Enzymes and chelating agent in cotton pretreatment

Desized cotton fabric and cotton seed-coat fragments (impurities) have been treated with commercial cellulase (Celluclast 1.5 L), hemicellulase–pectinase (Viscozyme 120 L) and xylanase (Pulpzyme HC) enzymes. Seed-coat fragments hydrolyzed much faster than the cotton fabric itself. This relative difference in hydrolysis rates makes possible a direct enzymatic removal of seed-coat fragments from desized cotton fabric. Addition of chelating agents such as ethylenediamine-tetra-acetic acid (EDTA) markedly enhanced the directed enzyme action. Pretreatments carried out in acidic solution at pH 5 increased the lightness of seed-coat fragments, contrary to the samples treated in neutral medium at pH 7. Alkaline scouring resulted in darker seed-coat fragments except for the samples pretreated with Pulpzyme HC plus EDTA. This effect is similar to that observed in the biobleaching process in pulp and paper industry.     

Enhancing antimicrobial properties of dyed and finished cotton fabrics

1,2,3-Benzothiazole-7-thiocarboxylic acid-S-methylester (commercially known as Actigard^® AM-87) was utilized to impart cotton fabric durable antimicrobial properties. Finishing treatment was carried out under a variety of conditions. The latter were included, effect of pH, concentration of antibacterial agents, curing temperature and curing time. The effect of fabric construction, mercerization, and dyeing with different dyestuff were also investigated. The study was also extended to investigate the technical feasibility of combining antimicrobial finishing treatment in question with other finishing treatment generally carried out on cotton fabric, like soft finishing and crease recovery finishing. The treated fabrics were monitored for antimicrobial properties before and after washing. The treated fabrics were also evaluated for the physio-mechanical properties like fabric tensile strength, elongation at break (or bursting strength for knitted fabric), wettability, crease recovery angle, whiteness index and roughness. Results obtained show that, the most appropriate conditions for treatment cotton fabric with Actigard^® are: padding the cotton fabric in aqueous solution containing 6% Actigard^® at pH 5 (adjusted using formic acid) then squeezed to wet pick up of 100%, dried at 80 °C for 5 min then cured at 100 °C for 150 s. The untreated cotton fabric did not show any antimicrobial activity towards Staphylococcus aureus or Escherichia coli. Treatment of cotton fabric with Actigard^® improves its antimicrobial properties towards S. aureus or E. coli. It is also observed that, treatment of cotton fabric with Actigard^® marginally decreases fabric tensile strength, elongation at break, roughness and WI, whereas; both wettability and crease recovery angle remain practically intact. This was observed whether the fabric was pre-mercerized or not.     

Cellulase activity of a haloalkaliphilic anaerobic bacterium, strain Z-7026

Summary The cellulolytic activity of an alkaliphilic obligate anaerobic bacterium, Z-7026, which was isolated from the microbial community of soda-lake sediments and belongs to the cluster III of Clostridia with low G+C content, was studied. The bacterium was capable of growing in media with cellulose or cellobiose as the sole energy sources. Its maximal growth rate on cellobiose (0.042–0.046 h^–1) was observed at an initial pH value of 8.5–9.0, whereas the maximal rate of cellulase synthesis, assayed by using a novel fluorimetric approach, was found to be 0.1 h^–1 at pH 8–8.5. Secreted proteins revealed high affinity for cellulose and were represented by two major forms of molecular masses of 75 and 84 kDa, whereas the general protein composition of the precipitated and cellulose-bound preparations was similar to cellulosome subunits of Clostridium thermocellum. The optimum pH of the partially purified enzyme preparation towards both amorphous and crystalline cellulose was in the range 6–9, with more than 70% and less than 50% of maximal activity being retained at pH 9.2 and 5.0, respectively.     

