Microbial behaviors involved in cake fouling in membrane bioreactors under different solids retention times

Biomass characteristics and membrane performances in the MBRs operated at a high flux of 30 L/m² h under different SRTs (10, 30 days, and infinity) were monitored. Results showed that more serious cake-fouling happened in the SRT-infinity MBR, which correlated with the activated sludge characteristics such as smaller floc size and greater EPS amount. DGGE analysis indicated that the microbial community shifted in different ways under various SRTs, which also influenced EPS productions in the MBRs. Different microbial communities were developed on the membrane surfaces at various operating stages and SRTs. Possibly, the activated sludge characteristics (such as MLSS concentration, EPS properties) and hydrodynamic conditions influenced by the SRTs were associated with cake layer development and membrane fouling propensity. Insight into the EPS characteristics and deposition behaviors of bacterial flocs will be crucial to explore appropriate biofouling control strategies in MBRs.     

Correlation between fouling propensity of soluble extracellular polymeric substances and sludge metabolic activity altered by different starvation conditions

Soluble extracellular polymeric substances (EPSs) cause membrane fouling in membrane bioreactors (MBRs), correlated with MBR sludge characteristics. Effects of F/M ratios on the evolution of soluble EPSs, fouling propensity of supernatants, and sludge metabolic activity were measured in this study in a two-period sequencing batch reactor (SBR). The experimental results show that fouling propensity was directly correlated with soluble-EPS concentration and composition. Sludge that had entirely lost active cells by long-term starvation released 64.4 ± 0.9 mg/L of humic acids, which caused a rapid increase in membrane resistance (40.67 ± 2.24 × 10¹¹ m⁻¹) during fouling tests. During short-term starvation, induced by incubation at a normal to low F/M ratio of 0.05 d⁻¹, sludge can use previously secreted utilization-associated products (UAPs) to maintain endogenous respiration. Therefore, the strategies of accumulating sludge and prolonging sludge retention time in MBRs may create long-term starvation and promote membrane fouling.     

Factors affecting the performance of membrane bioreactor for piggery wastewater treatment

This study was conducted to identify the factors affecting the performance of membrane bioreactor (MBR) for piggery wastewater treatment. The change of organic and nitrogen concentrations in piggery wastewater was studied to investigate the treatment efficiency. The increase of COD, BOD and NH₃–N from 1150 to 2050 mg/L, 683 to 1198 mg/L and 154 to 248 mg/L has led to the decrease of treatment efficiency. Removal efficiencies of COD, BOD and NH₃–N have decreased from 96.0% to 92.0%, 97.0% to 92.7% and 93.2% to 69.5%, respectively. The effects of biomass characteristics on membrane fouling were determined based on Pearson’s correlation coefficient (r_p). It was found that MLSS had a negative correlation with permeate flux (r_p = −0.745, at significant level of 0.05) while sludge floc size a positive correlation (r_p = 0.731, at significant level of 0.05). MLSS and sludge floc size were found to be the dominant factors that controlled the membrane filterability while sludge viscosity, EPS, SMP and SV₃₀ have taken as the sub-factors affecting membrane fouling.     

EPS and SMP dynamics at different heights of a submerged anaerobic membrane bioreactor (SAMBR)

Membrane bioreactors (MBR) technology for wastewater offers many advantages over conventional technologies such as high effluent quality, less footprint and others. The main disadvantage of membrane bioreactors (MBR) is related to membrane fouling, which is mainly caused by extracellular polymeric substance (EPS) and soluble microbial products (SMP). This research studied EPS and SMP dynamics at different heights of a submerged anaerobic membrane bioreactor (SAMBR). The SAMBR was operated under two organic loading rates (OLR) (0.79 and 1.56 kg/m³ d) and was fed with synthetic wastewater with glucose as the carbon source. The results showed percentages of chemical oxygen demand (COD) removal above 95% and the highest COD removal rates were observed at the bottom of the reactor (>83%) for both OLR. The EPS showed a stratification with highest quantities in the supernatant. For the SMP the highest concentration was in the bottom of SAMBR where utilization predominated associated products whereas in the SAMBR supernatant predominated biomass associated products. The OLR change led to a significant increase in SMP accumulation but not in EPS. These facts showed that EPS and SMP dynamic in the SAMBR seemed to be mainly influenced by biological activity, total suspended solids concentration and substrate composition.     

