Evaluation of Simultaneous Saccharification and Ethanol Fermentation of Undetoxified Steam-Exploded Corn Stover by Saccharomyces cerevisiae Y5

Toxin-tolerant yeast strains that produce high ethanol yield are inevitably requited for cost-effective ethanol production from undetoxified steam-exploded corn stover. To verify the ethanol-producing capability of the strain Saccharomyces cerevisiae Y5 developed in our laboratory, simultaneous saccharification and fermentation of undetoxified steam-exploded corn stover with solids loading of 30 % (w/v) was carried out in different-sized flasks and an automatic fermenter. After 96 h, the ethanol concentrations had reached 50, 47.8, and 47.5 g/L in the 100-mL flask, 3,000-mL flask, and 5-L automatic fermenter, respectively. The experiment demonstrates that ethanol production from undetoxified steam-exploded corn stover using S. cerevisiae Y5 simplifies the production process, reduces equipment investment and water consumption, and generates highly concentrated ethanol. S. cerevisiae Y5 is a promising strain that could reduce the cost of producing ethanol from steam-exploded corn stover.     

Engineered Pentafunctional Minicellulosome for Simultaneous Saccharification and Ethanol Fermentation in Saccharomyces cerevisiae

Several yeast strains have been engineered to express different cellulases to achieve simultaneous saccharification and fermentation of lignocellulosic materials. However, successes in these endeavors were modest, as demonstrated by the relatively low ethanol titers and the limited ability of the engineered yeast strains to grow using cellulosic materials as the sole carbon source. Recently, substantial enhancements to the breakdown of cellulosic substrates have been observed when lytic polysaccharide monooxygenases (LPMOs) were added to traditional cellulase cocktails. LPMOs are reported to cleave cellulose oxidatively in the presence of enzymatic electron donors such as cellobiose dehydrogenases. In this study, we coexpressed LPMOs and cellobiose dehydrogenases with cellobiohydrolases, endoglucanases, and β-glucosidases in Saccharomyces cerevisiae. These enzymes were secreted and docked onto surface-displayed miniscaffoldins through cohesin-dockerin interaction to generate pentafunctional minicellulosomes. The enzymes on the miniscaffoldins acted synergistically to boost the degradation of phosphoric acid swollen cellulose and increased the ethanol titers from our previously achieved levels of 1.8 to 2.7 g/liter. In addition, the newly developed recombinant yeast strain was also able to grow using phosphoric acid swollen cellulose as the sole carbon source. The results demonstrate the promise of the pentafunctional minicellulosomes for consolidated bioprocessing by yeast.     

耐温酵母与酿酒酵母的属间融合及融合株的高温乙醇发酵

利用原生质体融合技术进行耐温的克鲁维酵母（Ｋｌｕｙｖｅｒｏｍｙｃｅｓ Ｙ０３４）与酿酒酵母（Ｓａｃｃｈａｒｏｍｙｃｅｓ ｃｅｒｅｕｉｓｉａｅ Ａ００１） 的属间融合,获得属间隔合子ＡＹ０６８。该融合株在４５℃下进行高温乙酵发酵,结果表明融合株表达了双亲耐温和产酒率高的特性。通过正交试验优化培养基成分,表明蛋东用量对菌体热抗性差异显著。比较了不同温度条件下,菌体生物量、糖利用率、ｐＨ因素与酒精产率的     

Engineering and Two-Stage Evolution of a Lignocellulosic Hydrolysate-Tolerant Saccharomyces cerevisiae Strain for Anaerobic Fermentation of Xylose from AFEX Pretreated Corn Stover

