkaline Earth Metal Elements

Solid oxide fuel cells (SOFCs) represent one of the cleanest and most efficient options for the direct conversion of a wide variety of fuels to electricity. For example, SOFCs powered by natural gas are ideally suited for distributed power generation. However, the commercialization of SOFC technologies hinges on breakthroughs in materials development to dramatically reduce the cost while enhancing performance and durability. One of the critical obstacles to achieving high‐performance SOFC systems is the cathodes for oxygen reduction reaction (ORR), which perform poorly at low temperatures and degrade over time under operating conditions. Here a comprehensive review of the latest advances in the development of SOFC cathodes is presented: complex oxides without alkaline earth metal elements (because these elements could be vulnerable to phase segregation and contaminant poisoning). Various strategies are discussed for enhancing ORR activity while minimizing the effect of contaminant on electrode durability. Furthermore, some of the critical challenges are briefly highlighted and the prospects for future‐generation SOFC cathodes are discussed. A good understanding of the latest advances and remaining challenges in searching for highly active SOFC cathodes with robust tolerance to contaminants may provide useful guidance for the rational design of new materials and structures for commercially viable SOFC technologies.     

Advanced Multi‐Fuelled Solid Oxide Fuel Cells (ASOFCs) Using Functional Nanocomposites for Polygeneration

An advanced multifuelled solid oxide fuel cell (ASOFC) with a functional nanocomposite was developed and tested for use in a polygeneration system. Several different types of fuel, for example, gaseous (hydrogen and biogas) and liquid fuels (bio‐ethanol and bio‐methanol), were used in the experiments. Maximum power densities of 1000, 300, 600, 550 mW cm^?2 were achieved using hydrogen, bio‐gas, bio‐methanol, and bio‐ethanol, respectively, in the ASOFC. Electrical and total efficiencies of 54% and 80% were achieved using the single cell with hydrogen fuel. These results show that the use of a multi‐fuelled system for polygeneration is a promising means of generating sustainable power.