Change in the fouling propensity of sludge in membrane bioreactors (MBR) in relation to the accumulation of biopolymer clusters

A membrane bioreactor (MBR) and an activated sludge process (ASP) were operated side by side to evaluate the change of sludge supernatant characteristics and the evolution of the sludge fouling propensity. The MBR sludge had a higher organic concentration and more biopolymer clusters (BPC) in the supernatant compared with ASP. BPC increased in both concentration and size in the MBR. The results show that the change in the liquid-phase property had a profound effect on the sludge fouling propensity. MBR operation transformed typical activated sludge to MBR sludge with a higher fouling propensity. Distinct from the ASP, membrane filtration retained soluble microbial products (SMP) within the MBR, and the vast membrane surface provided a unique environment for the transformation of SMP to large size BPC, leading to further sludge deposition on the membrane surface. Thus, membrane filtration is the crucial cause of the inevitable fouling problem in submerged MBRs.     

A new sponge tray bioreactor in primary treated sewage effluent treatment

The new attached growth sponge tray bioreactor (STB) was evaluated at different operating conditions for removing organics and nutrients from primary treated sewage effluent. This STB was also assessed when using as a pre-treatment prior to micro-filtration (MF) for reducing membrane fouling. At a short hydraulic retention time (HRT) of 40 min, the STB could remove up to 92% of DOC and 40-56% of T-N and T-P at an organic loading rate (OLR) of 2.4 kg COD/m³ sponge day. This OLR is the best for the STB as compared to the OLRs of 0.6, 1.2 and 3.6 kg COD/m³ sponge day. At 28 mL/min of flow velocity (FV), STB achieved the highest efficiencies with 92% of DOC, 87.4% of T-P, and 54.8% of T-N removal. Finally, at the optimal OLR and FV, the STB could remove almost 90% of organic and nutrient, significantly reduce membrane fouling with HRT of only 120 min.     

Fractionation of proteins and carbohydrates of extracellular polymeric substances in a membrane bioreactor system

The major operational problem associated with membrane bioreactors (MBR) is membrane fouling, for which extracellular polymeric substances (EPS) are primarily responsible. In this work both the soluble and bound EPS (i.e. SMP and EPS) produced in an MBR system operating under sludge retention times (SRT) of 10, 15, 20 and 33 days were fractionized by means of membranes having variable molecular weight cutoffs (300 kDa, 100 kDa, 10 kDa & 1 kDa). The results show that increasing the SRT leads to a reduction of SMP and EPS and that these reductions are more pronounced for the SRTs in the range 10–20 days. This reduction is more significant for carbohydrates than for proteins. The decrease of SMP and EPS with increasing SRT from 10 to 20 days led to a significant decrease of the level of fouling. The further increase of SRT to 33 days did not significantly impact on the level of fouling as the SMP and EPS concentrations did not change much.     

Membrane fouling control and enhanced phosphorus removal in an aerated submerged membrane bioreactor using modified green bioflocculant

This study aims at developing a modified green bioflocculant (GBF) for membrane fouling control and enhanced phosphorus removal in a conventional aerated submerged membrane bioreactor (SMBR) to treat a high strength domestic wastewater (primary sewage treated effluent) for reuse. The GBF was evaluated based on long-term operation of a lab-scale SMBR. These results showed that SMBR system could achieve nearly zero membrane fouling at a very low dose of GBF addition (500 mg/day) with less backwash frequency (2 times/day with 2-min duration). The transmembrane pressure only increased by 2.5 kPa after 70 days of operation. The SMBR could also remove more than 95% and 99.5% dissolved organic carbon and total phosphorus, respectively. From the respiration tests, it was evident that GBF not only had no negative impact on biomass but also led to high oxygen uptake rate (OUR) (>30 mg O₂/L h) and stable specific oxygen uptake rate (SOUR). These results also indicated that GBF had no effect on nitrogen removal and nitrification process.     

Linking microbial community structure to membrane biofouling associated with varying dissolved oxygen concentrations

In order to elucidate how dissolved oxygen (DO) concentration influenced the generation of extracellular polymeric substance (EPS) and soluble microbial products (SMP) in mixed liquor and biocake, 16S rDNA fingerprinting analyses were performed to investigate the variation of the microbial community in an aerobic membrane bioreactor (MBR). The function of microbial community structure was proved to be ultimately responsible for biofouling. Obvious microbial community succession from the subphylum of Betaproteobacteria to Deltaproteobacteria was observed in biocake. High concentration of EPS in biocake under the low DO concentration (0.5 mg L⁻¹) caused severe biofouling. The correlation coefficient of membrane fouling rate with EPS content in biocake (0.9941-0.9964) was much higher than that in mixed liquor (0.6689-0.8004).     

