Anaerobic pre-treatment of slaughterhouse wastewater using fixed-film reactors

The aim of this work was to study the performance of anaerobic fixed-film reactors with non-random support, for poultry slaughterhouse wastewater pre-treatment, including the influence of operating conditions. The work was carried out with two lab-scale reactors, one upflow and the other downflow, both equipped with vertical corrugated PVC tubes as support and a recirculation circuit. Both reactors were operated at 35°C.COD removal efficiencies ranging from 85% to 95% were achieved for organic loading rates of 8 kg COD m⁻³ d⁻¹, while the highest organic loading rates (35 kg COD m⁻³ d⁻¹) led to efficiencies of 55–75%. The reactors did not show destabilization after 12 h shock loads of 50 kg COD m⁻³ d⁻¹ .Reactor stability was easily achieved under intermittent operation, with weekend breaks, after which the reactors rapidly returned to their optimal performance. The influences of the hydraulic retention time, temperature, the recirculation ratio and flow direction were also studied.     

Municipal wastewater treatment with vertical flow constructed wetlands for irrigation reuse

The treatment effect of two pilot-scale vertical flow constructed wetlands (VFCWs) on municipal wastewaters and their suitability for irrigation reuse were evaluated in a 2-year (2002–2003) experiment. One VFCW was planted with Typha latifolia and the other with Phragmites australis. VFCW efficiency was evaluated in terms of both mass removal and water quality improvement, considering the following parameters: pH, electrical conductivity (EC_w), total suspended solids (TSS), chemical oxygen demand (COD) and biochemical oxygen demand (BOD), total nitrogen (TN) and nitrate (NO₃^?), total phosphorus (TP) and orthophosphate (PO₄^3?), sodium (Na), potassium (K), magnesium (Mg) and calcium (Ca). The accumulation of the elements in the plant organs and VFCW sandy surface layer and their offtake with the macrophyte harvest were also measured.In quantitative terms the established VFCWs showed higher removal efficiencies (>86%) for COD, BOD, N and K, while lower efficiencies (<47%) were observed for Na and Mg. The direct contribution (offtake) of the macrophytes in N, P and K removal processes was particularly high (>65%) due to the massive growth. The results were less favourable in terms of water quality, because the high evapotranspiration losses counteracted the depuration process by concentrating the elements in the outflow water. Higher concentrations were found in outflow than inflow, especially of Na (relative increase of 89%) and Mg (relative increase of 74%). Only parameters with high removal efficiencies fulfilled the Italian guidelines for irrigation reuse whereas parameters with lower efficiencies (e.g., TSS, TP) limited the potential water reuse. Efficient pre-cleaning systems or innovative integrated systems are thus necessary to obtain high removal efficiencies that reduce the effect of ET on water quality.     

Low pH (6, 5 and 4) sulfate reduction during the acidification of sucrose under thermophilic (55 °C) conditions

The effect of a low pH (6, 5 and 4) and different COD/SO₄²⁻ ratios (9 and 3.5) on thermophilic (55 °C) sulfate reduction and acidification of sucrose was investigated using three upflow anaerobic sludge bed reactors fed with sucrose at an organic loading rate of 3.5 gCOD (l_reactor d)⁻¹. The three reactors showed nearly 100% acidification of sucrose for all pH values and COD/SO₄²⁻ ratios investigated. Sulfate reduction was complete at pH 6 and a COD/SO₄²⁻ ratio of 9. At pH 5, sulfate reduction efficiencies were 80–95% for both COD/SO₄²⁻ ratios (9 and 3.5). At pH 4, sulfate reduction efficiencies further dropped to 55–65% at a COD/SO₄²⁻ ratio of 9 and 30–40% at a COD/SO₄²⁻ ratio of 3.5. The pH decrease from 6 to 5 or 4 caused a shift in the acidification products from mainly acetate to butyrate, as well as a higher production of ethanol, especially at pH 4. At pH 4, propionate and methane were not formed and hydrogen concentrations in the biogas reached 50%, equivalent to a hydrogen yield of 1.3 mol H₂ (mol glucose)⁻¹. This study shows that sulfate reduction is possible in the acidification phase of anaerobic wastewater treatment at pH values as low as 6 till 4 and that the pH strongly affects both the acidification pathways and the sulfate reduction efficiencies.     