The inability of the yeast Saccharomyces cerevisiae to ferment xylose effectively under anaerobic conditions is a major barrier to economical production of lignocellulosic biofuels. Although genetic approaches have enabled engineering of S. cerevisiae to convert xylose efficiently into ethanol in defined lab medium, few strains are able to ferment xylose from lignocellulosic hydrolysates in the absence of oxygen. This limited xylose conversion is believed to result from small molecules generated during biomass pretreatment and hydrolysis, which induce cellular stress and impair metabolism. Here, we describe the development of a xylose-fermenting S. cerevisiae strain with tolerance to a range of pretreated and hydrolyzed lignocellulose, including Ammonia Fiber Expansion (AFEX)-pretreated corn stover hydrolysate (ACSH). We genetically engineered a hydrolysate-resistant yeast strain with bacterial xylose isomerase and then applied two separate stages of aerobic and anaerobic directed evolution. The emergent S. cerevisiae strain rapidly converted xylose from lab medium and ACSH to ethanol under strict anaerobic conditions. Metabolomic, genetic and biochemical analyses suggested that a missense mutation in GRE3, which was acquired during the anaerobic evolution, contributed toward improved xylose conversion by reducing intracellular production of xylitol, an inhibitor of xylose isomerase. These results validate our combinatorial approach, which utilized phenotypic strain selection, rational engineering and directed evolution for the generation of a robust S. cerevisiae strain with the ability to ferment xylose anaerobically from ACSH.     

固定化酵母乙醇发酵及固化小球微生态的研究

比较了SA-PVA-SiO₂固定化酿酒酵母和游离酿酒酵母的乙醇发酵能力,采用批次发酵试验研究固定化酿酒酵母的发酵稳定性。结果表明,SA-PVA-SiO₂固定化酿酒酵母的发酵速度比游离酿酒酵母快,发酵周期短;发酵稳定性很好,30℃,橡胶塞、90 r/min摇床培养24 h时,乙醇体积分数均在3%~3.5％之间,连续发酵14批次后,固化小球的形态依然完好,不发粘。通过扫描电镜对酿酒酵母包埋微生态环境进行了分析,图像表明固定化小球的内部环境非常有利于酵母细胞的厌氧发酵产乙醇,充分证明了SA-PVA-SiO₂固定化酿酒酵母乙醇发酵的优越性。     

生淀粉高浓度酒精发酵的研究

本研究利用国内常用的糖化酶制剂糖化生玉米面中的淀粉,同时接种酵母菌,在30℃下,探讨了玉米淀粉的高浓度酒精发酵工艺。选择到了一株产高浓度酒精酵母菌,H0菌株。发酵温度为30℃、pH4一s、加糖化酶量为每克原料300单位、酵母接种量3％(v／v)和原料加量为33．0％(w／v)时,这株酵母菌在70小时内可产生17．5％(v／v)的乙醇。如果原料加量为36．0％(w／v)时,该菌株在96小时内可以产生18．O％(v／v)的乙醇。在前一种加料情况下,成熟发酵醪中的pH为5、残还原糖为O．19％、残总糖为3．5“。在后一种加料情况下,成熟发酵醪中的pH为5、残还原糖为0．81％、残总糖为5．1％。     

A Novel Wild-Type Saccharomyces cerevisiae Strain TSH1 in Scaling-Up of Solid-State Fermentation of Ethanol from Sweet Sorghum Stalks

The rising demand for bioethanol, the most common alternative to petroleum-derived fuel used worldwide, has encouraged a feedstock shift to non-food crops to reduce the competition for resources between food and energy production. Sweet sorghum has become one of the most promising non-food energy crops because of its high output and strong adaptive ability. However, the means by which sweet sorghum stalks can be cost-effectively utilized for ethanol fermentation in large-scale industrial production and commercialization remains unclear. In this study, we identified a novel Saccharomyces cerevisiae strain, TSH1, from the soil in which sweet sorghum stalks were stored. This strain exhibited excellent ethanol fermentative capacity and ability to withstand stressful solid-state fermentation conditions. Furthermore, we gradually scaled up from a 500-mL flask to a 127-m³ rotary-drum fermenter and eventually constructed a 550-m³ rotary-drum fermentation system to establish an efficient industrial fermentation platform based on TSH1. The batch fermentations were completed in less than 20 hours, with up to 96 tons of crushed sweet sorghum stalks in the 550-m³ fermenter reaching 88% of relative theoretical ethanol yield (RTEY). These results collectively demonstrate that ethanol solid-state fermentation technology can be a highly efficient and low-cost solution for utilizing sweet sorghum, providing a feasible and economical means of developing non-food bioethanol.     