Microbial community and biomass characteristics associated severe membrane fouling during start-up of a hybrid anoxic-oxic membrane bioreactor

In MBR, severe membrane fouling is often observed in the initial phase in which biomass is yet fully acclimated and stabilized in terms of microbial community structure and biomass characteristics. The focus of this study was to investigate the microbial community development and its influence on biomass characteristics and membrane fouling during start-up of a hybrid anoxic-oxic MBR. PCR-DGGE analysis indicated that the microbial community shifted in start-up period when a severe membrane fouling was observed. Small particle size, high fractal dimension (DF) and high EPS production, which were closely associated with microbial community, were found to be the major contributors to the severe fouling. Microbial community development was most likely the ultimate factor responsible for the severe membrane fouling.     

Feasibility study of a cyclic anoxic/aerobic two-stage MBR for treating ABS resin manufacturing wastewater

This study investigated the feasibility and the treatment efficiency of a cyclic anoxic/aerobic two-stage MBR for treating polymeric industrial wastewater. The anoxic/aerobic hybrid MBR was operated without sludge withdrawal except sampling during the study. The results showed that the highest COD organic loading rate of 8.7 kg COD/m³ day from bioreactor was obtained at phase 3. The system achieved 97% BOD₅ and 89% COD removal. It also revealed that 93% of COD removal was contributed by bioreactor at phase 3 and the similar results happened to phases 1 and 2. The highest TN and TKN removals for each phase were 60, 74, 80% and 61, 74, 81%, respectively and limited by nitritation step. SEM images of nascent and fouled membranes were offered to evaluate the cleaning method. The system was operated for 174 days, resulting in high degradation rate, flexibility towards influent fluctuations and limited sludge production.     

Effect of hydraulic retention time on membrane fouling and biomass characteristics in submerged membrane bioreactors

In this paper, three identical membrane bioreactors (MBRs) were operated in parallel in order to specify the influence mechanism of hydraulic retention time (HRT) on MBR. The results showed that the removal efficiency of chemical oxygen demand (COD) was stable though it decreased slightly as HRT decreased, but biomass activity and dissolved oxygen (DO) concentration in sludge suspension decreased as HRT decreased. The filamentous bacteria grew easily with decreasing HRT. The extracellular polymeric substances (EPS) concentration and sludge viscosity increased significantly as filamentous bacteria excessively grew. The over growth of filamentous bacteria, the increase of EPS and the decrease of shear stress led to the formation of large and irregular flocs. Furthermore, the mixed liquid suspended solids (MLSS) concentration and sludge viscosity increased significantly as HRT decreased. The results also indicated that sludge viscosity was the predominant factor that affecting hydrodynamic conditions of MBR systems.     

Biological kinetics evaluation of anaerobic stabilization pond treatment of palm oil mill effluent

Biological kinetic (bio-kinetic) study of the anaerobic stabilization pond treatment of palm oil mill effluent (POME) was carried out in a laboratory anaerobic bench scale reactor (ABSR). The reactor was operated at different feed flow-rates of 0.63, 0.76, 0.95, 1.27, 1.9 and 3.8 l of raw POME for a day. Chemical oxygen demand (COD) as influent substrates was selected for bio-kinetic study. The investigation showed that the growth yield (Y_G), specific biomass decay (b), maximum specific biomass growth rate (μ_max), saturation constant (K_s) and critical retention time (Θ_c) were in the range of 0.990 g VSS/g COD_removed day, 0.024 day⁻¹, 0.524 day⁻¹, 203.433 g COD l⁻¹ and 1.908 day, respectively.     

Prediction of membrane fouling in MBR systems using empirically estimated specific cake resistance

The focus of this study was to empirically estimate the specific cake resistance (SCR) by the variation in shear intensity (G) in four laboratory-scale MBRs. The control reactor (MBR₀) was operated with aeration only while other MBRs (MBR₁₅₀, MBR₃₀₀ and MBR₄₅₀) were operated with aeration and mechanical mixing intensities of 150, 300 and 450 rpm, respectively. It was found that the SCR was strongly correlated (R² = 0.99) with the fouling rates in the MBRs. Moreover, the contribution of cake resistance (R_c) to the total hydraulic resistance (R_t) was predominant compared to the irreversible fouling resistance (R_f). On this basis, the cake filtration model was selected as a predictive tool for membrane fouling. This model was modified by replacing the SCR with its empirical shear intensity relationship. The modified model can predict the fouling rate for a given shear intensity (G) within 80 and 250 s⁻¹ in a MBR system.     