Effects of nitrobenzene concentration and hydraulic retention time on the treatment of nitrobenzene in sequential anaerobic baffled reactor (ABR)/continuously stirred tank reactor (CSTR) system

The effects of increasing nitrobenzene (NB) concentrations and hydraulic retention times (HRT) on the treatment of NB were investigated in a sequential anaerobic baffled reactor (ABR)/aerobic completely stirred tank reactor (CSTR) system. In the first step of the study, the maximum COD removal efficiencies were found as 88% and 92% at NB concentrations varying between 30 mg L^?1 and 210 mg L^?1 in ABR. The minimum COD removal efficiency was 79% at a NB concentration of 700 mg L^?1. The removal efficiency of NB was nearly 100% for all NB concentrations in the ABR reactor. The methane gas production and the methane gas percentage remained stable (1500 mL day^?1 and 48–50%, respectively) as the NB concentration was increased from 30 to 210 mg L^?1. In the second step of the study it was found that as the HRT decreased from 10.38 days to 2.5 days the COD removal efficiencies decreased slightly from 94% to 92% in the ABR. For maximum COD and NB removal efficiencies the optimum HRT was found as 2.5 days in the ABR. The total COD removal efficiency was 95% in sequential anaerobic (ABR)/aerobic (CSTR) reactor system at a minimum HRT of 1 day. When the HRT was decreased from 10.38 days to 1 day, the methane percentage decreased from 42% to 29% in an ABR reactor treating 100 mg L^?1 NB. Nitrobenzene was reduced to aniline under anaerobic conditions while aniline was mineralized to catechol with meta cleavage under aerobic conditions.     

Production, purification and characterization of cholesterol oxidase from a newly isolated Streptomyces sp.

Cholesterol oxidase production (COD) by a new isolate characterized as Streptomyces sp. was studied in different production media and fermentation conditions. Individual supplementation of 1 % maltose, lactose, sucrose, peptone, soybean meal and yeast extract enhanced COD production by 80–110 % in comparison to the basal production medium (2.4 U/ml). Supplementation of 0.05 % cholesterol (inducer) enhanced COD production by 150 %. COD was purified 14.3-fold and its molecular weight was found to be 62 kDa. V_max (21.93 μM/min mg) and substrate affinity K_m (101.3 μM) suggested high affinity of the COD for cholesterol. In presence of Ba²⁺ and Hg²⁺ the enzyme activity was inhibited while Cu²⁺ enhanced the activity nearly threefold. Relative activity of the enzyme was found maximum in triton X-100 whereas sodium dodecyl sulfate inactivated the enzyme. The enzyme activity was also inhibited by the thiol-reducing reagents like Dithiothreitol and β-mercaptoethanol. The COD showed moderate stability towards all organic solvents except acetone, benzene and chloroform. The activity increased in presence of isopropanol and ethanol. The enzyme was most active at pH 7 and 37 °C temperature. This organism is not reported to produce COD.     

Influence of Agapanthus africanus on nitrification in a vertical subsurface flow constructed wetland

The aim of this study is to evaluate the influence of Agapanthus africanus (A. africanus) on nitrification in a vertical subsurface flow constructed wetlands (VSSFs) system. Two lab-scale VSSFs were operated: a) one was planted with A. africanus (vertical flow planted, VFP), and b) the other was unplanted (vertical flow control, VFC). The operation strategy was divided into three phases and consisted of increasing the ammoniacal nitrogen loading rate (ALR) (Phase I: 1.4; Phase II: 2.4; Phase III: 4.4 g NH₄⁺-N·m^?2·d^?1). Nitrification was evaluated in the system at two different depths in the VSSFs (30.5 cm and 60.3 cm, from the top of the system).

The removal efficiencies of COD, BOD₅, TP, and PO₄^?3-P were above 40% in the VFP and VFC during all operation. The mean removal efficiencies of NH₄⁺-N were above 70%. Nitrification was the principal NH₄⁺-N removal mechanism in both systems and transformed more than 50% of the NH₄⁺-N to NO₃^?-N. In terms of the effect of A. africanus on NH₄⁺-N removal during the three operational phases, nonsignificant differences between the two VSSFs were noted (p > 0.05). Thus, A. africanus did not influence nitrification. Finally, the analysis at different depths showed that nitrification occurred in the upper 30.5 cm.     