Characteristics of Corn Stover Pretreated with Liquid Hot Water and Fed-Batch Semi-Simultaneous Saccharification and Fermentation for Bioethanol Production

Corn stover is a promising feedstock for bioethanol production because of its abundant availability in China. To obtain higher ethanol concentration and higher ethanol yield, liquid hot water (LHW) pretreatment and fed-batch semi-simultaneous saccharification and fermentation (S-SSF) were used to enhance the enzymatic digestibility of corn stover and improve bioconversion of cellulose to ethanol. The results show that solid residues from LHW pretreatment of corn stover can be effectively converted into ethanol at severity factors ranging from 3.95 to 4.54, and the highest amount of xylan removed was approximately 89%. The ethanol concentrations of 38.4 g/L and 39.4 g/L as well as ethanol yields of 78.6% and 79.7% at severity factors of 3.95 and 4.54, respectively, were obtained by fed-batch S-SSF in an optimum conditions (initial substrate consistency of 10%, and 6.1% solid residues added into system at the prehydrolysis time of 6 h). The changes in surface morphological structure, specific surface area, pore volume and diameter of corn stover subjected to LHW process were also analyzed for interpreting the possible improvement mechanism.     

Enhancement of Ethanol Fermentation in Saccharomyces cerevisiae Sake Yeast by Disrupting Mitophagy Function

Saccharomyces cerevisiae sake yeast strain Kyokai no. 7 has one of the highest fermentation rates among brewery yeasts used worldwide; therefore, it is assumed that it is not possible to enhance its fermentation rate. However, in this study, we found that fermentation by sake yeast can be enhanced by inhibiting mitophagy. We observed mitophagy in wild-type sake yeast during the brewing of Ginjo sake, but not when the mitophagy gene (ATG32) was disrupted. During sake brewing, the maximum rate of CO₂ production and final ethanol concentration generated by the atg32Δ laboratory yeast mutant were 7.50% and 2.12% higher than those of the parent strain, respectively. This mutant exhibited an improved fermentation profile when cultured under limiting nutrient concentrations such as those used during Ginjo sake brewing as well as in minimal synthetic medium. The mutant produced ethanol at a concentration that was 2.76% higher than the parent strain, which has significant implications for industrial bioethanol production. The ethanol yield of the atg32Δ mutant was increased, and its biomass yield was decreased relative to the parent sake yeast strain, indicating that the atg32Δ mutant has acquired a high fermentation capability at the cost of decreasing biomass. Because natural biomass resources often lack sufficient nutrient levels for optimal fermentation, mitophagy may serve as an important target for improving the fermentative capacity of brewery yeasts.     

Improved Bioreaction Kinetics for the Simulation of Continuous Ethanol Fermentation by Saccharomyces cerevisiae

A kinetic model for the production of ethanol by Saccharomyces cerevisiae has been developed from semiempirical analysis. The values for the parameters in this model were then determined by nonlinear multiple regression using the data of Bazua and Wilke ( 1977). The final equations were μ=0.427s(1-(p/101.6)^1.95)/(0.245+s), Y_X/p=0.291, and Y_X/s=0.152(1-p/302.3). This model was then used to simulate a continuous stirred tank fermentor (CSTF) and compared to other models using the same experimental data but different kinetics. The equations required to use these kinetics in a CSTF with recycle were then developed. From this simulation, it was found that, for a CSTF with recycle, the best configuration to operate is an external recycle, with a low bleed and recycle ratio.     