施肥与摘蕾对棉蚜、棉叶蝉种群数量及棉花产量的影响

分析比较了不同施氮水平(0-450kg·hm^-2)与不同摘蕾处理(0-12个·株^-1)对转Bt基因棉花(GK-12)和常规棉花(泗棉3号)的棉蚜、棉叶蝉种群数量以及棉花产量的影响．结果表明,两个品种的棉蚜、棉叶蝉种群数量和有效铃量没有显著性差异。在本实验水平下,施肥和摘蕾与施肥的交互作用对两种棉花的棉蚜数量有显著性的影响,而摘蕾、施肥和两者的交互作用对两种棉花的棉叶蝉数量没有显著影响．在花铃期,施氮肥能增加两种棉花的有效铃数．线性回归分析表明,两种棉花的棉蚜、棉叶蝉的数量与施氮肥量和摘蕾量成正相关关系;有效铃量与施氮肥量呈正相关,与摘蕾量呈负相关．     

Degradation kinetics of pectins by an alkaline pectinase in bioscouring of cotton fabrics

Alkaline pectinases have been proven to be effective as bioscouring agents of cotton fabrics. In order to monitor the scouring degree of cotton fabrics quantificationally, a kinetic study of the degradation of pectins in cotton by an alkaline pectinase ‘Bioprep 3000L’ was performed and the influences of initial pectinase concentration and treatment time on bioscouring were evaluated quantitatively. The results showed that although the degradation products increased as pectinase concentration grew higher at same incubation time, the growth multiples of the maximum degradation rate which was used as the starting degradation rate were less than those of initial enzyme concentration. The degradation kinetics of pectins in cotton fibers with a pectinase could be described by modified Ghose–Walseth kinetic empirical equations which had been previously applied to the degradation reaction of cellulose.     

Antimicrobial and chemical detoxifying functions of cotton fabrics containing different benzophenone derivatives

Several benzophenone chromophoric groups were incorporated onto cotton fabrics by using 4-hydroxybenzophenone, 4,4′-dihydroxybenzophenone, 4-chloro-4′-hydroxybenzophenone, and 4-benzoylbenzoic acid as reagents. The fabric treatment was conducted by a pad-dry-cure method, and the benzophenone chromophoric group incorporated cotton fabrics were characterized and confirmed by FTIR. Tensile strengths of benzophenone chromophoric groups modified cotton fabrics were also measured. 4-Hydroxybenzophenone treated cotton fabric showed the most powerful antibacterial activity among all samples, and 4-benzoylbenzoic acid treated cotton fabric demonstrated pesticide degradation ability, under UV irradiation.     

Flame retardant finishing of cotton fabric based on synergistic compounds containing boron and nitrogen

Boric acid and compound containing nitrogen, 2,4,6-tri[(2-hydroxy-3-trimethyl-ammonium)propyl]-1,3,5-triazine chloride (Tri-HTAC) were used to finish cotton fabric. The flame retardant properties of the finished cotton fabrics and the synergetic effects of boron and nitrogen elements were investigated and evaluated by limited oxygen index (LOI) method. The mechanism of cross-linking reaction among cotton fiber, Tri-HTAC, and boric acid was discussed by FTIR and element analysis. The thermal stability and surface morphology of the finished cotton fabrics were investigated by thermogravimetric analysis (TGA) and scanning electron microscope (SEM), respectively. The finishing system of the mixture containing boron and nitrogen showed excellent synergistic flame retardancy for cotton fabric. The cotton fabric finished with mixture system had excellent flame retardancy. The LOI value of the treated cotton fabric increased over 27.5. Tri-HTAC could form covalent bonds with cellulose fiber and boric acid. The flame retardant cotton fabric showed a slight decrease in tensile strength and whiteness. The surface morphology of flame retardant cotton fiber was smooth.     