Side-by-side comparison of horizontal subsurface flow and free water surface flow constructed wetlands and artificial neural network (ANN) modelling approach

A horizontal subsurface flow (HSSF) and a free water surface flow (FWSF) constructed wetlands (4 m² of each) were set up on the campus of Harran University, Sanliurfa, Turkey. The main objective of the research was to compare the performance of two systems to decide the better one for future planning of wastewater treatment system on the campus. Both of the wetland systems were planted with Phragmites australis and Canna indica. During the observation period (10 months), environmental conditions such as pH, temperature and total chemical oxygen demand (COD), soluble COD, total biochemical oxygen demand (BOD), soluble BOD, total suspended solids (TSS), total phosphate (TP), total nitrogen (TN) removal efficiencies of the systems were determined. According to the results, average yearly removal efficiencies for the HSSF and the FWSF, respectively, were as follows: total COD (75.7% and 69.9%), soluble COD (85.4% and 84.3%), total BOD (79.6% and 87.6%), soluble BOD (87.7% and 95.3%), TN (33.2% and 39.4%), and TP (31.5% and 6.5%). Soluble COD and BOD removal efficiencies of both systems increased gradually since the start-up. After nine months of operation, above 90% removal of organic matters were observed. The treatment performances of the HSSF were better than that of the FWSF with regard to the removal of suspended solids and total COD at especially high temperatures. In FWSF systems, COD concentrations extremely exceeded the discharge limit values due to high concentrations of algae in spring months.The performance of the two systems was modelled using an artificial neural network-back-propagation algorithm. The ANN model was competent at providing reasonable match between the measured and the predicted concentrations of total COD (R = 0.90 for HSSF and R = 0.96 for FWSF), soluble COD (R = 0.90 for HSSF and R = 0.74 for FWSF) and total BOD (R = 0.94 for HSSF and R = 0.84 for FWSF) in the effluents of constructed wetlands.     

Membrane-less cloth cathode assembly (CCA) for scalable microbial fuel cells

One of the main challenges for scaling up microbial fuel cell (MFC) technologies is developing low-cost cathode architectures that can generate high power output. This study developed a simple method to convert non-conductive material (canvas cloth) into an electrically conductive and catalytically active cloth cathode assembly (CCA) in one step. The membrane-less CCA was simply constructed by coating the cloth with conductive paint (nickel-based or graphite-based) and non-precious metal catalyst (MnO₂). Under the fed-batch mode, the tubular air-chamber MFCs equipped with Ni-CCA and graphite-CCA generated the maximum power densities of 86.03 and 24.67 mW m⁻² (normalized to the projected cathode surface area), or 9.87 and 2.83 W m⁻³ (normalized to the reactor liquid volume), respectively. The higher power output of Ni-CCA-MFC was associated with the lower volume resistivity of Ni-CCA (1.35 × 10⁻² Ω cm) than that of graphite-CCA (225 × 10⁻² Ω cm). At an external resistance of 100 Ω, Ni-CCA-MFC and graphite-CCA-MFC removed approximately 95% COD in brewery wastewater within 13 and 18 d, and achieved coulombic efficiencies of 30.2% and 19.5%, respectively. The accumulated net water loss through the cloth by electro-osmotic drag exhibited a linear correlation (R² = 0.999) with produced coulombs. With a comparable power production, such CCAs only cost less than 5% of the previously reported membrane cathode assembly. The new cathode configuration here is a mechanically durable, economical system for MFC scalability.     

Powdered activated carbon added biological treatment of pre-treated landfill leachate in a fed-batch reactor

Biological treatment of landfill leachate usually results in low treatment efficiencies because of high chemical oxygen demand (COD), high ammonium-N content and also presence of toxic compounds such as heavy metals. A landfill leachate with high COD content was pre-treated by coagulation-flocculation followed by air stripping of ammonia at pH = 12. Pre-treated leachate was biologically treated in an aeration tank operated in fed-batch mode with and without addition of powdered activated carbon (PAC). PAC at 2 g l^–1 improved COD and ammonium-N removals resulting in nearly 86% COD and 26% NH₄-N removal.     