Yeast Surface Display of Trifunctional Minicellulosomes for Simultaneous Saccharification and Fermentation of Cellulose to Ethanol

By combining cellulase production, cellulose hydrolysis, and sugar fermentation into a single step, consolidated bioprocessing (CBP) represents a promising technology for biofuel production. Here we report engineering of Saccharomyces cerevisiae strains displaying a series of uni-, bi-, and trifunctional minicellulosomes. These minicellulosomes consist of (i) a miniscaffoldin containing a cellulose-binding domain and three cohesin modules, which was tethered to the cell surface through the yeast a-agglutinin adhesion receptor, and (ii) up to three types of cellulases, an endoglucanase, a cellobiohydrolase, and a β-glucosidase, each bearing a C-terminal dockerin. Cell surface assembly of the minicellulosomes was dependent on expression of the miniscaffoldin, indicating that formation of the complex was dictated by the high-affinity interactions between cohesins and dockerins. Compared to the unifunctional and bifunctional minicellulosomes, the quaternary trifunctional complexes showed enhanced enzyme-enzyme synergy and enzyme proximity synergy. More importantly, surface display of the trifunctional minicellulosomes gave yeast cells the ability to simultaneously break down and ferment phosphoric acid-swollen cellulose to ethanol with a titer of ∼1.8 g/liter. To our knowledge, this is the first report of a recombinant yeast strain capable of producing cell-associated trifunctional minicellulosomes. The strain reported here represents a useful engineering platform for developing CBP-enabling microorganisms and elucidating principles of cellulosome construction and mode of action.Alternatives to fossil fuels for transportation are under extensive investigation due to the increasing concerns about energy security, sustainability, and global climate change (22, 24, 35). Lignocellulosic biofuels, such as bioethanol, have been widely regarded as a promising and the only foreseeable alternative to petroleum products currently used in transportation (11, 35, 39, 41). The central technological impediment to more widespread utilization of lignocellulose is the absence of low-cost technology to break down its major component, cellulose (19, 41). Cellulose (a linear homopolymer of glucose linked by β-1,4-glycosidic bonds) is insoluble, forms a distinct crystalline structure, and is protected by a complex plant cell wall structural matrix (10, 32). As a result, a separate processing step is required to produce large amounts of cellulases for the hydrolysis of cellulose into fermentable glucose, which makes cellulosic ethanol too expensive to compete with gasoline. Therefore, consolidated bioprocessing (CBP), which combines enzyme production, cellulose hydrolysis, and fermentation in a single step, has been proposed to significantly lower the cost of cellulosic ethanol production (23, 24). However, the great potential of CBP cannot be realized using microorganisms available today.One engineering strategy to construct CBP-enabling microbes is to endow ethanologenic microorganisms, such as Saccharomyces cerevisiae, with the ability to utilize cellulose by heterologously expressing a functional cellulase system. Nature has provided two ways of designing such systems: (i) noncomplexed cellulase systems, in which free enzymes are secreted and act discretely, and (ii) complexed cellulase systems, namely, cellulosomes, in which many enzymes are held together by a noncatalytic scaffoldin protein through high-affinity interactions between its cohesins and enzyme-borne dockerins (24). By mimicking the noncomplexed cellulase system, several groups successfully constructed cellulolytic S. cerevisiae strains that directly ferment amorphous cellulose to ethanol, although the titer and yield were relatively low (12, 16, 17). Compared to the noncomplexed cellulase systems, the cellulosome exhibits much greater degradative potential as a result of its highly ordered structural organization that enables enzyme proximity synergy and enzyme-substrate-microbe complex synergy (2, 13, 14, 21). Therefore, the second strategy could provide a “quantum leap” in development of biomass-to-biofuel technology (3).Recent studies revealed the modular nature of cellulosome assembly; by simply appending a dockerin domain, up to three enzymes (either cellulosomal or noncellulosomal) with different origins could be incorporated into a chimeric miniscaffoldin consisting of divergent cohesin domains to form a minicellulosome in vitro. The chimeric miniscaffoldin was in the form of either purified (7, 15, 26) or yeast surface-displayed protein (34). In both cases, the resulting recombinant minicellulosomes showed enhanced hydrolysis activity with cellulose. These results indicate that the high-affinity cohesin-dockerin interactions are sufficient to dictate assembly of a functional cellulosome. Therefore, in theory, the same results could also be achieved in vivo by coexpressing the cellulosomal components in a recombinant host. To date, in vivo production of recombinant cellulosomes has been limited to unifunctional complexes containing only one type of cellulolytic enzyme (1, 8, 27). Since complete enzymatic hydrolysis of cellulose requires synergistic action of three types of cellulases, endoglucanases (EGs) (EC 3.2.1.4), exoglucanases (including cellodextrinases [EC 3.2.1.74] and cellobiohydrolases [CBHs] [EC 3.2.1.91]), and β-glucosidases (BGLs) (EC 3.2.1.21) (24), none of the engineered microorganisms were shown to utilize cellulose directly.In this study, we report the first successful assembly of trifunctional minicellulosomes in S. cerevisiae. The resulting recombinant strain was able to simultaneously hydrolyze and ferment amorphous cellulose to ethanol, demonstrating the feasibility of constructing cellulolytic and fermentative yeasts by displaying recombinant minicellulosomes on the cell surface. We chose the cell surface display format over secretory proteins to potentially incorporate the cellulose-enzyme-microbe complex synergy unique to native cellulolytic microorganisms (21). Coupled with flow cytometry, yeast surface display provides a more convenient engineering platform, avoiding labor-intensive protein purification steps. Such a cell-bound format is also amenable to analysis of enzyme activity with insoluble substrates (31). Therefore, the system described here could be a useful tool for studying and engineering recombinant cellulosomes for various industrial and biotechnological applications.     