Characterization of bioscoured cotton fabrics using FT-IR ATR spectroscopy and microscopy techniques

The effects of bioscouring were investigated by characterizing the chemical and physical surface changes of cotton fabrics using a purified pectinase enzyme from Bacillus subtilis strain WSHB04-02. Fourier-transform infrared (FT-IR) attenuated total-reflectance (ATR) spectroscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM) techniques were employed. FT-IR ATR spectroscopy provided a fast and semi-quantitative assessment of the removal of pectins and/or waxes on the cotton surface by comparing the changes in intensity of the carbonyl peak induced by HCl vapor treatment at around 1736 cm(-1). The bioscoured surface could be clearly distinguished from those of untreated and alkali-treated cotton fibers using a combination of SEM and AFM. The images produced using these techniques revealed that the surface morphography and topography of the cotton fibers were shaped by the etching action mode of pectinases during bioscouring. These findings demonstrated that AFM is a useful supplement to SEM in characterizing cotton surfaces.     

Thermal stability, flame retardancy and mechanical properties of cotton fabrics treated with inorganic coatings synthesized through sol-gel processes

Cotton was sol-gel treated employing several metal alkoxide precursors (namely, tetraethylortho-silicate, -titanate, -zirconate and aluminium isopropylate) in order to get inorganic phases able to improve the thermal stability and flame retardancy of the fabric, without changing its mechanical features. Indeed, after the sol-gel treatment the fibre/fabric surface was morphologically modified: a homogeneous and compact film located in the fibre interstices (warp and weft) and partially covering their walls was observed for all the systems investigated. These coatings turned out to be responsible of an overall enhancement of the thermal and fire stability of the fabrics preserving, at the same time, the original mechanical properties of the neat cotton in terms of tensile strength and deformation. In addition, such inorganic coatings increased the abrasion resistance of the cotton in a remarkable way.     

The influence of silver content on antimicrobial activity and color of cotton fabrics functionalized with Ag nanoparticles

The aim of this study was to examine the antimicrobial efficiency and color changes of cotton fabrics loaded with colloidal silver nanoparticles which were synthesized without using any stabilizer. The influence of colloidal concentration and consequently, the amount of silver deposited onto the fabric surface, on antimicrobial activity against Gram-negative bacterium Escherichia coli, Gram-positive bacterium Staphylococcus aureus and fungus Candida albicans as well as laundering durability of obtained effects were studied. Although cotton fabrics loaded with silver nanoparticles from 10 ppm colloid exhibited good antimicrobial efficiency, their poor laundering durability indicated that higher concentrated colloids (50 ppm) must be applied for obtaining long-term durability. Additionally, the influence of dyeing with C.I. Direct Red 81 on antimicrobial activity of cotton fabrics loaded with silver nanoparticles as well as the influence of their presence on the color change of dyed fabrics were evaluated. Unlike color change, the antimicrobial efficiency was not affected by the order of dyeing and loading of silver nanoparticles.     

Incorporation of chlorohexidin diacetate into cotton fabrics grafted with glycidyl methacrylate and cyclodextrin

Linear electron beam radiation was used to induce grafting of glycidyl methacrylate/β-cyclodextrin mixture onto cotton fabric. Chlorohexidin diacetate was incorporated to the cavities of cyclodextrin fixed on the cotton fabric to form an inclusion complex having antimicrobial activity. After incorporating chlorohexidin diacetate, the fabric was subjected to several washing cycles to examine the durability of the antimicrobial finishing. Control and grafted cotton fabrics (before and after loading with antimicrobial agent) were characterized for their antimicrobial activity against different kinds of bacteria and fungi.Grafted fabrics loaded with antimicrobial agent were found to show good antimicrobial activity in comparison with control and grafted fabrics which are not loaded with antimicrobial agent. The grafted fabrics loaded with antimicrobial agent were found also to exhibit good antimicrobial activity after five washings and this lasting antimicrobial activity can be attributed to the inclusion complex formed between chlorohexidin diacetate molecules and the cavities of cyclodextrin.     