Biodegradation performance of an anaerobic hybrid reactor treating olive mill effluent under various organic loading rates

The primary objective of this study was to evaluate the performance of a 20 l lab scale anaerobic hybrid reactor (AHR) combining sludge blanket in the lower part and filter in the upper part under varying organic loading rates (OLRs) in order to study biodegradation of olive mill effluent (OME). For this purpose, some parameters, such as total phenols, effluent chemical oxygen demand (COD), suspended solids (SS), volatile fatty acids (VFAs), and pH in the influent and effluent, and removal efficiencies for those parameters (except pH) were continuously monitored throughout the experimental period of 477 days. Eleven different organic loadings between 0.45 and 32 kg COD m⁻³ day⁻¹ were imposed by either varying influent COD or hydraulic retention time (HRT). The results demonstrated that the AHR reactor could tolerate high influent COD concentrations. Removal efficiencies for the studied pollution parameters were found to be as follows: COD, 50–94%; total phenol, 39–80%; color, 0–54%; and suspended solids, 19–87%. The levels of VFAs in the effluent, which was principally acetate, butyrate, iso-butyrate, and propionate, varied between 10 and 2005 mg l⁻¹ depending upon OLRs. A COD removal efficiency of 90% could be achieved as long as OLR is kept at a level of less than 10 kg COD m⁻³ day⁻¹. However, a secondary treatment unit for polishing purposes is necessary to comply with receiving media discharge standards.     

Comparison of the treatment performances of blast furnace slag-based and gravel-based vertical flow wetlands operated identically for domestic wastewater treatment in Turkey

In 2001, to foster the practical development of constructed wetlands (CWs) used for domestic wastewater treatment in Turkey, vertical subsurface flow constructed wetlands (30 m² of each) were implemented on the campus of the METU, Ankara, Turkey. The main objective of the research was to quantify the effect of different filter media on the treatment performance of vertical flow wetlands in the prevailing climate of Ankara. Thus, a gravel-filled wetland and a blast furnace granulated iron slag-filled wetland were operated identically with primarily treated domestic wastewater (3 m³ d⁻¹) at a hydraulic loading rate of 0.100 m d⁻¹, intermittently. Both of the wetland cells were planted with Phragmites australis. According to the first year results, average removal efficiencies for the slag and gravel wetland cells were as follows: total suspended solids (TSS) (63% and 59%), chemical oxygen demand (COD) (47% and 44%), NH₄⁺–N (88% and 53%), total nitrogen (TN) (44% and 39%), PO₄³⁻-P (44% and 1%) and total phosphorus (TP) (45% and 4%). The treatment performances of the slag-filled wetland were better than that of the gravel-filled wetland in terms of removal of phosphorus and production of nitrate. Since this study was a pioneer for implementation of subsurface constructed wetlands in Turkey using local sources, it has proved that this eco-technology could also be used effectively for water quality enhancement in Turkey.     

Effect of reactor height on mixing characteristics and performance of the anaerobic downflow stationary fixed-film (DSFF) reactor

Three anaerobic downflow stationary fixed-film (DSFF) reactors using multiple vertical clay channels of different heights (31, 92 and 183 cm) and treating bean blanching waste showed improved performance and mixing characteristics with increased reactor height. A start-up period of 100 days was necessary to achieve the best performance in terms of loading rate (up to 9.5 kg Chemical Oxygen Demand (COD) m^?3 d^?1) and methane production rate (up to 2.7 m³ m^?3 d^?1). During this period, differences in performance could only be related to the surface-to-volume ratio. At steady-state, mixing analysis indicated that the reactors deviated from the perfect-mixed pattern. Some dead space and shortcircuiting occurred. The amount of dead space due to biomass accumulation decreased as the reactor height increased (up to 44% for the shortest reactor). The COD removal efficiency was dependent on loading rate, decreasing from 90% at a loading rate of 1.0 kg COD m^?3 d^?1 to 75% at 7.0 kg COD m^?3 d^?1. However, the effect was more pronounced in the shortest reactor than in the tallest one. The improvement in mixing characteristics in the tallest reactor could be related to the higher liquid velocity inside channels which in turn permitted better support utilization and concomitant better COD removal. Data also suggest that it may be preferable to scale-up vertically rather than horizontally in order to maximize the liquid velocity in the channels.     