在GPD1中整合表达蜜二糖酶基因改善酒精发酵水平

依据同源重组的原理将来源于粟酒裂殖酵母的α-半乳糖苷酶基因mel整合到工业酿酒酵母染色体的甘油合成途径关键酶基因GPD1中,通过G418抗性筛选得到重组子。实验数据表明,重组子S．cerevisiae MG1利用蜜二糖的能力显著提高,产甘油能力下降。引入外源基因后酵母性状与亲代相比没有显著差异,但生长时具自絮凝能力。MG1分别以玉米粉、小麦淀粉为原料进行浓醪酒精发酵,与亲代工业酿酒酵母比较,发酵液乙醇浓度得到提高,甘油含量降低,蜜二糖消耗殆尽。     

代谢木糖产乙醇的酿酒酵母工程菌研究进展

随着能源价格的持续上涨,使用木质纤维素生产燃料乙醇已具有重要的实践意义.木糖是多数木质纤维素水解产物中含量仅次于葡萄糖的一种单糖,传统乙醇生产菌株酿酒酵母不能利用木糖,这为使用以木质纤维素为原料发酵生产乙醇带来了困难.多年以来人们试图通过基因工程和细胞融合等方法对其进行改造使其能够代谢木糖生产乙醇.本文主要介绍这方面的研究进展.     

代谢木糖产乙醇的酿酒酵母工程菌研究进展

随着能源价格的持续上涨, 使用木质纤维素生产燃料乙醇已具有重要的实践意义。木糖是多数木质纤维素水解产物中含量仅次于葡萄糖的一种单糖, 传统乙醇生产菌株酿酒酵母不能利用木糖, 这为使用以木质纤维素为原料发酵生产乙醇带来了困难。多年以来人们试图通过基因工程和细胞融合等方法对其进行改造使其能够代谢木糖生产乙醇。本文主要介绍这方面的研究进展。     