Cellulase production from palm oil mill effluent in Malaysia: Economical and technical perspectives

The demand for cellulases has increased tremendously over the last few decades. This is due to its numerous applications in industry and also because it can be used to hydrolyze cellulosic materials into sugars that can be fermented into bioethanol and bio‐based products. This does not only open up a big and significant market for cellulases, but also provides another source of biofuel and bioenergy in the future. Nevertheless, the cost of the existing substrates for cellulase fermentation is very high if required for large‐scale production. Sustainable supplies and an economically feasible biomass are needed to reduce the cost of cellulase production. Palm oil mill effluent (POME) is rich in carbohydrates, proteins, nitrogenous compounds, lipids, minerals, cellulose, hemicelluloses and lignin. It can be used naturally as a fermentation medium, either for cellulase or other value‐added product fermentation. In Malaysia, a large and continually increasing amount of POME is produced every year because of the high global demand for palm oil. Hence, the development of cellulase production from POME is reviewed, covering the POME production, cellulase production and the major challenges together with the future prospects of these processes.     

Nonformaldehyde durable press finishing of cotton fabrics using the combination of maleic acid and sodium hypophosphite

Polycarboxylic acids have been used as nonformaldehyde crosslinking agents for cotton with sodium hypophosphite (NaH₂PO₂) as the catalyst to replace the formaldehyde-based dimethyloldihydroxyethleneurea (DMDHEU). Maleic acid (MA), an α, β-unsaturated bifunctional carboxylic acid, can esterify cotton but is not able to form crosslinking between two cellulose molecules by itself. In this research, we discovered that the wrinkle resistance of the cotton fabric treated with MA and NaH₂PO₂ was significantly increased and phosphorus was bound to cotton when the treated fabric was exposed to temperatures higher than that required for esterification of cotton by MA. Elevation of the fabric wrinkle resistance and increase in quantity of the phosphorus bound to cotton had similar dependency on curing temperature, on MA concentration, and on NaH₂PO₂ concentration. All the data support the hypothesis that H-P-(residual of NaH₂PO₂) added to >CC< of the MA already bound to cotton by esterification, thus forming a new crosslink between two cotton cellulose molecules. The cotton fabrics treated by MA/NaH₂PO₂ showed fabric wrinkle resistance similar to that treated with DMDHEU, but the breaking strength and tearing strength of the MA-treated cotton fabrics were significantly improved.     

Effect of post- and pre-crosslinking of cotton fabrics on the efficiency of biofinishing with cellulase enzyme

Four different types of cotton-based fabrics, namely, loom-state cotton, cotton/polyester (50/50), cotton/polyester (35/65) and grey mercerized fabrics were bioscoured and bleached. The four substrates are given enzymatic treatment using cellulase enzyme to affect bio-polishing followed by crosslinking using N,N-dimethylol 4,5-dihydroxyethylene urea (DMDHEU) to affect easy care finishing. In another series of experiments the said bioscoured–bleached substrates were similarly crosslinked followed by bio-polishing. Technical properties of the treated fabric that were monitored include: nitrogen content, loss in fabric weight, tensile strength, elongation at break, tear strength, whiteness index, surface roughness and wrinkle recovery angle. Scanning electron micrograph was also examined. Conclusions arrived at from these studies indicated that: post-crosslinking and pre-crosslinking revealed marginal differences in N%, wrinkle recovery angle and whiteness index, a point which validates the argument that cellulase enzyme could not break down the DMDHEU crosslinks within the molecular structure of cotton-containing fabrics. Meanwhile the surface roughness obtained with pre-crosslinking is a bit higher than those of post-crosslinking. Moreover, post-crosslinking caused higher losses in strength properties than pre-crosslinking. Scanning electron micrograph shows that cotton sample pre-crosslinked is almost smooth than those post-crosslinked.     

碳阻遏因子CRE对匍枝根霉产纤维素酶调控作用的研究

为研究匍枝根霉(Rhizopus stolonifer)TP-02中碳代谢阻遏因子CRE对其产纤维素酶的调控特性,从其基因组DNA中扩增得到CRE全长基因,并利用重叠PCR(overlapping PCR)技术将潮霉素B抗性基因(hygB)插入其中,既破坏cre正常转录又提供了筛选标记。通过电转化将pUCm-T-cre-hygB导入匍枝根霉萌发孢子,经抗性筛选得到△CRE突变株。利用RT-qPCR对此突变株纤维素酶基因转录水平进行研究,发现 eg、bg、cbh1和cbh2 的转录均有所提高,分别为48.75%、26%、5.6%和38.6%。同时,△CRE突变株的纤维素酶在表达水平上也均高于原菌,其中内切葡聚糖苷酶酶活提高了58.62%。CRE的破坏在一定程度上减弱了碳阻遏效应,其对纤维素酶的调控具有特异性。其中,对内切酶的调控最为显著。此外,△CRE突变株在3%糖浓度下仍高产纤维素酶,这为后续酶系优化及产业化生产提供了一定的依据。     