Partial nitrification and nutrient removal in intermittently aerated sequencing batch reactors treating separated digestate liquid after anaerobic digestion of pig manure

The performance of an intermittently aerated sequencing batch reactor (IASBR) technology was investigated in achieving partial nitrification, organic matter removal and nitrogen removal from separated digestate liquid after anaerobic digestion of pig manure. The wastewater had chemical oxygen demand (COD) concentrations of 11,540 ± 860 mg/L, 5-day biochemical oxygen demand (BOD₅) concentrations of 2,900 ± 200 mg/L and total nitrogen (TN) concentrations of 4,041 ± 59 mg/L, with low COD:N ratios (2.9) and BOD₅:COD ratios (0.25). Synthetic wastewater, simulating the separated digestate liquid with similar COD and nitrogen concentrations but BOD₅ of 11,500 ± 100 mg/L, was also treated using the IASBR technology. At a mean organic loading rate of 1.15 kg COD/(m³ d) and a nitrogen loading rate of 0.38 kg N/(m³ d), the COD removal efficiency was 89.8% in the IASBR (IASBR-1) treating digestate liquid and 99% in the IASBR (IASBR-2) treating synthetic wastewater. The IASBR-1 effluent COD was mainly due to inert organic matter and can be further reduced to less than 40 mg/L through coagulation. The partial nitrification efficiency of 71–79% was achieved in the two IASBRs and one cause for the stable long-term partial nitrification was the intermittent aeration strategy. Nitrogen removal efficiencies were 76.5 and 97% in IASBR-1 and IASBR-2, respectively. The high nitrogen removal efficiencies show that the IASBR technology is a promising technology for nitrogen removal from low COD:N ratio wastewaters. The nitrogen balance analysis shows that 59.4 and 74.3% of nitrogen removed was via heterotrophic denitrification in the non-aeration periods in IASBR-1 and IASBR-2, respectively.     

Studies in nitrification of municipal sewage in an upflow biofilter

The upflow aerated biofilter with polyurethane foam cubes as the supporting medium was used for the investigation of nitrification studies on municipal sewage (secondary treated as well as untreated domestic sewage). In case of secondary treated sewage effluent, a synthetic composition of NH₄ ⁺-N and COD of each 50?mg/l was studied for a HRT variation of 24, 12, 8 and 6 hours. The ammonium removal efficiencies were found to be in the range of 98 to 100% with the steady-state effluent concentrations of NH₄ ⁺-N and NO₂ ^?-N in the range of 1–4 mg/l and 0.1–0.2?mg/l respectively. In case of domestic sewage system, nitrification studies along with suspended solids removal study was carried-out on untreated sewage for a HRT variation of 24, 12 and 6 hours. The ammonium removal efficiencies of 100% were observed for all the three HRT values at very high COD/NH₄ ⁺-N ratio of 15. The suspended solids removal efficiencies of 95 to 98% were observed with the average effluent suspended solids concentration of 5.9 to 15.9?mg/l. The experiments were conducted in non-backwash conditions of the biofilter. The study has revealed the best use of the upflow biofilter system for nitrification applications and suspended solids removal.     

Evaluation of a static granular bed reactor using a chemical oxygen demand balance and mathematical modeling

In order to evaluate the static granular bed reactor (SGBR), a chemical oxygen demand (COD) balance was used along with a mathematical model. The SGBR was operated with an organic loading rate (OLR) ranging from 0.8 to 5.5 kg/m³ day at 24 °C. The average COD removal efficiency was 87.4%, and the removal efficiencies of COD, carbohydrates, and proteins increased with an OLR, while the lipids removal efficiency was not a function of an OLR. From the results of the COD balance, the yield of biomass increased with an OLR. The SGBR was modeled using the general transport equation considering advection, diffusion, and degradation by microorganisms, and the first-order reaction rate constant was 0.0166/day. The simulation results were in excellent agreement with experimental data. In addition, the SGBR model provided mechanistic insight into why the COD removal efficiency in the SGBR is proportional to an OLR.     