Application of chemical precipitation and membrane bioreactor hybrid process for piggery wastewater treatment

This study was conducted to investigate the chemical precipitation (CP) and membrane bioreactor (MBR) hybrid process for the treatment of piggery wastewater. Average removal efficiencies for BOD, COD and turbidity in CP process were 64.3%, 77.3% and 96.4%, respectively. CP process had a moderate effect on NH₃–N removal (40.4%) which improved up to 98.2% mainly due to nitrification and filtration processes in MBR. The average removal efficiencies of BOD, COD and turbidity in MBR were 99.5%, 99.4% and 99.8%, respectively. Monod equation was used to explain the microbial activities in terms of specific growth rate. The specific growth rate of bacteria in aeration tank (N-batch) and anoxic tank (D-batch) were 0.013 and 0.005 d^?1 with a biomass yield of 0.78 and 0.43 mg MLSS produced/mg COD utilized, respectively. Microorganisms from the N-batch and D-batch showed a low-level of nitrifying and moderate-level of denitrifying capabilities which were 1.08 mg NH₃–N/(g MLVSS.h) and 2.82 mg NO₃–N/(g MLVSS.h), respectively. Carbohydrates were the main component in extracellular polymeric substance (EPS) compounds that could be attached to the membrane surface easily and led to membrane biofouling. The increase of MLSS, EPS and sludge viscosity concentration, decrease of sludge floc size and incomplete chemical cleaning procedure resulted in the increase of membrane resistance. Total membrane resistance increased from 3.19 × 10¹² m^?1 to 5.43 × 10¹⁴ m^?1.     

Biomass characteristics and membrane aeration: toward a better understanding of membrane fouling in submerged membrane bioreactors (MBRs)

Fouling in submerged membrane bioreactors (MBRs) was studied under different operating conditions and with varying biomass characteristics. Fouling rates were determined using a flux-step method for seven biomass conditions with mixed liquor solids concentrations ranging from 4.3 to 13.5 g x l(-1), six permeate fluxes (5.5, 11.0, 16.5, 22.0, 27.5, and 33.0 l x m(-2) x h(-1)), and three membrane airflow velocities (0.07, 0.10, and 0.13 m x s(-1)). Statistical analysis was used to specify the degree of influence of each of the biomass characteristics (solids concentration, dewaterability, viscosity, particle size distribution, concentrations of protein and carbohydrate in the soluble microbial products, SMP, and extracellular polymer substances, EPS), the permeate flux and the membrane aeration velocity on the membrane fouling rate. Among all these variables, only the permeate flux, the solids concentration (correlated to the viscosity and the dewaterability), the carbohydrate concentration in the EPS, and the membrane aeration velocity were found to affect the fouling rate. The permeate flux had the greatest effect. A transitional permeate flux was observed between 16.5 and 33 l x m(-2) x h(-1), below which no significant fouling was observed regardless of the biomass characteristics, the permeate flux, and the membrane aeration velocity.     

Enhancing digestion efficiency of POME in anaerobic sequencing batch reactor with ozonation pretreatment and cycle time reduction

Ozonation pretreatment was applied to palm oil mill effluent (POME) prior to anaerobic digestion using the anaerobic sequencing batch reactor (ASBR). Ozonation increased BOD/COD by 37.9% with a COD loss of only 3.3%. At organic loads of 6.48-12.96 kg COD/m³/d, feeding with non-ozonated POME caused a system failure. The ozonated POME gave significantly higher TCOD removal at loadings 6.52 and 9.04 kg COD/m³/d but failed to sustain the operation at loading 11.67 kg COD/m³/d. Effects of cycle time (CT) and hydraulic retention time (HRT) were determined using quadratic regression model. The generated response surface and contour plot showed that at this high load conditions (6.52-11.67 kg COD/m³/d), longer HRT and shorter CT gave the ASBR higher organic removal efficiency and methane yield. The model was able to satisfactorily describe the relationship of these two key operating parameters.     

Improving the performance of an aerobic membrane bioreactor (MBR) treating pharmaceutical wastewater with powdered activated carbon (PAC) addition

In this study, the effects of organic loading rate (OLR) and the addition of powdered activated carbon (PAC) on the performance and membrane fouling of MBR were conducted to treat real pharmaceutical process wastewater. Over 145 days of operation, the MBR system was operated at OLRs ranging from 1 to 2 kg COD m^?3 day^?1 without sludge wasting. The addition of PAC provided an improvement in the flux, despite an increase in the OLR:PAC ratio. The results demonstrated that the hybrid PAC-MBR system maintained a reduced amount of membrane fouling and steadily increased the removal performance of etodolac. PAC addition reduced the deposition of extracellular polymeric substance and organic matter on the membrane surface and resulted an increase in COD removal even at higher OLRs with low PAC addition. Membrane fouling mechanisms were investigated using combined adsorption fouling models. Modified fouling index values and normalized mass transfer coefficient values indicated that predominant fouling mechanism was cake adsorption.