Effect of the herbicides trifluralin,dinitramine and fluometuron on rhizoctonia disease in cotton

Summary The effect of three different concentrations (half, equal and twice of the recommended dose) of three herbicides (trifluralin, dinitramine and fluometuron) usually used to control cotton weeds on the development of Rhizoctonia disease in cotton was studied. Trifluralin and dinitramine at the lower concentrations increased pre- and/or post-emergence damping off. Both herbicides at these concentrations increased the saprophytic activity of the fungus, while they did not affect the susceptibility of the cotton plants. Fluometuron at the highest concentration used was highly phytotoxic and increased the post-emergence damping off. This chemical at the recommended dose caused a drastic reduction in the pre- and post-emergence damping off caused byR. solani. Fluometuron at this concentration decreased both the susceptibility of the host plants and the saprophytic activity of the fungus.     

Cellulase Hydrolysis of Cotton Cellulose: The Effects of Mechanical Action,Enzyme Concentration and Dyed Substrates

Experiments with dyed and undyed cotton, using different cellulose concentration and with or with out mechanical action showed a high effect of those factors. The process with mechanical action have a higher weight-loss. Dyed cotton with vat and sulfur dyes have almost die same weight-loss than undyed cotton, but on reactive dyed cotton the cellulase hydrolysis is shorter. It was also verified a decrease of hydrolysis extent with an increase of the reactive dye concentration on the cotton substrate. Some synergism due to the enzyme concentration was apparently observed on the changes of the length of the leaving sugars.     

A fast,continuous enzyme-based pretreatment process concept for cotton containing textiles

A fast integrated enzyme-based pretreatment process concept for cotton containing textiles has been developed for operation in the continuous mode. The total processing time for the desizing and scouring operation is 3–10 minutes for fabrics with a weight of 120–300 g/m². Essential elements in the process are the high starting temperature, the presence of surfactant, application of vacuum technology and a robust rinsing process afterwards to remove the degraded pectin together with hydrophobic compounds. This rinsing procedure is realized with water containing chelator and surfactant and at high operation temperature beyond 80°C. A mixture of enzymes is used, consisting of a temperature stable α-amylase and a pectate lyase, both operating under alkaline conditions.     

Effect of cotton dust on lungs among female workers in cotton industry in northern Gujarat,India

Byssinosis is a disabling occupational lung disease caused by cotton dust. It is a well-known occupational respiratory disease in cotton industry workers caused by cotton dust pollution. Many studies have been documented the effects of cotton dust on pulmonary function among workers employed in cotton-spinning mills. However, little data exist on the prevalence of this disorder in female workers particularly in western part of India. The present study was conducted to analyze the effects of exposure to cotton dust on pulmonary functions among female workers. The study was designed to assess the effects of exposure to cotton dust on lung functions among female cotton industry workers. Study group comprises 50 Female workers of cotton industry and control group comprises 50 age matched females who were neither worked in cotton industry nor exposed to cotton dust. Information was collected using standardized questionnaires, physical examination and spirometric measurements. Student''s T test was used to find the difference between spirometric parameters. All the respiratory parameters (FVC, FEV1, FEV1/FVC ratio, FEF 25-75 % PEFR and MVV) were reduced in cotton industry workers as compared with control subjects (p<0.0001) and no significant difference of SpO2 between groups. Cotton dust exposure makes huge impact on respiratory parameters of the cotton industry workers. This deterioration in respiratory health deteriorates with increasing duration of exposure. The health hazards caused by cotton dust should be controlled by creating awareness among the workers & employers.