基因组改组技术选育耐高温、耐高乙醇酿酒酵母菌株的研究

当以f4、f5、f6作为出发菌株,用酵母菌原生质体紫外诱变的方法,在不同温度下,用含有不同浓度乙醇的平板筛选,分别获得了在耐高温和耐乙醇性状有较大提高的f4.2、f5.1、f6.2、f4.5等正突变菌株。以这些菌株作为出发菌株,进一步用硫酸二乙酯诱变,获得了f5.1.1、f4.2.1两个乙醇耐受性能较高的菌株。在建立了上述不同突变株后,通过基因组改组(genome shuffling)的方法,将上述不同特性的菌株经过两轮genome shuffling,获得了耐高温性能和耐乙醇性能都较好的酵母菌株。经过摇瓶发酵后证明,R24株在35℃发酵过程中,发酵液中的最高乙醇浓度12.93%(W/V),比原始出发菌株f4在35℃的发酵液中最高乙醇浓度8.11%提高了近5%。     

Improvement of a Wine Saccharomyces cerevisiae Strain by a Breeding Program

Hybridization by spore conjugation was used to develop new and improved wine yeasts of Saccharomyces cerevisiae. The procedure was achieved with diploid, homothallic strains with high sporulation frequency and high spore viability. The method was verified by crossing flocculent and non-H₂S-forming strains. Single-spore descendants of the hybrids were studied by tetrad analysis with regard to the aforementioned characters and the other two winemaking traits, i.e., ethanol production and fermentation rate. A highly flocculent, non-H₂S-forming wine yeast strain with a high fermentation rate and high ethanol production was obtained.     

Fermentation of D-xylose by free and immobilized Saccharomyces cerevisiae

With D-xylose (50 g l ) as sole carbon substrate, aerobic cultures of S. cerevisiae consumed significant amounts of sugar (26.4 g l ), producing 4.0 g xylitol l but no ethanol. In the presence of a mixture of glucose (35 g l ) and xylose (15 g l ), yeasts consumed 1.6 g xylose l that was converted nearly stoichiometrically to xylitol. Anaerobic conditions lessened xylose consumption and its conversion into xylitol. Traces of ethanol (0.4 g l ) were produced when xylose was the only carbon source, however. Agar-entrapped yeasts behaved as anaerobically-grown cultures but with higher specific rates of xylose consumption and xylitol production.     

一种基因工程改造的NADH高亲和力木糖还原酶突变基因可促进酿酒酵母发酵木糖生成乙醇

在导入表达毕赤酵母(Pichia stipitis)木糖还原酶(xylose reductase,XR)和木糖醇脱氢酶(xylitol dehydrogenase,XDH)基因的重组酿酒酵母中,木糖还原酶活性主要依赖辅酶NADPH,木糖醇脱氢酶活性依赖辅酶 NAD+,两者的辅助因子不同导致细胞内电子氧化还原的不平衡,是造成木糖醇积累,影响木糖代谢和乙醇产量的主要原因之一.将经过基因工程改造获得的NADH高亲和力的木糖还原酶突变基因m1,与毕赤酵母木糖醇脱氢酶(PsXDH)基因xyl2共转染酿酒酵母AH109,以转染毕赤酵母木糖还原酶(PsXR)基因xyl1和xyl2重组质粒的酵母细胞为对照菌株,在SC/-Leu/-Trp营养缺陷型培养基中进行筛选,获得的阳性转化子分别命名为AH-M-XDH和AH-XR-XDH.重组酵母在限制氧通气条件下对木糖和葡萄糖进行共发酵摇瓶培养,HPLC检测发酵底物的消耗和代谢产物的产出情况.结果显示,与对照菌株AH-XR-XDH相比,AH-M-XDH的木糖利用率明显提高,乙醇得率增加了16%,木糖醇产生下降了41.4%.结果证实,通过基因工程改造的木糖代谢关键酶,可用于酿酒酵母发酵木糖生产乙醇,其能通过改善酿酒酵母细胞内氧化还原失衡的问题,提高木糖利用率和乙醇产率.