Potential for methane production from anaerobic co-digestion of swine manure with winery wastewater

This work examines the methane production potential for the anaerobic co-digestion of swine manure (SM) with winery wastewater (WW). Batch and semi-continuous experiments were carried out under mesophilic conditions. Batch experiments revealed that the highest specific methane yield was 348 mL CH₄ g⁻¹ COD added, obtained at 85.4% of WW and 0.7 g COD g⁻¹ VS. Specific methane yield from SM alone was 27 mL CH₄ g⁻¹ COD added d⁻¹. Furthermore, specific methane yields were 49, 87 and 107 mL CH₄ g⁻¹ COD added d⁻¹ for the reactors co-digesting mixtures with 10% WW, 25% WW and 40% WW, respectively. Co-digestion with 40% WW improved the removal efficiencies up to 52% (TCOD), 132% (SCOD) and 61% (VSS) compared to SM alone. These results suggest that methane can be produced very efficiently by the co-digestion of swine manure with winery wastewater.     

Improvement of the anaerobic treatment of potato processing wastewater in a UASB reactor by co-digestion with glycerol

The effect of three different types of glycerol on the performance of up-flow anaerobic sludge blanket (UASB) reactors treating potato processing wastewater was investigated. High COD removal efficiencies were obtained in both control and supplemented UASB reactors (around 85%). By adding 2 ml glycerol product per liter of raw wastewater, the biogas production could be increased by 0.74 l biogas ml⁻¹ glycerol product, which leads to energy values in the range of 810–1270 kWh_electric per m³ product. Moreover, a better in-reactor biomass yield was observed for the supplemented UASB reactor (0.012 g VSS g⁻¹ COD_removed) compared to the UASB control (0.002 g VSS g⁻¹ COD_removed), which suggests a positive effect of glycerol on the sludge blanket growth.     

Process contribution evaluation for COD removal and energy production from molasses wastewater in a BioH<Subscript>2</Subscript>–BioCH<Subscript>4</Subscript>–MFC-integrated system

In this study, a three-stage-integrated process using the hydrogenic process (BioH₂), methanogenic process (BioCH₄), and a microbial fuel cell (MFC) was operated using molasses wastewater. The contribution of individual processes to chemical oxygen demand (COD) removal and energy production was evaluated. The three-stage integration system was operated at molasses of 20 g-COD L^?1, and each process achieved hydrogen production rate of 1.1 ± 0.24 L-H₂ L^?1 day^?1, methane production rate of 311 ± 18.94 mL-CH₄ L^?1 day^?1, and production rate per electrode surface area of 10.8 ± 1.4 g m^?2 day^?1. The three-stage integration system generated energy production of 32.32 kJ g-COD^?1 and achieved COD removal of 98 %. The contribution of BioH₂, BioCH₄, and the MFC reactor was 20.8, 72.2, and, 7.0 % of the total COD removal, and 18.7, 81.2, and 0.16 % of the total energy production, respectively. The continuous stirred-tank reactor BioH₂ at HRT of 1 day, up-flow anaerobic sludge blanket BioCH₄ at HRT of 2 days, and MFC reactor at HRT of 3 days were decided in 1:2:3 ratios of working volume under hydraulic retention time consideration. This integration system can be applied to various configurations depending on target wastewater inputs, and it is expected to enhance energy recovery and reduce environmental impact of the final effluent.     

Effect of rhamnolipid on the aerobic removal of polyaromatic hydrocarbons (PAHs) and COD components from petrochemical wastewater

The removal efficiencies of 15 PAHs and some COD components (inert, readily degradable, slowly degradable and metabolic products) from a wastewater taken from a petrochemical industry treatment plant (İzmir, Turkey) have been determined using an aerobic completely stirred tank reactor (CSTR). Addition of rhamnolipid surfactant (15 mg l⁻¹) increased the removal efficiencies of PAHs and soluble COD from 72% and 90% to 80% and 99%, respectively. The rhamnolipid treatment caused a significant increase of 5- and 6-ring PAH degradation. The soluble COD removal efficiency was 93%, in CSTR reactors with rhamnolipid added. The inert COD removal efficiency was 60% in a CSTR reactor containing rhamnolipid. Batch tests showed that removal arising from the adsorption of the PAHs was low (between 1.88% and 4.84%) while the removal of PAHs from the petrochemical industry wastewater via volatilization varied between 0.69% and 5.92%. Low sorption capacity (K_p) values for refinery activated sludge (approximately 2.98 l g⁻¹) confirmed that bio-sorption was not an important mechanism controlling the fate of PAHs in aerobic CSTR reactors. Models proposed to simulate the PAH removal indicated that 94% of the PAHs were removed via biodegradation.